11
CATALOG | 08312018 199-PVR Poly-V Belt Driven Live Roller Conveyor The Model 199-PVR is a medium-duty poly-v belt driven live roller conveyor. The roll-to-roll belt drive makes this conveyor ideal for light duty pallet handling where little maintenance or a quieter conveyor is desirable. 11 Bed Widths Shaft Mounted Drive Reversible Poly-V Belt Driven Rollers Adjustable MSN-Type Floor Supports Available Conveyor shown with optional floor supports 3 1/2 1/4 OVERALL FRAME WIDTH BETWEEN RAIL WIDTH CONVEYING SURFACE 29/32 4 1/2 OVERALL LENGTH Optional MSN floor supports shown Conveying Surface 12 " 14 " 16 " 18 " 20 " 22 " 24 " 28 " 30 " 34 " 36 " Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39" Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42" 3" Centers 10' Length-O.A. 705 740 765 790 825 850 885 935 970 1010 1055 Per Foot 56 59 61 63 66 68 71 75 78 81 85 4" Centers 10' Length-O.A. 655 680 705 730 755 780 805 855 870 920 955 Per Foot 51 53 55 57 59 61 63 67 69 72 75 6" Centers 10' Length-O.A. 605 620 645 670 685 710 725 775 780 830 855 Per Foot 46 47 49 51 52 54 55 59 60 63 65 • All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included • Motors will slave a maximum of 40 rollers, 20 rollers per side.

Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

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Page 1: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVR Poly-V Belt DrivenLive Roller Conveyor

The Model 199-PVR is a medium-duty poly-v belt driven live roller conveyor. The roll-to-roll belt drive makes this conveyor ideal for light duty pallet handling where little maintenance or a quieter conveyor is desirable.

• 11 Bed Widths• Shaft Mounted Drive• Reversible• Poly-V Belt Driven Rollers• Adjustable MSN-Type Floor Supports Available

Conveyor shown with optional floor supports

3 1/2

1/4

OVERALL FRAMEWIDTH

BETWEEN RAILWIDTH

CONVEYINGSURFACE

29/32

4 1/2

OVERALL LENGTH

Optional MSN floor supports shown

Conveying Surface 12 1/4" 14 1/4" 16 1/4" 18 1/4" 20 1/4" 22 1/4" 24 1/4" 28 1/4" 30 1/4" 34 1/4" 36 1/4"Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

3" Centers 10' Length-O.A. 705 740 765 790 825 850 885 935 970 1010 1055Per Foot 56 59 61 63 66 68 71 75 78 81 85

4" Centers 10' Length-O.A. 655 680 705 730 755 780 805 855 870 920 955Per Foot 51 53 55 57 59 61 63 67 69 72 75

6" Centers 10' Length-O.A. 605 620 645 670 685 710 725 775 780 830 855Per Foot 46 47 49 51 52 54 55 59 60 63 65

• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included• Motors will slave a maximum of 40 rollers, 20 rollers per side.

Page 2: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVRBED–Roller bed with 1.9 in. x 9 ga. wall unplated tread rollers spaced every 3 in, 4 in, or 6 in mounted in 7 ga. powder painted formed steel channel frame bolted together with butt couplings.

SHAFT MOUNTED DRIVE–Shaft mounted gearmotor to the side of the bed section.

POLY-V BELT–4-rib J-Profile roller to roller GUARD–Mounted to top of channel frame to totally enclose drive belts.

BEARINGS–Sealed, pre-lubricated ball bearings on drive roller shaft.

MOTOR–1/2 HP–208/230/460/575V–3 Ph. 60 Hz. Gearmotor.

CONVEYING SPEED–Constant 35 FPM.

CAPACITY–Maximum load per linear foot of conveyor 150 lbs with supports on 10’ centers, 250 lbs with supports on 5’ centers. 600 lbs total load.

FLOOR SUPPORTS–Now supplied as optional equipment.

CONVEYOR LENGTH–Maximum 10’ per drive.

• OPTIONAL EQUIPMENT

FLOOR SUPPORTS–MSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MSN-6 support.

CONVEYING SPEED–Other constant and variable speeds. NOTE: Capacity affected with speed change.

GUARD RAILS–Adjustable Universal Channel Guard Rail, (both sides) fixed channel (both sides) or angle (one side). See Accessory section .

POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.

CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized rods available.

MOTORS–Other HP gearmotors available.

ELECTRICAL CONTROLS–Non-reversing magnetic starters and push-button stations. AC variable frequency drive.

TRANSFERS–Chain transfers available. See accessories.

GUARD REMOVED TO ILLUSTRATE ROLL TO ROLL DRIVE BELT.

WARNING: DO NOT OPERATE CONVEYOR WITH GUARD REMOVED.

• STANDARD SPECIFICATIONS

Page 3: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

25-PVR Poly-V Belt Driven Live RollerConveyor (Roll-to-Roll Type)

The heavy design of the 25-PVR allows it to be used for conveying higher load capacities such as loaded pallets and drums. Poly-V belt driven rollers make it ideal for conveying heavier parts where little maintenance or a quieter conveyor is required.

• 15 Bed Widths• Shaft Mounted Drive• Reversible• Poly-V Belt Driven Rollers• Adjustable HSN-Type Floor Supports Available

3 in., 4 in., and 6 in. Roller CentersConveying Surface 15 3/4" 17 3/4" 19 3/4" 21 3/4" 23 3/4" 27 3/4" 29 3/4" 33 3/4" 35 3/4" 39 3/4" 43 3/4" 47 3/4" 51 3/4" 57 3/4" 63 3/4"

Between Rail Width 19" 21" 23" 25" 27" 31" 33" 37" 39" 43" 47" 51" 55" 61" 67"Overall Frame Width 22 1/4" 24 1/4" 26 1/4" 28 1/4" 30 1/4" 34 1/4" 36 1/4" 40 1/4" 42 1/4" 46 1/4" 50 1/4" 54 1/4" 58 1/4" 64 1/4" 70 1/4"

3" Centers 10' Length-O.A. 862 890 918 946 974 1030 1058 1114 1142 1198 1254 1310 1366 1450 1534Per Foot 72 75 78 81 84 90 93 99 102 108 114 120 126 135 144

4" Centers 10' Length-O.A. 722 750 778 806 834 890 918 974 1002 1058 1114 1170 1226 1310 1394Per Foot 61 64 67 70 73 79 82 88 91 97 103 109 113 124 133

6" Centers 10' Length-O.A. 582 610 638 666 694 750 778 834 862 918 974 1030 1086 1170 1254Per Foot 49 52 55 58 61 67 70 76 79 85 91 97 103 112 121

• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included• Motors will slave a maximum of 40 rollers, 20 rollers per side.

Conveyor shown with optional floor

supports

VIEW A-ASCALE 1:5

OVERALL LENGTH

OVERALL LENGTH

OVERALLFRAME WIDTH

BETWEENRAIL WIDTH

CONVEYINGSURFACE

7/8

8

45

2 19/32

6 1/8

1 3/4

3/8 2 19/32

Optional HSN Supports Shown

Optional HSN Supports Shown

Page 4: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

25-PVRBED–Roller bed with 2 1/2 in. dia. x 11 ga. unplated tread rollers spaced every 3 in., 4 in., or 6 in. roller centers only. Tread rollers mounted in 4 in. x 4 ga. powder painted formed steel channel on side opposite guard and 5 in. x 4 ga. powder painted formed steel channel on guard side.

SHAFT MOUNTED DRIVE–Shaft mounted drive to the side of the bed section.

POLY-V BELT–8-rib J-Profile roller to roller.

GUARD–Formed steel, upper and lower guard mounted to top and bottom of channel frame to totally enclose drive belts.

BEARINGS–Sealed, pre-lubricated ball bearings.

MOTOR–1 HP–208/230/460/575V–3 Ph. 60 Hz. gearmotor.

CONVEYING SPEED–Constant 30 FPM.

CAPACITY–– Maximum load per linear foot of conveyor 300 lb. with supports on 10 ft. centers, 1000 lb. with supports on 5 ft. centers. Total load 3000 lbs.

FLOOR SUPPORTS–Now supplied as optional equipment.

CONVEYOR LENGTHS–Maximum 10’ per drive.

• OPTIONAL EQUIPMENTFLOOR SUPPORTS–HSN Type floor supports are available with a wide range of adjustment. Specify top or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above HSN-3 support.

CONVEYING SPEED–Other constant and variable speeds. NOTE: Capacity affected with speed change.

GUARD RAILS–Fixed angle (2 in. high x 1/4 in. steel) guard bolts to top flange of channel opposite guard.

CHANNEL END STOP–6” x 8.2 lb. structural channel end stop.

TRANSFERS–Chain transfers available. See Accessory section.

MOTORS–Other HP gearmotors available.

ELECTRICAL CONTROLS–Non-reversing magnetic starter – push-button stations. AC variable frequency drive.

• STANDARD SPECIFICATIONS

GUARD REMOVED TO ILLUSTRATE ROLL TO ROLL DRIVE BELT.

WARNING: DO NOT OPERATE CONVEYOR WITH GUARD REMOVED.

Page 5: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVEZD Medium DutyAccumulating Conveyor

(Zero Pressure Accumulating Type)The Model 199-PVEZD is a chain driven live roller conveyor designed for zero pressure accumulation of products. This conveyor is designed to handle cartons or pallets. Products may be accumulated in zones and released upon request.

• EZDriveTM System (Individual zone drive)• EZLogic® Accumulation System• Poly-V Belt Driven Rollers• Shaft Mounted Drive• Adjustable MSN-Type Floor Supports Available

Conveyor shown with optional floor

supports

HOW IT WORKSThe conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic® Zone Controllers, which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives.

Conveying Surface 12 1/4" 14 1/4" 16 1/4" 18 1/4" 20 1/4" 22 1/4" 24 1/4" 28 1/4" 30 1/4" 34 1/4" 36 1/4"

Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"

Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

Weight (Lbs.)Per Foot 3”

Roller Centers56 59 61 63 66 68 71 75 78 81 85

Weight (Lbs.)Per Foot 4"

Roller Centers51 53 55 57 59 61 63 67 69 73 75

Weight (Lbs.)Per Foot 6"

Roller Centers46 48 50 52 54 56 58 62 64 66 68

• Total Weight = (Number of Zones x 30) + (OAL x Weight Per Foot)• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included.• Motors will slave a maximum of 40 rollers, 20 rollers per side.

DISCONNECT PANEL(SINGLE OUTPUT SHOWN)

EZDriveZONE STARTER BOX

IOPSECTION LENGTH

OVERALL LENGTH

OPTIONAL MSNSUPPORTS SHOWN

8 1/8OVERALLFRAMEWIDTH

BETWEENFRAMEWIDTH

CONVEYINGSURFACE

11 1/16

7 1/21/4

3 1/2

U.S. Patent Numbers7,243,781 • 7,591,366 7,905,345 • 6,860,381

Other Patents Pending.

Page 6: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVEZDBED–Roller bed with 1.9 in. dia. x 9 ga. unplated rollers spaced every 3, 4, or 6 in. Tread rollers mounted in 3 1/2 in. x 7 ga. formed channel on side opposite guard and 4 1/2 in. x 7 ga. formed channel on guard side. Bolted together with butt couplings.

POLY-V BELT–J profile, 4-rib roller to roller.

GUARD–Formed steel guards totally enclose drive belts.

EZDriveTM System–Shaft mounted gearmotor located near center of each zone. 1/2 HP - 3 PH 60 Hz. Totally enclosed fan cooled. 230/460 V (specify voltage). Includes EZDriveTM Disconnect Panel. Power is distributed zone to zone through pluggable cordsets. Power is connected from the starter box to the motor via “SO” type cord. Please contact factory if local code requires other than the standard power distribution techniques described.

ACCUMULATION ZONES–4 in. roller centers, 32 in. to 120 in. on 4 in. increments. 3in. and 6 in. centers, 30 in. to 120 in. on 3in. or 6 in. increments. Frame length changes with zone length.

EZLOGIC® ZONE CONTROLLER–Located in each zone (Retro-Reflective). NEMA 1, 2, IP 62. UL Approved.

IOP–Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Should be located near disconnect panel. See chart for maximum quantity of zones. Requires 120VAC or 230VAC single phase input.

CONVEYING SPEED–Constant 35 FPM.

CAPACITY–Maximum load per linear foot of conveyor 150 lbs. with supports on 10 ft. centers and 250 lbs with supports on 5 ft. centers. Maximum unit load 1000 lbs. per zone. Zones longer than 6 ft. may require an additional floor support depending on product load.

FLOOR SUPPORTS–Now supplied as optional equipment.

• OPTIONAL EQUIPMENTFLOOR SUPPORTS–MSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MSN-6 support.

CONVEYING SPEED–Other constant and variable speeds. Note: Capacity affected with speed change.

GUARD RAILS–Adjustable Universal Channel Guard Rail, (both sides) fixed channel (both sides) or angle (one side).

POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.

CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized rods available.

EZDriveTM System:• Variable Frequency Drive–for adjusting conveying speed or adjusting acceleration and

deceleration time.

EZLogic® – See EZLogic® Components Page.

EZLOGIC® ACCUMULATION SYSTEMHytrol’s EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility.

Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life.

Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.

Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

SINGLE OUTPUT DISCONNECT PANEL

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR)

ZONE GEARMOTOR

ZONE GEARMOTOR

INFEED EYE EZLOGIC® ZONE CONTROLLER

INFEED EYE EZLOGIC® ZONE CONTROLLER

EZDRIVE™ ZONE STARTER BOX

EZDRIVE™ ZONE STARTER BOX

IOP

IOP

† Note: Infeed Wake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

DISCONNECTPANEL

230V 460V3 Ph. 60 Hz 3 Ph. 60 Hz

SINGLE OUTPUT 1-8 ZONES 1-15 ZONESDUAL OUTPUT 9-16 ZONES 16-22 ZONES

FLOW

FLOW

RH CHAIN GUARD

(STANDARD)

LH CHAIN GUARD

FLOW

FLOW

• STANDARD SPECIFICATIONS

Page 7: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

The Model 25-PVEZD is a Poly-V Belt driven live roller conveyor designed for zero pressure accumulation of products. This conveyor is designed to handle loads such as pallets, drums, containers, etc. Products may be accumulated in zones and released upon request.

• EZDriveTM System (Individual zone drive)• EZLogic® Accumulation System• Poly-V Belt Driven Rollers• Shaft Mounted Drive• Adjustable HSN-Type Floor Supports Available

Conveyor shown with optional floor supports25-PVEZD Heavy Duty Accumulating Conveyor

(Zero Pressure Accumulating Type)

OAW–3 in., 4 in., and 6 in. Roller Centers.Conveying

Surface 27 3/4" 29 3/4" 31 3/4" 33 3/4" 35 3/4" 37 3/4" 39 3/4" 41 3/4" 43 3/4" 45 3/4" 47 3/4" 49 3/4" 51 3/4" 53 3/4" 55 3/4" 57 3/4" 59 3/4" 61 3/4" 63 3/4"

BetweenRail Width 31" 33" 35" 37" 39" 41" 43" 45" 47" 49" 51" 53" 55" 57" 59" 61" 63" 65" 67"

OverallFrame Width 34 1/4" 36 1/4" 38 1/4" 40 1/4" 42 1/4" 44 1/4" 46 1/4" 48 1/4" 50 1/4" 52 1/4" 54 1/4" 56 1/4" 58 1/4" 60 1/4" 62 1/4" 64 1/4" 66 1/4" 68 1/4" 70 1/4"

Weight Per Foot

3" Centers145 151 157 163 169 175 181 187 193 199 205 211 217 223 229 235 241 247 253

Weight Per Foot

4" Centers109 114 119 124 129 134 139 144 149 154 159 164 169 174 179 184 189 194 199

Weight Per Foot

6" Centers84 87 90 93 96 99 102 105 108 111 114 117 120 123 126 129 132 135 138

• Total Weight = (Number of Zones x 30) + (OAL x Weight per Foot)• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included.• Motors will slave a maximum of 40 rollers, 20 rollers per side.

8 1/8OVERALL

FRAMEWIDTH

BETWEENFRAMEWIDTH

CONVEYINGSURFACE

3/8

4

7 13/16

11 1/16

SECTION LENGTH

OVERALL LENGTH

DISCONNECT PANEL(SINGLE OUTPUT SHOWN)

EZDriveZONE STARTER BOX

OPTIONAL HSNSUPPORTS SHOWN

IOP

U.S. Patent Numbers7,243,781 • 7,591,366 7,905,345 • 6,860,381

Other Patents Pending.

Page 8: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

SINGLE OUTPUT DISCONNECT PANEL

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR)

ZONE GEARMOTOR

ZONE GEARMOTOR

INFEED EYE EZLOGIC® ZONE CONTROLLER

INFEED EYE EZLOGIC® ZONE CONTROLLER

EZDRIVE™ ZONE STARTER BOX

EZDRIVE™ ZONE STARTER BOX

IOP

IOP

25-PVEZDBED–Roller bed with 2 1/2 in. dia. x 11 ga. unplated rollers spaced every 3, 4, or 6 in. Tread rollers mounted in 4 in. x 4 ga. formed channel on side opposite chain guard and 5 in. x 4 ga. formed channel on chain guard side. Bolted together with butt couplings.

POLY-V BELT–J-profile, 8 rib roller to roller

GUARD–Formed steel guards totally enclose drive belts.

BEARINGS–Sealed, pre-lubricated ball bearings.

EZDriveTM System–Shaft mounted gearmotor located near center of each zone. 1/2 HP - 3 PH 60 Hz. Totally enclosed fan cooled. 230/460 V (specify voltage). Includes EZDriveTM Disconnect Panel. Power is distributed zone to zone through pluggable cordsets. Power is connected from the starter box to the motor via “SO” type cord. Please contact factory if local code requires other than the standard power distribution techniques described.

ACCUMULATION ZONES–4 in. roller centers, 32 in. to 120 in. on 4 in. increments. 3 in. and 6 in. roller centers, 30 in. to 120 in. on 6 in. increments. Frame length changes with zone length.

EZLOGIC® ZONE CONTROLLER–Located in each zone (Retro-Reflective). NEMA 1, 2, IP 62. UL Approved.

IOP–Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Should be located near disconnect panel. See chart for maximum quantity of zones. Requires 120VAC or 230VAC single phase input.

CONVEYING SPEED–Constant 28 FPM.

CAPACITY–Maximum load per linear foot of conveyor 300 lbs. with supports on 10 ft. centers and 1000 lbs. with supports on 5 ft. centers. Maximum unit load 3000 lbs per zone. Zones longer than 6 ft. may require an additional floor support depending on product load.

FLOOR SUPPORTS–Now supplied as optional equipment.

• OPTIONAL EQUIPMENTFLOOR SUPPORTS–HSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above HSN-6 support.

CONVEYING SPEED–Other constant and variable speeds available, contact factory.

GUARD RAIL – Angle type only

EZDrive® System: • Variable Frequency Drive-for adjusting conveying speed or adjusting acceleration and

deceleration time.

EZLogic® – See EZLogic® Components Page.

EZLOGIC® ACCUMULATION SYSTEMHytrol’s EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility.

Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life.

Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.

Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

† Note: Infeed Wake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

DISCONNECTPANEL

230V 460V3 Ph. 60 Hz 3 Ph. 60 Hz

SINGLE OUTPUT 1-5 ZONES 1-10 ZONESDUAL OUTPUT 6-10 ZONES 11-20 ZONES F

LOW

RH CHAIN GUARD

(STANDARD)

LH CHAIN GUARD

FLOW

FLOW

• STANDARD SPECIFICATIONS

Page 9: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVE24EZ24 Volt DC Horizontal

Power Conveyor(Zero Pressure

Accumulating Type)The Model 199-PVE24EZ Accumulating conveyor uses a 24 VDC motor/reducer to drive Poly-V Belt driven tread rollers. This conveyor is designed to handle cartons or pallets. Products may be accumulated in zones and released upon request.

• EZLogic® Accumulation System• Poly-V Belt Driven Rollers• Shaft Mounted 24 VDC Drive• Adjustable MSN-Type Floor Supports Available

Conveyor shown with optional floor

supports

HOW IT WORKSThe conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic® Zone Controllers, which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives.

Conveying Surface 12 1/4" 14 1/4" 16 1/4" 18 1/4" 20 1/4" 22 1/4" 24 1/4" 28 1/4" 30 1/4" 34 1/4" 36 1/4"

Between Rail Width 15" 17" 19" 21" 23" 25" 27" 31" 33" 37" 39"

Overall Frame Width 18" 20" 22" 24" 26" 28" 30" 34" 36" 40" 42"

Weight (Lbs.)Per Foot 3”

Roller Centers56 59 61 63 66 68 71 75 78 81 85

Weight (Lbs.)Per Foot 4"

Roller Centers51 53 55 57 59 61 63 67 69 73 75

Weight (Lbs.)Per Foot 6"

Roller Centers46 48 50 52 54 56 58 62 64 66 68

• Total Weight = (Number of Zones x 30) + (OAL x Weight Per Foot)• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included. • Motors will slave a maximum of 40 rollers, 20 rollers per side.

OVERALLFRAMEWIDTH

BETWEENFRAMEWIDTH

CONVEYINGSURFACE

8 1/8

11 59/64

IOPPOWERBLOCK/E24 MOTOR

40 AMP POWER SUPPLY

RETRO-REFLECTIVEACCUMULATION CHANNEL

FLOW

SECTION LENGTHSECTION LENGTHSECTION LENGTH

OVERALL LENGTH

24TMe

U.S. Patent Numbers7,243,781 • 7,591,366 7,905,345 • 6,860,381

Other Patents Pending.

Page 10: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

199-PVE24EZBED–Roller bed with 1.9 in. dia. x 9 ga. unplated rollers spaced every 3, 4, or 6 in. Tread rollers mounted in 3 1/2 in. x 7 ga. formed channel on side opposite guard and 4 1/2 in. x 7 ga. formed channel on guard side. Bolted together with butt couplings.

POLY-V BELT–J profile, 4-rib roller to roller

GUARD–Formed steel guards totally enclose drive belts.

ACCUMULATION ZONES–4 in. roller centers, 32 in. to 120 in. on 4 in. increments. 6 in. centers, 30 in. to 120 in. on 6 in. increments. Frame length changes with zone length.

MOTOR–One 24 VDC motor in each zone.

EZLOGIC® ZONE CONTROLLER–Located in each zone (Retro-Reflective). NEMA 1, 2, IP 62. UL Approved.

POWER SUPPLY (FOR MOTORS)—40 amp DC power supply, 28 volt fixed output. Maximum of 8 zones per power supply. 120 vac, 24 amp input. Mounted near center of conveyor.

IOP—Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Operates up to 50 zones with maximum of 25 on either side of IOP. Requires 120VAC or 230VAC single phase input.

CONVEYING SPEED–Up to 35 FPM.

CAPACITY–Maximum load per linear foot of conveyor 150 lbs. supports on 10 ft. centers. 250 lbs. per ft. with supports on 5 ft. centers. Not to exceed 1000 lbs per zone. Zones longer than 6 ft. may require an additional floor support depending on product load.

FLOOR SUPPORTS–Now supplied as optional equipment.

• OPTIONAL EQUIPMENTFLOOR SUPPORTS–MSN Type floor supports are available with a wide range of adjustment. Specify top of belt or roller elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. Knee braces recommended above MSN-6 support.

CONVEYING SPEED–Other constant and variable speeds. Note: Capacity affected with speed change.

GUARD RAILS–Adjustable Universal Channel Guard Rail, (both sides) fixed channel (both sides) or angle (one side).

POLY-TIER SUPPORTS–36 in. to 120 in. support heights in 6 in. increments. Knee braces supplied.

CEILING HANGERS–5/8 in. dia. x 8 ft. long unplated rods fully threaded. Other lengths and galvanized rods available.

EZLogic® – See EZLogic® Components Page.

EZLOGIC® ACCUMULATION SYSTEMHytrol’s EZLogic®, or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic® Accumulation System provides many features including:

Zero-Pressure Accumulation of Product

Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required.

Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility.

Sleep Feature – Stops tread rollers from turning when no product is present, reducing noise, reducing energy consumption and extending roller bearing life.

Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck.

Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

• STANDARD SPECIFICATIONS

† Note: Infeed Wake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

Power Supply

Max Number of Zones

20 AMP 440 AMP 8

FLOW

FLOW

RH GUARD

(STANDARD)

LH GUARD

FLOW

FLOW

IOPEZLOGIC® ZONE CONTROLLER

40 AMP POWER SUPPLY

MOTOR CONTROLLER

E24 MOTOR/POWERCUBE

INFEED EYE

Page 11: Hytrol Catalog - PERFILES BOSCHperfilesbosch.com.mx/2018/catalogos/hytrol/manejo... · 2019-05-14 · CATALOG | 08312018 25-PVR Poly-V Belt Driven Live Roller Conveyor (Roll-to-Roll

CATALOG | 08312018

The Model 25-PVE24EZ Accumulating conveyor uses a 24 VDC motor/reducer to drive Poly-V Belt driven tread rollers. This conveyor is designed to handle loads such as pallets, drums, containers, etc. Products may be accumulated in zones and released upon request.

• EZLogic® Accumulation System• Poly-V Belt Driven Rollers• Shaft Mounted 24VDC Drive• Adjustable HSN-Type Floor Supports Available

Conveyor shown with optional floor supports25-PVE24EZ

24 Volt DC Horizontal Power Conveyor

(Zero Pressure Accumulating Type)

OAW–3 in., 4 in., and 6 in. Roller Centers.Conveying

Surface 27 3/4" 29 3/4" 31 3/4" 33 3/4" 35 3/4" 37 3/4" 39 3/4" 41 3/4" 43 3/4" 45 3/4" 47 3/4" 49 3/4" 51 3/4" 53 3/4" 55 3/4" 57 3/4" 59 3/4" 61 3/4" 63 3/4"

BetweenRail Width 31" 33" 35" 37" 39" 41" 43" 45" 47" 49" 51" 53" 55" 57" 59" 61" 63" 65" 67"

OverallFrame Width 34 1/4" 36 1/4" 38 1/4" 40 1/4" 42 1/4" 44 1/4" 46 1/4" 48 1/4" 50 1/4" 52 1/4" 54 1/4" 56 1/4" 58 1/4" 60 1/4" 62 1/4" 64 1/4" 66 1/4" 68 1/4" 70 1/4"

Weight Per Foot

3" Centers145 151 157 163 169 175 181 187 193 199 205 211 217 223 229 235 241 247 253

Weight Per Foot

4" Centers109 114 119 124 129 134 139 144 149 154 159 164 169 174 179 184 189 194 199

Weight Per Foot

6" Centers84 87 90 93 96 99 102 105 108 111 114 117 120 123 126 129 132 135 138

• Total Weight = (Number of Zones x 30) + (OAL x Weight per Foot)• All weights in catalog are conveyor weights only. Accessories, crating, etc. are not included.• Motors will slave a maximum of 40 rollers, 20 rollers per side.

OVERALLFRAMEWIDTH

BETWEENFRAMEWIDTH

CONVEYINGSURFACE

17/32

8 1/8

12

IOPPOWERBLOCK/E24 MOTOR

40 POWER SUPPLY

RETRO-REFLECTIVEACCUMULATION CHANNEL

OPTIONAL "HSN"SUPPORTS SHOWN

SECTION LENGTH SECTION LENGTH SECTION LENGTH

OVERALL LENGTH

FLOW

24TMe

U.S. Patent Numbers7,243,781 • 7,591,366 7,905,345 • 6,860,381

Other Patents Pending.