IDF1000 Parts Manual

2017- 2018 models VIN # ending in 1587 up to 1762

As a new customer of Heat King we would like to welcome you! We are looking forward to providing you with technical support for your Heat King unit. Whatever you need we are here to help.

Ways to contact us for support

By Phone : 1-800-661-0304

The main Technical support phone line is staffed monday-friday 7:00 AM to 3:30 PM CST excluding Manitoba statuatory holidays.

After hours support

Calls received outside of regular hours are directed to the On-call technician. Af-ter hours support is reserved for issues that cannot wait until the next business day for resolution. If no answer please leave a message and we will get back to you as soon as possible.

By Email : Support@tamarack-ind.com

Feel free to email us at any time with technical questions or parts inquiries. Please include the year make and model of your Heat King if you have a specifi c question about your machine so we can better help you. If it is an emergency please call 1-800-661-0304

For more information please visit our website www.heat-king.ca

1

Table of contents

Title PagesWays to contact us 1Panels 3-6Trailer 7-8Driveline 9Blower 11-12Heat Exchanger 13-14Engine 15-16Burner 17-18Service Parts 19Optional Accesories 20Schematics 21-23

2

PANELS

3

4

ITEM NO PART NUMBER DESCRIPTION QTY.1 A461112 ASSY, PNL SW TANKSIDE 12 A461115 ASSY, PNL INSU TOP LARGE 13 A461114 ASSY, PNL INSU TOP SMALL 14 A461113 ASSY, PNL SW BELTSIDE 15 A461116 ASSY, PNL INSU REAR SIDE 26 A461227 ASSY, PNL INSU FAN TOP 17 A461224 ASSY, WA, PNL INR LOWER 18 A461331 ASSY, WA, IDLER MNT PANEL 29 A461349 ASSY, WA, IDLER PANEL MOUNT UPPER 110 A461120 ASSY, RETURN AIR, MANIFOLD 111 A461227 ASSY, WA, FRONT MESHBOX 212 A461119 ASSY, WA, SUPPLY AIR MANIFOLD 113 A461223 ASSY,WA,FRONT MESHBOX 114 461286 PNL, ROOF ENGINESIDE 115 A461219 ASSY,WA, FRNT DOOR,IDF 116 A461221 ASSY, ACC. DOOR ES 117 461256 BKT,LIMIT SWITCH MNT 118 461270 PNL,EQUALISER DUCT OUT 119 460743 PNL, COVER, LIMIT 120 461289 SCR,1/4”-1.75L,SS SQR DR 3521 461283 BKT,SW PNL MNT 222 461312 BKT,INSU PNL MNT FRWL 423 460707 BKT, FRAME,SMALL ACCESS 424 460706 PNL, SMALL ACCESS 125 485523 Nut, Panel, 5/16 UNC 426 461186 PNL,OUTER RR LWR 227 461191 PNL,OUTER MID PULLEY SIDE 128 461325 PNL,INNER, LWR,FRNT 129 461326 PNL,INNER UPR,SIDE 230 461170 PNL,INNER, UPR,FRNT 131 460692 BKT, DECAL STAND 4

5

ITEM NO PART NUMBER DESCRIPTION QTY.1 A461209 Assy,WA,CP bezel 12 A461208 Assy,WA, Bezel plate 13 461245 PNL, PLC Enclosure,IDF 14 461244 PNL,PLC FACEPLATE, IDF 15 461248 PNL,CLEAR DOOR 16 448248 Hinge,spring detent 27 700169 BKT,PadLock 18 700163 Lock,SOUTHCO 19 460918 Cam,Southco 110 461919 PLUG,0.25” dia Plastic 411 460920 Screw,Thumb 1/4”X1/2”L 212 460914 Bolt,1/4”X 1/2” L,Serrated Flange 813 174485 Washer, 1/4” Flat ZP SAE 1014 460923 Screen,Clear IDF 115 460924 Screw,M5 X 16 mm L ,SS PHP 1216 700213 Washer,SS M5 screw 1217 700212 Nut,SS Nyloc M5 1218 461404 PNL,PLC COVER IDF 1

6

TRAILER

7

8

ITEM NO PART NUMBER DESCRIPTION QTY.1 A461367 ASSY,WA FRAME IDF1000 12 460865 Axle, 5000 Lb Torsion 23 461368 PNL,BACK ELECT IDF TRAILER 14 461028 Fender, Bolt-on 25 448001 Assy, W&T, 225/75R15E, 6 Bolt 46 A461032 ASSY,WA, Fender Gusset 27 461364 PNL,FRONT ELECT IDF TRAILER 18 461373 BKT,FOOTSTEP MNT FRONT LH 19 461371 GRATING GRIP STRUT 110 461369 BKT,FOOTSTEP MNT FRONT RH 111 461345 ANGLE,3X2 TRAILER MNT 312 461502 BKT,LICENCE PLT MNT 113 461346 BKT, TRAILER MNT 314 461362 STEP,PULL OUT 7”X20” 115 461469 BUMPER,RUBBER TRAILER 216 461475 BKT,BATTERY MOUNT 117 460445 Battery,31S-1000 118 477007 LAMP,ORANGE CLEARANCE 2” 219 477008 LAMP,RED,CLERANCE,2” 220 477009 LAMP,STOP 221 448021 LIGHT,LICENCE PLATE,HK 122 448017 CABLE,ARTIC RV W/7 PIN CONN. 123 448016 CHAIN SAFETY 3/8”X30” GR 43 224 448018 KIT,BATTERY BREAK-AWAY 42906K 125 448020 HARNESS,WIRING SIDE MAIN 226 448004 JACK, 8000 LB 1

DRIVELINE

ITEM NO PART NUMBER DESCRIPTION QTY.1 460693 smooth Idler Pulley 32 460327 Blower Drive Pulley 13 460747 Double Drive Belt 14 460745 Idler Pulley, Grooved 25 460694 Belt Tensioner 16 460480 Clutch Assembly 1

9

NOTES

10

BLOWER

11

12

ITEM NO PART NUMBER DESCRIPTION QTY.1 460409 Assy,Wa,Blwr Mnt 12 460430 Impeller, Rosenberg 13 460431 Impeller, Rosenberg 14 460412 Assy,WA,RH BLWR Box 15 460416 Assy,WA,LH, Blwr Box 16 460421 Pnl, Duct Cover, Top 17 461344 PNL,Duct Cover, Btm 18 461343 PNL,Duct cover, Front 19 461285 BKT, Blower Mnt 210 119516 Screw,10-16x1 D&T Hex,ZP 111 460327 Pulley 112 460427 Shaft, IDF Blower 113 460428 SEAL, BLOWER SHAFT 114 460429 Pnl, Gasket Clamp 115 448263 BUSHING H 1.5 116 460749 ASSY, GREASELESS BRG 217 460853 Bushing, Taper Lock 1-1/2” 1

Heat Exchanger

13

14

ITEM NO PART NUMBER DESCRIPTION QTY.1 460329 Nut, J-Clip, 1/4-20 62 A460983 ASSY,WA,HEX IDF3 460970 SHT, Baffl e4 460314 Elbow, Street90, SS, 1/2NPT5 461337 NIPPLE,1/2NPTX9”L6 461288 NIPPLE,1/2NPTX36”L7 460947 BKT, Flu Transition8 460950 Bkt, IDF EXH Term9 460949 BKT, IDF Exh Term, Lower10 460951 Bkt, IDF Exh Term, Cover11 460948 BKT, IDF Exh Term, Lower12 460036 SHEET, COVER, CLEAN OUT13 461269 BOLT,SEEL 1/4”X114 461190 SHT FORMED,EX MANIFOLD15 460408 GASKET, BURNER16 460315 NIPPLE, 1/2 NPTX 3”, SS17 461336 COUPLING,1/2 NPT SS18 461339 SIGHT GLASS,1/2 NPT HEX19 461338 GASKET, CLEAN OUT20 461340 WASHER,SILICON 5/8 SCR

Engine

15

16

ITEM NO PART NUMBER DESCRIPTION QTY.1 A461226 ASSY,WA,ENG MNT 12 460611 Isolator 43 461276 PNL,Plate Eng Mnt 14 460305 FUEL PRE-HEATER 16 460142 Assy,WA, Eng Exh Collar 17 461281 Sht, UHMW, Torque Limit 18 461279 BKT,STOPPER PLT 19 461280 BOLT,STOPPER 3/8”X1 3/4 110 461476 Alternator,105A 111 461305 ENGINE, YANMAR 112 460463 Battery Disconnect Switch 113 461306 BKT,ACTUATOR IDF 114 461311 ACUATOR,IDF 115 461410 BKT,BATTERY MAIN SWITCH 116 461380 BKT, ALTERNATOR SUPPORT 117 461401 BKT,Belt guard YNMR 118 461405 PULLEY,ALTERNATOR DRIVE YNMR 119 461381 BKT, TIGHT ALTERNATOR ARM 120 461407 STUB SHAFT YMNR 121 460480 CLUTCH, Ogura 122 461549 SCREW, HEX, 3/8-24 UNF X 1.5” 124 461408 BELT, ALTERNATOR 125 461411 TUBE,EXHAUST EXTENSION YNMR 128 445161 FILTER HEAD 129 460486 BKT,Fuel Filter, IDF 130 445157 FUEL FILTER- P551000 131 441075 BUSHING, BRASS,1/2X1/4NPT 232 444007 1/4NPTx3/8,90°LOL 233 174990 WASHER, PL 5/16 234 174430 Washer, Spring,1/4 235 119511 Bolt, 1/4-20 x 3/4, Gr5,Zpl 236 461532 BOLT,HX 1/4”X2.5” 237 461533 BOLT,M8X15 ZP 238 461534 BOLT,M10X15 ZP 239 444054 BARB,90D 3/8”NPT X 1/2 140 460843 BARB,3/8”NPTX3/8 141 461548 BARB,90D 3/8 NPTX3/8 242 461547 Washer,1.5 ODX.375 ID THICK 1

Burner

17

1

18

ITEM NO PART NUMBER DESCRIPTION QTY.1 460485 Burner Chasis, 12V 12 460408 Gasket, Burner 13 444814 ADAPTER,1/8NPTx1/4” MALE 14 444032 DISCONNECT, 1/4” FEMALE QUICK 15 444042 NIPPLE,1/4NPTx1/4” BRSS HOSE 16 448258 NIPPLE,1/4NPTx3/8” BRSS HOSE 17 442170 Hose, 1/4 LOL 68 442171 Hose, 3/8 LOL 69 445161 Filter Head 110 460486 BKT,Fuel Filter, IDF 111 445157 FUEL FILTER- P551000 112 441075 Bushing, Brass,1/2x1/4NPT 213 444007 1/4NPTx3/8,90°LOL 214 174990 WASHER, PL 5/16 215 174430 Washer, Spring,1/4 216 119511 Bolt,1/4UNCx3/4 ZP 217 228061 Screw,1/4x1”D&T 318 446260 CONNECTOR, 1/2” STRESS RELIEF 119 112510 NUT, LOCK CONDUIT 1/2 1704 120 446027 Cable, Sow,10-3 623 461055 electrode LHS/RHS 224 460708 nozzle, 5.50 GPH 80°A 125 460487 Burner Gun assembly 1

Service Parts

19

Item Part #Burner

5.5 GPH 80°A Nozzle 460708

Left Electrode 461055

Right Electrode 461055

Cad cell 461057

Transformer 461053

Gap Guage Tool 461017

Primary Control 461056

Fuel Filter 445157

Burner Gasket 460408

EngineOil Filter 461555

Fuel Filter Element 461556

Air Filter 461557

Water separator 461558

Alternator Belt 461477

Water Pump Belt 461559

Electric Fuel Pump 461560

BlowerDrive Belt 460693

Clutch assembly 460480Pillow Block Bearings 460749

High Limit switch (auto) 460434

High Limit Switch (manual) 460436

TrailerTail Light (RED) 477009

Marker Light (Amber) 477007

Marker Light (red) 477008

Fuel Cap, Locking 461672

Fuel Cap, Non-Locking 461671

Fuel Sender 461063

Optional Accessories

20

A461778 Remote Th ermostatA461487 Ducting Box A461119 16” Supply Air outletA461120 16” Return Air outletA461428 20 “ supply Air outletA461429 20” Return air outletA461382 24” Supply Air outletA461385 24” Return Air Outlet458102 16”x 25’ ducting458109 20” x 25’ ducting458103 24” x 25’ ducting

Schematics IDF_POWER

Alternator

+ -

S F L P

BAT-1

R1FS-2

50A

Starter Solenoid

R2

Stop Solenoid (Hold)

Fuel Pump

M1

R10FS-3

30A

Pre-Heat Glow Plugs

R7 Red Light

R4FS-4

40A

Burner

BLKRED

BLUORG

PUR

Igniter

Motor

Valve

R8 Green Light

R5

R6 R5

R6

H6-12VDC-RED-6

R9

H1-B1_3-RED-16LED-4

H4-B1_3-WHT-10

H1-12VCOM-BLK-16

12VCOM-BLK-16

H4-12VCOM-BLK-10H4-B1_1-RED-10

"-ACT"-GRY-18H2-T1_1-BLK-14

H2-T1_2-BLK-14

12VDC-RED-14

12VDC-RED-14

Stack Light

H5-12VCOM-BLK-14H5-BEA_1-WHT-14

H5-BEA_2-GRN-14

H2-HTR1-RED-10

H2-S1-RED-10

H2-I1-RED-10

12VDC-RED-14

12VDC-RED-14

12VDC-RED-10

H6-12VCOM-BLK-6

(14)(11)

(30) (87)

(87)(30)

(87)(30)

(87)(30)

(14)(11)

(14)(11)

(A2)(A1)

(14)(11)

(44) (41)

(44) (41)

H1-B1_3-RED-16

R11

Alternator Status

(A1) (A2)

H2-ALT1-BLK-14

RED BLACK

Stop Solenoid (Pull)WHITE BLACK

Ba ery Disconnect+ - Schema c Legend

xx

Fuse

Switch

PLC Terminal

NO Relay Contact

Relay Coil

Solenoid

Heater

Ba ery

Symbol Descrip onDevice ID

FS-x

SW-x

TB-x

Rx

Rx

Hx

BAT-x

ES-x

Lx Light

Sx

TSH-x High Temp SW

TSL-x Low Temp SW

PSL-x Low Pressure SW

PSH-x High Pressure SW

E-Stop

C/P TerminalTB-xxx

Solenoid Driver(Pressure Sensor)

RED

BLACKWHITE (A08)

(A09)

(A06)BLUE (A10)

(A01)(A03)

Fuel Solenoid (Pull)WHITE

REDFuel Solenoid (Hold)

WHT

BLK

(A02)

(A05)

(A04)(A06) RED

BLUWHT

Thro le ActuatorPA-14P-2-35

U10

GND

J2 c.pCO

BLKREDBLUWHT

Thro le SpeedController

NTE2395

G D S

12VCOM-BLK-18

"-ACT"-GRY-18

GND

Y1

J8 c.pCO

10K Ohm1/4W

R1Q1

12VCOM-BLK-18

Y1-RED-18

12VCOM-BLK-18

21

IDF_CONTROL

TSH-2 TSH-3

R4

Burner

R7

R5

R6

Beacon (Red)

Pre-Heat

Thro le Up

Thro le Down

Vi+ Vi-

Vo+ Vo-

H1-2

4VDC

-RED

-14

H1-12VDC-RED-14

GH1-SW1-BLK-14

G0

J1 c.pCO

G G0J1 c.pCOe

PS-1

J10

R2

R1

Igni on

Starter

C1/2

NO2

NO1

c.pCO

24VCOM-GRY-14

24VCOM-GRY-14

C3/4/5

NO4

NO3

J11 c.pCO

NO5

24VCOM-GRY-18

24VCOM-GRY-18

H3-TSH2_1-ORG-18 H3-TSH2_2-BLK-18 24VCOM-GRY-18

Limit

R3H3-TSH2_2-BLK-18 24VCOM-GRY-18

C6

NO6

J12 c.pCO

J10

R8

LED2 (Engine Status)

Beacon (Green)

C1/2

NO2

NO1

c.pCOe

24VCOM-GRY-18

24VCOM-GRY-16

24VCOM-GRY-18

24VCOM-GRY-18

24VCOM-GRY-18

R10

LED5 (Fan Status)

C3/4/5

NO4

NO3

J11 c.pCOe

NO5

H1-LED3-ORG-16 24VCOM-GRY-16

24VCOM-GRY-18

24VCOM-GRY-16

LED3 (Heat Status)

H1-LED2-ORG-16

H1-LED5-ORG-16

SW-1

(85) (86)

(85) (86)

(85) (86)

(A1) (A2)

(A1) (A2)

(A2)(A1)

(A1) (A2)

(A1) (A2)

(85) (86)

H1-12VCOM-RED-14

FS-1

3A

ES-1

From Electrical E1

12VDC

From Electrical E1

12VCOMSchema c Legend

xx

Fuse

Switch

PLC Terminal

NO Relay Contact

Relay Coil

Solenoid

Heater

Ba ery

Symbol Descrip onDevice ID

FS-x

SW-x

TB-x

Rx

Rx

Hx

BAT-x

ES-x

Lx Light

Sx

TSH-x High Temp SW

TSL-x Low Temp SW

PSL-x Low Pressure SW

PSH-x High Pressure SW

E-Stop

C/P TerminalTB-xxx

R12

System Off Delay

C6

NO6

J12 c.pCOe

24VCOM-GRY-18

(A1) (A2)

U9

J2 c.pCOe

R12

(14)(11)

System Off Req

LED1 (System Power)

22

IDF_INPUTS

J2

U1

U3

U2

J2 c.pCO

GND

J8ID1

GND

ID2

c.pCO

U4

U6

U5

GND

U7

U8

U10

U9

GND

U1

U3

U2

c.pCOe

GND

U4

U6

U5

GND

U7

U8

U10

U9

GND

H3-TT1Air Out PT1000

H3-TT2Heat Exchanger PT1000

TT1-BLU

TT1-WHT

TT2-BLU

TT2-WHT

H2-TACH1-GRY-16

IN_COM-GRY-16 H2-PSL1-GRY-16Engine Low Oil Pressure

IN_COM-GRY-16 H2-TSH1-GRY-16Engine Over Temp

R3R3-GRY-16IN_COM-GRY-16 Air Over Temp

R9R9-GRY-16IN_COM-GRY-16 Burner Flame

H3-TSL1-GRY-16IN_COM-GRY-16 Remote Thermostat

H1-ES1-GRY-14IN_COM-GRY-14 Emergency Stop

H3-PSH1-GRY-16IN_COM-GRY-16 Fan Pressure Switch

H1-SW4_1-GRY-16

IN_COM-GRY-16

Raise Temp Request

H1-SW4_2-GRY-16Lower Temp Request

H1-SW5_1-GRY-16Lower Air Flow Request

OFF

H1-SW2_1-GRY-16

IN_COM-GRY-16

Start Engine Request

H1-SW2_2-GRY-16Stop Engine RequestOFF

R10-GRY-16IN_COM-GRY-16 Heat Cycle ON

H1-SW5_1-GRY-16

IN_COM-GRY-16

Raise Air Flow Request

OFF

SW2

SW4

SW5

PSH1

ES1

TSL1

TSH1

PSL1

(11) (14)

(14)(11)

SW3

H2-ALT1_1-BLK-16R11

IN_COM-GRY-16 Alternator Fail(11) (14)

500 Ohm 1/4W

FUEL LEVELBLK

FT1

GRY

System Power Off RequestSW1

H1-SW1_1-GRY-16

J4-

GND

+

c.pCO J6-

GND

+

c.pCOe

COMMUNICATION

J3Vterm

+

-

c.pCO

GND

DISPLAY

White / Blue

Green

Red

Black / Yellow

ConnectorPhone

Schema c Legend

xx

Fuse

Switch

PLC Terminal

NO Relay Contact

Relay Coil

Solenoid

Heater

Ba ery

Symbol Descrip onDevice ID

FS-x

SW-x

TB-x

Rx

Rx

Hx

BAT-x

ES-x

Lx Light

Sx

TSH-x High Temp SW

TSL-x Low Temp SW

PSL-x Low Pressure SW

PSH-x High Pressure SW

E-Stop

C/P TerminalTB-xxx

IN_COM-GRY-16

IN_COM-GRY-16

ActuatorFeedback

+Vdc

GNDc.pCOJ9

+T

-T

Magne cPickup

FrequencyConverter

N/CU4

GND+Vdc

2.6 KOhm 1/8W

2.6 KOhm 1/8W

+12VDC-RED-18

12VCOM-BLK-18

U3-WHT

REV. DESCRIPTION DATEREVISED

23

HEATKINGTECH

1-800-661-0304

Support@tamarack-ind.com

1-204-885-7557

WWW.HEAT-KING.CA

1205 SHERWIN RDWINNIPEG, MANITOBA

CANADA R3H 0V3