Iffco aonla Presentation

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    AMMONIA PLANT

    Capacity;!,-&3>Consultant -=s 5aldor &opsoe$ >enmar"

    -ain raw materialnatural gas i.e. .;

    million cu/e per day(supplied /y 0#IL)

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    POWER GENERATION

    In order to provide power to the plant IFFCO$ #onla uses tw

    0#A &9?%I'B 0B'B?#&O?$ one Ateam 0enerator (A

    and two 5eat ?ecovery Ateam 0enerating units (5?A0).

    &he 0&0$ manufactured /y -=A 5itachi limited$ Eapan has

    capacity to generate +*.+8, - at IAO /ase rating or 8.

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    CONTINUED#

    &he exhaust of 0& at a/out *,, deg C will /e used in

    5?A0 to generate steam at high pressure. &he A0 unit is a water tu/e dou/le drum$ natural

    circulation$ oil (low sulphur high start$ LA5A) or natural

    gas fired /oiler manufactured /y -=s -itsui Bngg. Co.

    Eapan.

    &he capacity of the A0 unit is *, tons=hr of superheated

    steam at pressure of atm and temp ** deg C.

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    STEAM GENERATION

    &he generated steam have pressure of atm and temperatur

    ** deg C.

    &he overall re@uirement of steam for the plant is a/out ++,

    day.

    &he two 5eat ?ecovery Ateam 0enerator of capacity 8, t

     provide , tonne of steam re@uired.

    &he remaining is generated inside the water tu/e /oiler. %oileload of changing re@uirement of steam inside the plant.

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    CONTINUED#

    &he steam generator is designed to fire 5A>$ LA5A=FO$and '0 with four set of oil and gas com/ination

     /urners.

    Bxhaust gas from the gas tur/ine is used in the 5?A0 to

    generate steam.

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    STEAM GENERATOR$BOILER%

    &he steam generator comprises a water cooled furnace$

    convection /an"$ steam and water drum$ headers fo

    collecting and distri/uting water and steam$ primary ansecondary super heater$ framed$ casing insulation etc.

    It ta"es up the load of changing demand of steam in differen

    operation performed inside the plant.

    It also has a %oiler Feed water system to provide water odesired @uality to the /oiler for the generation of steam.

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    HEAT RECOVERY STEAM GENERA

    A heat recovery steam generator or HRSG is an

    recovery heat exchanger that recovers heat from a stream. It produces steam that can be used in a

    process.

    Two HSR generate !"# tonne of steam per hr.

    It recovers heat from the f$ue gases coming from tturbine.

    HRSs consist of four ma%or components& the econ

    evaporator( Superheater and water pre heater.

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    GAS TUBINE POWER PLANT

      The simp$e gas turbine power p$ant main$y consists of

    turbine coup$ed to a rotary type air compressor and a com

    or combustion chamber which is p$aced between the comp

    and turbine in the fue$ circuit. Auxi$iaries( such as coo$in

    water pumps( etc. and the generator itse$f( are a$so driv

    the turbine. )ther auxi$iaries are starting device( $ubri

    system( duct system( etc. A modified p$ant may have in ad

    to the above( an inter*coo$er( a regenerator and a preheat

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     PRINCIPLE OF OPERATION

    Inta+e

    * S$ow down incoming air

    * Remove distortions Compressor

    * ,ynamica$$y Compress

    Combustor

    * Heat addition through c

    reaction

    Turbine

    * Run the compressor

    -o''$e /ree Turbine

    * eneration of thrust po

    power

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    Arrangement of Closed Cycle Gas Tu

    Plant

    !0

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