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8/17/2019 Iffco aonla Presentation
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AMMONIA PLANT
Capacity;!,-&3>Consultant -=s 5aldor &opsoe$ >enmar"
-ain raw materialnatural gas i.e. .;
million cu/e per day(supplied /y 0#IL)
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POWER GENERATION
In order to provide power to the plant IFFCO$ #onla uses tw
0#A &9?%I'B 0B'B?#&O?$ one Ateam 0enerator (A
and two 5eat ?ecovery Ateam 0enerating units (5?A0).
&he 0&0$ manufactured /y -=A 5itachi limited$ Eapan has
capacity to generate +*.+8, - at IAO /ase rating or 8.
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CONTINUED#
&he exhaust of 0& at a/out *,, deg C will /e used in
5?A0 to generate steam at high pressure. &he A0 unit is a water tu/e dou/le drum$ natural
circulation$ oil (low sulphur high start$ LA5A) or natural
gas fired /oiler manufactured /y -=s -itsui Bngg. Co.
Eapan.
&he capacity of the A0 unit is *, tons=hr of superheated
steam at pressure of atm and temp ** deg C.
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STEAM GENERATION
&he generated steam have pressure of atm and temperatur
** deg C.
&he overall re@uirement of steam for the plant is a/out ++,
day.
&he two 5eat ?ecovery Ateam 0enerator of capacity 8, t
provide , tonne of steam re@uired.
&he remaining is generated inside the water tu/e /oiler. %oileload of changing re@uirement of steam inside the plant.
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CONTINUED#
&he steam generator is designed to fire 5A>$ LA5A=FO$and '0 with four set of oil and gas com/ination
/urners.
Bxhaust gas from the gas tur/ine is used in the 5?A0 to
generate steam.
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STEAM GENERATOR$BOILER%
&he steam generator comprises a water cooled furnace$
convection /an"$ steam and water drum$ headers fo
collecting and distri/uting water and steam$ primary ansecondary super heater$ framed$ casing insulation etc.
It ta"es up the load of changing demand of steam in differen
operation performed inside the plant.
It also has a %oiler Feed water system to provide water odesired @uality to the /oiler for the generation of steam.
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HEAT RECOVERY STEAM GENERA
A heat recovery steam generator or HRSG is an
recovery heat exchanger that recovers heat from a stream. It produces steam that can be used in a
process.
Two HSR generate !"# tonne of steam per hr.
It recovers heat from the f$ue gases coming from tturbine.
HRSs consist of four ma%or components& the econ
evaporator( Superheater and water pre heater.
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GAS TUBINE POWER PLANT
The simp$e gas turbine power p$ant main$y consists of
turbine coup$ed to a rotary type air compressor and a com
or combustion chamber which is p$aced between the comp
and turbine in the fue$ circuit. Auxi$iaries( such as coo$in
water pumps( etc. and the generator itse$f( are a$so driv
the turbine. )ther auxi$iaries are starting device( $ubri
system( duct system( etc. A modified p$ant may have in ad
to the above( an inter*coo$er( a regenerator and a preheat
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PRINCIPLE OF OPERATION
Inta+e
* S$ow down incoming air
* Remove distortions Compressor
* ,ynamica$$y Compress
Combustor
* Heat addition through c
reaction
Turbine
* Run the compressor
-o''$e /ree Turbine
* eneration of thrust po
power
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Arrangement of Closed Cycle Gas Tu
Plant
!0
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