IHI’s Activities for coal-fired generation in Southeast Asia 3rd.September, 2014 IHI Corporation

IHI’s Activities for coal-fired generation

in Southeast Asia

3rd.September, 2014

IHI Corporation

2

Contents

1. Company Profile

2. Recent Activities for Coal Fired Power Plant　　　 Business in Asia

3. Introduction of TIGAR （ Twin IHI GAsifieR)

Copyright © 2013 IHI Corporation All Rights Reserved. 3

Net Sales 　　　 : JPY 1,236,049 mil 　　　　 (USD

13,355 mil)

Founded ： 1853

　 Works 　　　 : 10　 Branch Offices : 19(Japan) , 14(Overseas)　 Subsidiaries : 182

Overseas Office

　 Global Subsidiary Company

Global Network

The First Steamship Built by Japanese Private Company – “Tsu-un maru”.

１． IHI Company Profile

Information is on consolidated basis and is corrected as of March 2013

Re-sources, En-ergy and Envi-ron-ment26%

Aero En-

gines27%

Indus-trial Sys-tems30%

Social Infra-struc-ture9%

Others8%

Total Sales Volume / as of March, 2014

Industrial Systems(Steel Manufacturing Furnaces, Heat/Surface Treatment

Equipment, Logistics Systems, Material Handling Equipment, etc.)

Social Infrastructure and Offshore Facilities

(Bridge, Transportation System, Security, etc.)

4

General-Purpose Machinery(Compressor, Separator, Turbo charger, etc.)

Resources, Energy and and Environment(Boiler, Gas Turbine/Gas Engine, LNG Terminal, Process Plant, Nuclear Equipment,

etc.)

Aero, Enginesand Space

Development

Resources, Energy and

Environment

Social Infrastructureand

Offshore Facilities

Industrial Systemsand

General-PurposeMachinery

Aero Engines and Space (Jet Engine, Rocket)

１． IHI Business Areas

Copyright © 2014 IHI Corporation All Rights Reserved. 5Copyright © 2013 IHI Corporation All Rights Reserved.

BoilerAQCS

(Air Quality Control System)

Energy & Plant Operations

• PC Boiler• Oil / Gas Firing Boiler• DeNOx/DeSOx System• CCS System

GAS Turbine

• Gas Turbine (for base load & peak cut)

HRSG(Heat Recovery Steam

Generator)

• HRSG (for wide range of Gas Turbine Output)　

Gas Process/Storage Plant

• LNG Receiving Terminal (EPC Service)•Storage Tank (LPG, LNG, Helium)

２． Overview of IHI Energy & Plant Business

IHI supplies the world with state-of-the-art coal-fired boilers, utilizing Clean Coal Technology (CCT), which we developed through years of extensive research. This technology enables us to use coal, a cheap and widely available resource, more efficiently and economically, resulting in lower CO2 emissions and a better utilization of the world’s limited natural resources. IHI’s accumulated technology is also used in other coal-fired power plant applications, such as De-NOx and De-SOx.

IHI’s Proven Boiler Design 　

Oxy-fuel Demo. Project 　

Low Nox System 　

DeSOx 　 DeNOx 　

Hekinan No.3(First USC Boiler in Japan)

Over 95% Availability,over 20 years operation

CCTF(Test Facility)

IHI USC/SC Boiler 　World’s Highest Reheat Temp.(623 ) USC Boiler℃

Sub-bitu. fired boiler 　

IHI Clean Coal

Technology

High PlantEfficiency

Clean & Low

Emission

HighAvailability

Low Rank Coal

Applica-tion

CO2 Reduction

Copyright © 2014 IHI Corporation All Rights Reserved.

２． IHI Clean Coal Technology

6

Photo is provided by J-POWER(EPDC)


Callide CNo.3 & 4

Tomato AtsumaNo.2

HekinanNo.3

TachibanawanNo.1

New-IsogoNo.1

Lünen

Capacity 420MW 600MW 700MW 1,050MW 600MW 813MW

Steam Condition

25.0MPa566/566oC

24.1MPa538/566oC

24.1MPa538/593oC

25.0MPa600/610oC

27.5MPa600/610oC

28.8MPa600/610oC

Completion 2001 1985 1993 2000 2002 2013

RHSHEVAPECO

Proven DesignIHI’s expertise in supercritical boiler have been accumulated over the last 30 years since the first supercritical-unit entered into commercial operation in 1980.

Design Options ready for Customer’s PreferenceIHI is ready to offer for optimum supercritical boiler design options according to the customer’s preference and needs, i.e. 2 pass or 1 pass (tower type), 400MW to 1,100MW class, various kinds of fuels, operation and emission requirements.

２． IHI USC/Super-critical Boilers


２． References of IHI USC/SC Boilers

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Plant Electricity Output

Steam Capacity Steam Conditions COD USC

Hekinan No.3 700 MW 2,250 t/h 25.0MPa /543/596C 1993 ○ Noshiro No.2 600 MW 1,860 t/h 25.0MPa /570/596C 1994 ○ Reihoku No.1 700 MW 2,260 t/h 25.0MPa /570/568C 1995 - Nanao Ohta No.2 700 MW 2,120 t/h 25.0MPa /597/595C 1998 ○ Tachibanawan No.1 1,050 MW 3,000 t/h 25.9MPa /605/613C 2000 ○ Hekinan No.4 1,000 MW 3,050 t/h 25.0MPa /571/596C 2001 ○ Callide No.3 420 MW 1,281 t/h 25.9MPa /569/568C 2001 - Callide No.4 420 MW 1,281 t/h 25.9MPa /569/568C 2001 - Hekinan No.5 1,000 MW 3,050 t/h 25.0MPa /571/596C 2002 ○ Tomato Atsuma No.4 700 MW 2,040 t/h 25.9MPa /603/602C 2002 ○ Isogo new No.1 600 MW 1,710 t/h 27.5MPa /605/613C 2002 ○ Tarong North No.1 450 MW 1,370 t/h 25.9MPa /569/568C 2003 - Shinko Kobe No.2 700 MW 2,340 t/h 25.0MPa /541/568C 2004 - Sumitomo Kashima 507 MW 1,590 t/h 25.0MPa /542/568C 2007 - Isogo new No.2 600 MW 1,670 t/h 27.2MPa /605/623C 2009 ○ Maizuru No.2 900 MW 2,570 t/h 25.4MPa /600/598C 2010 ○ Sandy Creek No.1 998.5 MW 2,852 t/h 26.9MPa /585/583C 2013 - TPK Lünen 813 MW 2,225 t/h 28.8MPa /600/610C 2013 ○ Talin 800MW 2,369 t/h 25.9MPa /602/601C Under

construction ○Jimah East Power 1,000MW Under

Engineering ○

USC Steam Condition >593 ℃

IHI has delivered a large number of Ultra Super Critical (USC) boilers since the first delivery of a USC coal-fired boiler in 1993. IHI has consolidated this extensive experience in our latest USC technology which powers our reliable, highly efficient boilers.


Point of Asia

IHI HQ (Tokyo, Japan) IHI Inc. PPED(Kansas, USA)

IHI Engineering Australia(Sydney, Australia)

IHI HQ

PT.Cilegon Fabricators

Malaysia:IHI Power System Malaysia (Maintenance)

Singapore : Jurong Engineering Ltd.(JEL)

Indonesia : PT.JEL

Vietnam:IHI Infrastructure Asia Co.,LTD.(Bridge / Steel Structure Manufacturing)

Engineering

Manufacturing

Maintenance

JAPAN IHI Aioi Works 　(Boiler pressure Parts)

Philippine:IHI Philippine Inc. (Engineering)

Indonesia:PT.Cilegon Fabricators(PTCF)(Boiler/Steel Structure Manufacturing)

IHI Asia Pacific (IHIAP) (Singapore)

Aioi Works

In Indonesia projects, IHI can optimize the contribution of Indonesian resources, especially PT. JEL for construction work and PT Cilegon Fabricators for manufacturing.

２． Resources in South East Asia



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Ground: Approx. 250,000m2

Floor Space: Approx. 40,000m2

Employees: Approx. 1,300Product Line up: Boiler Pressure Parts, HRSG Pressure Parts, Piping & Structural Steels incl. Ducting, Casing, Backstay

Private Jetty & 150tons Ringer CraneCapability

ShareholdersIHI 　　　　　　　　　　　　　　 89%JEL(a member of IHI group) 11%

CertificationISO9001 / Quality Management System 　American Society of Mechanical Engineers (ASME) / S, U & PP Stamp

IHI manufactures Boiler & HRSG Pressure parts with world class quality in INDONESIA.


２． PT Cilegon Fabricator

11Copyright © 2014 IHI Corporation All Rights Reserved.

２． Outline of PT. JEL

Power Plant DivisionIn the Power Plant Sector, aside from conventional Coal or Gas Fired Plants, JEL is also an expert in Combined Cycle, Cogeneration, Hydroelectric and Diesel Generator and Waste to Energy Power Plants.

Board of DirectorsMr. Yap Chee Lung, President Director

The composition of stockholders100% subsidiary of JEL, who is 95% subsidiary of IHI

IHI

JEL

PT JEL

95%

100%

PT.JEL are a certified construction company holding construction licenses.

SBU GapeksindoSIUJK SKT Migas SBU Aklindo SKT Geothermal


【 Steal Structure(S/S)】Since PTCF is professional for S/S work, most of S/S is fabricated in PTCF.

Raw material for the S/S is becoming available gradually in Indonesia.IHI are planning to fully utilize local material to maximize local contents.

【 Installation work】In the case IHI work on as EPC contractor, we utilize our group company, PT JEL, and more local contents will be expected.

only IHI group can maximize the target.

For the large scale 1000MW class projects, We are confident only IHI can achieve higher target.

Maximization of Local Contents


２． References of IHI Sub-Bitu. Coal fired Boilers

- BEST of the BEST -IHI’s steam generator was praised as one of the six innovative top coal fired plants by “POWER” and was featured on the October 2009 cover.

Client : Nebraska City Power Partners (JV of Black&Veatch, Zachry & Kiewit), USAUnit : OPPD Nebraska City No.2Turbine Output : 660MWnetBoiler Capacity : 2,155 t/hSteam Conditions: 18.0MPa, 569/567 oC (IHI Natural Circulation Single Drum Reheat Type, Indoor)Fuel : Pulverized Coal (100% Sub-bituminous Coal)Commercial Operation : 2009

Typ. Coal Spec. CV(a.r.) : 4,500~4,800kcal/kgTotal Moisture : 27%~32%Ash : 6%Sulfur : 0.5wt%HGI : 58

Actual Operating Situation

・ Successful Operation over 97% Availability with Full Load in 2011. 　 (Actual Result)


Client : Sandy Creek Energy Associates, L.P., USAUnit : Sandy CreekTurbine Output : 900MWnetBoiler Capacity : 2,852 t/hSteam Conditions: 26.9MPa, 585/583 oC Fuel : Pulverized Coal (100% Sub-bituminous Coal)Commercial Operation : 2013



Client : Taiwan Power Company, TaiwanUnit : TALIN POWER PLANT RENEWAL PROJECT

Turbine Output : 2 x 800MW 　 (Gross) Commercial Operation : 2017(#1) 2018 (#2)

Boiler Capacity : 2 x 2,369 t/h Steam Conditions: 25.9MPa, 602/601 oC (Ultra Super Critical)

Under Construction

as of 24th June 2014

Confidential


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SSAA Power Station (Kapar)* 300MW x 2 (1989) B: IHI, TG: MHI* 500MW x 2 (1998) B: IHI, TG: GE

Jimah Power Station* 700MW x 2 (2009) B: IHI, TG: TSB

Tanjung Bin Power Station700MW x 3 (2007) B: IHI, TG: TSB

IHI / TSB40%

IHI / GE16%

IHI / MHI10%

Alstom34%

Coal Fired Power Plant in OperationBTG Market Share (MW)

IHI’s Share(66%) will be 73%.

Jimah East Power1,000MW x 2 (2018,2019)

B: IHI, TG: Toshiba

Boiler Market share in Malaysia


Malaysia Jimah East Power

Type 　　 :Capacity :Fuel 　　 :

USC / Once Through, Variable Pressure, Reheat type2 x 1,000 MW (Net)100% Sub-bituminous Coal


３． IHI Gasification Technology

“TIGAR” (Twin IHI GAsifieR)

~ Application to Low Rank Coal~

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Syngas

CTL

DME

MeOH

Shift

Reforming

Synthesis

H2

CH4

H251%

CO18%

CO219%

CH49%

Other HC3%

Fuel cellNH3

SNG

Multi product application

３． Characteristics of TIGAR

Combust char with air

Circulation

Steam gasification,Bubbling Fluidized bed

Basis of TIGAR

Combustor

Gasifier

Fuel/materials

SteamAir

(heat emission)

Operation condition・ Atmospheric・ Low temp.

(heat absorption)Syngas component

at gasifier outlet

IHI has been developing TIGAR both for Low rank coal and Biomass gasification based on in-house Circulating Fluidized Bed (CFB) technology.

Chemical raw material

Automobile fuel

Supply the required heat for gasification reaction with hot bed material

Circulate remaining char after gasification with bed material

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① Lower CAPEX and simple Operation & Maintenance - Lower pressure and lower temperature in operating condition② Simple Fuel preparation　　　 - 　 Coarse size and higher moisture are acceptable

③ No N2 contamination in Syn-gas, because of Steam gasification

　 IHI-TIGAR-

Type A Type B Type C

Gasifier type Fluidized bed Entrained bed Moving bed

Pressure Atmospheric >3MPa >3MPa 1-3MPa

Temperature 800-1,000℃ >1,400℃ >1,400℃ >1,200℃

Gasification agent Steam Oxygen Oxygen Oxygen

Fuel particle size <10mm <0.1mm <0.1mm 4~5mm

Fuel configuration Bulk, powder Powder Slurry Bulk

Residue Dry Ash Slag Slag Dry Ash

2. Characteristics of TIGAR

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6TPD@Yokohama, JAPAN Commercial plant image

TIGAR×4units (1reserve)

Coal feed : 3000 TPD( Substantially NH3 : 1000 TPD)

2004～

2009 2010 2011 2012 2013 2014 2015 2016 2017

Basic Test 6TPD Pilot Plant

50TPD Prototype Plant EPC

Demonstration Test

CommercialPlant

at present

Japanese Government (METI*) Support*Ministry of Economy, Trade and Industry

3. TIGAR Development schedule

50TPD@Kujang, INDONESIA

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Organization chart

METIMinistry of Economy,

Trade and Industry

IHI Corporation

MEMRMinistry of Energy

and Mineral Resources

Ministry of Industry

Ministry of state-owned enterprises

ARDEMRAgency of Research and Development of Energy and Mineral Resource

PT. Pupuk Indonesia

(PIHC)

tekMIRAPT. Pupuk Kujang

Cooperation

Government Talk

Support

３ . 50t/d prototype plant PJ at Indonesia

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＜ Plant site ＞

＜ 50t/d 　 3D bird’s view ＞


【 Purpose】

＜ 50t/d 　 plant spec ＞

①Check the maintenance durability in long operation （ Total 4,000 hr operation ） using Indonesia lignite.

②Confirmation of TIGAR performance and reliability, and reflect in commercial plant engineering.

③Demonstration of TIGAR gasification technology for future clients.

Coal feed rate50ton/day （ as received, 43% moisture ）

Syngas output 1,800m3N/h-dry

Steam generation

4.5t/h(2.0MPaG,513deg.C)

Site area 100m×80m

Jakarta

IHI Cilegon factory

PT Pupuk Kujang(About 75km from Jakarta)

Java, INDONESIA

Easy accessfor site visit

Easy accessfor maintenance

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Schedule

Year 2011 2012 2013 2014 2015 2016

Month 7-12 1-3 4-6 7-9 10-12 1-3 4-6 7-9 10-12 1-3 4-6 7-9 10-12 1-12 1-12

50TPD

Design

Operation / Test

at present

Procurement / Fabrication

Site Mobilization

Civil / Building

Erection / Installation

Pre-Commissioning

Procurement / Construction

Operation


Progress July 2014


KIKC Gate

KIK

C M

ain

Road

KujangPlant

Waste Water area

Gasifier structure area

Gas Purification area

TIGAR Control Center TIGAR Site


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３ . 　 Summary

Twin IHI Gasifier (TIGAR) is being developed for lignite gasification

TIGAR is suitable for Indonesia market needs ＆ Expectations

This year, we will start the demonstration operation with 50TPD in Indonesia

TIG

AR


Terima kasih atas perhatian Anda

Documents

IHI’s Activities for coal-fired generation in Southeast Asia 3rd.September, 2014 IHI Corporation