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P r o d u c t o v e r v i e w

Sensor systems and services for safety technology

Sensor intelligence.

industrial Safety Systems

S i c k | i n d u S t r i a l S a f e t y S y S t e m S i n d u S t r i a l S a f e t y S y S t e m S | S i c k

is the system safe?

Hazard potential?

Safety distances?

access protection?

area protection?

Hand protection?

finger protection?

category?

C O M P E T E N C E

S i c k | i n d u S t r i a l S a f e t y S y S t e m S

industrial safety needs more than just technology

t o P q u a l i t y

SICK leads the way in sensor technologies. With the decision for a safety solution from SICK, you are not just selecting uncom-promising state-of-the-art technology. You acquire much more: Quality that covers the whole process from consultation through commissioning to after-sales service.

e a S y i n t e g r at i o n

Mature technologies should be as simple as possible.SICK stands for standar dised integration in all automation environments: from the relay through the safe control to the field-bus. Problem-free due to uniform CDS user interface for all programmable SICK safety products.

c o m P r e H e n S i v e S e r v i c e

Intelligent solutions must be consistent from plan-ning to implementation. For this reason, our service is tailored to the whole machi-ne life cycle right from the start. We place the empha-sis on more: Accredited services, support during planning, commissioning, maintenance and training.

c o m P l e t e k n o w H o w

We study and shape tech-nical developments in many sectors. Know-how is therefore our capital which we are happy to share with you. By means of our application support, you can benefit from our wealth of experience, without this support you would have to build up this know-how.

Solutions that generate sustainable added value.

How is it possible to maintain ones position in the indus-trial safety world after being five decades at the top? By means of safety solutions that support your success. By means of innovative sensor solutions for all important sec-tors and applications. By means of product development and services that address all requirements. We give you the safety that you need every day.


Safety issues in plant automation are not simply dealt with by installing first class Sick sensor technology. it all starts before assembly and continues afterwards. Safety after all is a continuous process which remains relevant throughout the whole life cycle of a machine or plant.

from planning via operation to modernisation. with Sick international Service Solutions you profit in all phases from the international know-how of the market leader of safety products and the experience gained from different sectors and countless applications.

Sick safety services in all phases of plant automation

Sick international Service Solutions


Sick international Service SolutionS

P E r i O d i C i N s P E C T i O N


U P g r a d E s E r v i C E s


M a i N T E N a N C Er E Pa i r

Safety during the whole machine life cycle. For more safety equipment and increased efficiency.

O P E r aT i O N


a P P l i C aT i O N s U P P O r T


s T O P T i M E M E a s U r E M E N T


T r a i N i N g & E d U C aT i O NSick international Service SolutionS

P r O d U C T s U P P O r T

during the whole machine life cycle

MaChiNE lifE CyClE

M O d i f i -C aT i O N

P l a N N i N gE N g i N E E r i N gd E s i g N

C O M M i s -s i O N i N g


C O M M i s s i O N i N g s U P P O r T

i N i T i a l i N s P E C T i O N


Sensor intelligence always means:integrated safety according to plan

Safety controller

Fieldbus level

SDL (Safety Data Link) SDL

SDL

Single-beam photoelectric safety switches

Safety light curtains and multiple light beam safety devices

Uniform configuration and diagnostics software

Safety controllers

Safety laser scanners


Safety switches

Safety bus modules

Safety light curtains and multiple light beam safety devices

Safety switches

Safety relays

Non-contact safety switches

Emergency stop

Safety engineering on machines and systems: Safe design, risk assessment and documentation

Single-beam photoelectric safety switch systems

2-hand module

optimal linking safety-relevant signals with products from Sick

SDL


2-hand module

Intelligent, opto-electronic protective devices can be used for vertical and horizontal hazardous point, area and access protection.

The devices can differentiate between products and peo-ple, if required. And they can do this without disrupting workflows. For maximum profitability and safety.

Hazardous point and hazardous area protection systems from Sick with opto-electronic protective devices

C2000 20/30/40

1) to EN 50100 resp. IEC/EN 61496

VS/VE18-2. WSWE12-2/ 18-3/24-2/27-2

M2000

WSU/WEU26-2

L4000 System

M4000 Area

M4000 Standard/Advanced

C4000 PalletizerStandard/Advanced

C4000 Entry/Exit

S200

50/70

20

30/40

60/80

30 1.25

40 1.5

1.5

19/70

V4000 Press Brake

1 2 3 4 5 6 7 8 9Resolution (mm) Scanning range (m)

14 7.5

C4000 Standard/Advanced14

20/30/40

6

19

C4000 Micro/Basic14

30

5

6

LGT 30 6

S3000

30/40

50/70

150

2.6

7

7

S300

30 1.25

40 1.6

50/70 2

10 20 30 40 50 60 70

6/19

19

019

070

10/60

18/70

25/70

50

ESPE type 41) ESPE type 31) Warning fieldESPE type 21)

Hazardous point protection, Finger protection Hazardous point protection,

Hand protection

Access protection

Hazardous area protection



opto-electronic protective devices

Selection of opto-electronic protective devices

The use of opto-electronic protec-tive devices instead of mechanical protective devices is recommended when an operator must intervene in a process and is thus subjected to danger. Opto-electronic protective devices reduce access times, increase productivity and improve the ergonomics of a workplace. In addition, operators and other people are equally protected.

The basic criteria for the selection of an opto-electronic protective device depend on a variety of requirements, such as:

The standards to be observed The space available in front of the hazardous area Commercial criteria Ergonomic factors (e.g. periodic insertion of parts, or no need for periodic access).

S a f e t y c a m e r a S y S t e m

V4000 Press Brake is a camera-based safety system for bending presses which comprises a sender and receiver mounted level with the tool and generates a protective area below it. This is used to monitor the fast closing motion of the press. In addition to the optical components, V4000 Press Brake also includes complete signal evaluation and requires no additional components. The system can be easily integrated because it uses the already available signals of the linear measurement systems of the press for determining the position, speed, direction and stopping distance.

applicationsBending presses

ProductsV4000 Press Brake

accessoriesPBI Press Brake Interface

S a f e t y l i g H t c u r ta i n S

Safety light curtains are used for finger and hand protection. They com-prise a sender and receiver and ope-rate contact-free. Dependant on the type, different machine functions are integrated or can be selected via safe control solutions: Restart interlock, external device monitoring, fixed/floa-ting blanking, PSDI function, bypass function, operating mode selection, cascading, etc.

applicationsPresses, placement systems, robots and insertion stations, textile and woodworking machines

ProductsC4000 Micro, C4000 BasicC4000 Standard/AdvancedC4000 Standard/Advanced Guest C4000 Eco, C4000 Basic plusC2000, LGT

accessoriesDevice columns, deflector mirrors; Clone Plug configuration memory; Safe control solutions; Additional front screens; IP-67 protective housing for C2000 and C4000 Micro

IEC 61508Compliant


S i n g l e - b e a m P H o t o e l e c -t r i c S a f e t y S w i t c H e S

Single-beam photoelectric safety switches are used for electro-sensi-tive access protection of hazardous areas. They comprise self-testing sen-ders/receivers or a combination of an evaluation unit and testable senders/receivers.

applicationRobots, processing units, machines, palletiser systems, high-bay ware-houses and transfer lines.

ProductsL4000 System WSU/WEU26/2WS/WE12-2 with LE20WS/WE18-3 with LE20WS/WE24-2 with LE20WS/WE27-2 with LE20VS/VE18-2 with LE20

accessoriesMuting with evaluation unit LE20Safe control solutions

m u lt i P l e l i g H t b e a m S a f e t y d e v i c e S

Multiple light beam safety devices and safety light curtains are used for electro-sensitive access protection of hazardous areas. They comprise a sender and receiver or an active side (sender/receiver in a single housing) and a deflector mirror.

applicationsRobots, processing units, palletiser systems, stone setting machines, sta-ckers, and woodworking machines.

ProductsM4000 Advanced/UE403M4000 StandardM4000 AreaM2000 C4000 Entry/Exit C4000 Palletizer

accessoriesDevice and mirror columnsHeatable device columnsMuting with evaluation unit LE20Safe control solutionsIP 67 protective housing for M2000

S a f e t y l a S e r S c a n n e r S

Electro-sensitive monitoring of freely programmable areas.Separate reflectors are not required. Since the sender and receiver are in the same housing installation is very easy.

applicationsStationary applications on machines and plants as a substitute for pressu-re mats and area guarding systems. Mobile applications for collision protection and navigation. Integrated protective field switchover for S3000 and S300 permits optimal adaptation to the running process at any time.

ProductsS3000 S300

S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1 1 1 0 i n d u S t r i a l S a f e t y S y S t e m S | S i c k

Safety switches and safety control units for the highest requirements

SICK can offer you the right solution to protect your machine or plant from numerous different safety switches: From electro-mechanical switches in compact plastic or corrosion-resistant metal housings up to electro-sensitive safety switches with integrated evaluation units. In addition to safety switches, SICK also supplies suitable and safe control solutions.

opening and starting directions

S a f e t y P o S i t i o n a n d H i n g e S w i t c H e S

Safety position switches are used to detect positions or as hinge switches.

applicationsi10H and i110H hinge switches ensu-re that rotating protective devices are closed. Safety position switches ensure safe position monitoring even for very fast movements or where exact positions must be determined. In addition, IN4000 safety switches (see next page) permit electro-sen-sitive and wear-free position monito-ring.

ProductsSafety position switches with roller plunger: i10 P, i100P, i110PSafety position switches with turning lever: i10R, i100R, i110RHinge switches: i10H, i110H

accessoriesSafe control solutions

S a f e t y S w i t c H e S w i t H S e Pa r at e a c t u at o r S

For different demands.Types of construction from compact to standard.

applicationsProtection of sliding and rotating doors and removable protective covers.The most suitable safety switch is selected depending on the require-ments.

Productsi10, i11 Mini, i12Si16S, i17Si100S, i110Si1001, i1002


Safety switches

S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1 1

S a f e t y l o c k i n g d e v i c e S

In contrast to safety switches with separate actuators, SICK safety locking devices have an additional lock. The status locked is indicated via an LED or detected by the signalling contact.

applicationsWhen a door must not be opened immediately because delayed stop-ping poses a danger to persons or constitutes an intervention into a process.

Productsi10 Locki14 Locki200 Locki1001 Locki1002 Lock


e l e c t r o - S e n S i t i v e S a f e t y S w i t c H e S

Since SICK safety switches operate on an electro-sensitive basis they have great advantages compared with electro-mechanical safety switches and are therefore an optimal addition. Three sensor technologies and diffe-rent versions of the evaluation units (semiconductor or relay) facilitate solutions for a number of different applications.

applicationsIdeal for situations where protection against manipulation is required, where there are vibrations or where greater tolerances are required.For places which are very dirty or where very high hygienic require-ments must be observed.Ideal for protection or position moni-toring of places which are difficult to reach (maintenance-free).Low-cost protection of up to 10 doors or monitoring of up to 10 positions.

ProductsReed technology: RE300; RE4000 Transponder technology: T4000, T4000 Compact, T4000MInductive technology: IN4000


S a f e t y o P e r at i n g d e v i c e S

SICK safety operating devices ensure that hazardous movements are shut down safely or critical machine func-tions are activated.

applicationsThe E100 enabling switch is used in setup mode. In this case, the protec-tive devices are usually not activated.Cable operated emergency stop swit-ches are used for machines which are not secured by safety covers, e.g. conveyor belts.

ProductsE100i110RP


1 i n d u S t r i a l S a f e t y S y S t e m S | S i c k S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1

Integrating intelligent safety systems into automation environments is becoming more and more important. With the intelligent inter-face technology for safety systems, SICK provides you with an entire range of interface products that were specially developed for interfacing safety pro-ducts and machines. Three different products which permit safety func-tions to be used in con-junction with networks are available for different degrees of machine networ-king. Since the interfaces are tailored to SICK safety products the integration outlay is low.

S a f e t y r e l ay S S a f e t y c o n t r o l l e r S

S a f e t y n e t w o r k S o l u t i o n S

ta c t i l eS e n S o r S

o P t o - e l e c t r o n i c S e n S o r S

Sick ensures safe connection

from the simple machine to the complex manufacturing system: Safe control solutions permit your hazardous areas to be protected,regardless to the degree of networking.

S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1

S a f e t y r e l ay S

featuresFor category 2 to 4 safety tasks according to EN 954-1 and EN 60204-1.Very reliable and rugged.Low wiring effort.Fast installation through removable terminals.

applicationsSafety relays for all safety-related components such as:Emergency stopTwo-hand controlPressure sensitive matElectro-sensitive safety switchesElectro-mechanical safety switchesESPE as S3000, S300, C4000, M4000, C2000, M2000, MSLMuting with 2 sensorsMuting with 4 sensors

ProductsUE10UE49

S a f e t y c o n t r o l l e r S

featuresFor safety tasks of categories 2 to 4 in accordance with EN 954-1.Easy interconnection and simple con-figuration of the safety solution. Simp-le integration of the safety technology into the machine control.Different, configurable operating modes.Modular expansion option (UE410 Flexi and UE4470)Diagnosis function for sensor dataAuto download of the device parame-ters (UE440/UE470)Bus interface via gateways

applicationsConfigurable safety evaluation devices for different safety applica-tions as well as press applications.For connection of opto-electronic pro-tective devices, electro-sensitive and electromechanical safety switches as well as actuators.

ProductsUE440/UE470UE410 FlexiUE4470

S a f e t y n e t w o r k S o l u t i o n S

featuresFor category 2 to 4 safety tasks according to EN 954-1.Safety network solutions are designed for machines and systems with high network complexity and programmab-le controllers.The network solutions permit safety-related components to be connected to and evaluated in bus systems and provide solutions for complete safety-related applications. Expanded diagnosis function down to the sensor level. Configuration and diagnosis of connected devices over fieldbus system.

applicationsDevelopment of safety applications in the networks DeviceNet Safety, PROFIBUS/PROFIsafe, AS-Interface Safety at Work and Ethernet.

ProductsFamilies: Safety controller I/Os UE4100 (PROFIsafe)Safety controller and Remote I/Os UE4200 (AS-i Safety at Work)Safety controller and Remote I/Os UE4400 (DeviceNet Safety)UE1X40 gateways (PROFIBUS/Ether-net)

S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1 1 i n d u S t r i a l S a f e t y S y S t e m S | S i c k

Safexpert software

Strategic safety: Safexpert

Time is money. This applies espe-cially to planning and developing machines and plants. Our safety software Safexpert guides you step by step through the requirements of the European Machinery Directive and helps you to analyze and docu-ment hazardous points and hazards in accordance with the standard. Complex plant projects are structured clearly. The documentation is genera-ted at the same time and archived for each project. In this way, your safety-related know-how is available to you at any time for new projects. User-friendly search and filter functions simplify the work with directives and standards.

S av e t i m e a n d c o S t S

Simplified documentation Reusing solutions: Saves up to

70% time Network capability The OI wizard:

Operating instructions and CE certification in a single step

t H e d i r e c t way t o c e c e r t i f i c at i o n

Complying with the statutory requirements of the Machinery Directive and integrating changes to standards

Machinery Directive prepared for direct implementation

Structured path to CE certification Simplified handling of standards

g a i n i n g S a f e t y

Safe machines result in safe ope-ration

No forgetting of unresolved issues Greater security on liability issues No note for instructions will be for-

gotten Integration of suppliers for safe

components/machines

clearly structured hazard analysis efficient documentation

in addition to many renowned com-panies, bg, tv and dekra also rely on Safexpert.

www.sick.com/safexpert

S i c k | i n d u S t r i a l S a f e t y S y S t e m S 1

t H e S a f e x P e r t v e r S i o n S

basic compact Professional

Safety project management CE guidelines 7 steps to the CE certification Hazard analysis incl. hazard list according to EN 1050 Safety project management and plant management Log and document management History logging for quality assurance Library functions for saving and loading prepared solutions Machinery Directive EMC Directive Low Voltage Directive CE summary Standards and directives information system

Database of standard and directive titles (optional update)

collection of graphics characters

Mandatory, prohibitory, warning, rescue, fire prevention and hazard signs

example of eu-compliant operating instructions

15 chapters as well as numerous tables and check lists

standards in original wording

In the Windows help system (available in German or English)

EN ISO 12100-1, -2; EN 294; EN 349;

EN 418; EN 954-1; EN 999; EN 1050; EN 60204-1

(EN ISO 12100-1, -2 can also be ordered separately)

add-on modules

oi wizard optional optional optional

Supports the creation of operating instructions for machines and plants in addition

to engineering process

Inserts notes, which were created during the hazard analysis, in the correct place

in the operating instructions

test and acceptance assistant optional optional optional

Standardized test and acceptance procedures for machines and plants with well-

structured test logs

Check list according to Machinery Directive as well as others (EN 1050, ArbSchV)

or can be created individually

Standard Plus optional optional optional

More than 50 additional original standards (full text) from the ICS number range

13.110 Safety of machines

Fast retrieval of information from standards

Standard Plus c optional optional optional

Selected C standards in full text

SICK AG | Waldkirch | Germany | www.sick.com

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6 Worldwide present withsubsidiaries in the following countries:

Please find the detailed addresses and more repre-sentatives and agencies in all major industrial nations at www.sick.com

Singapore

republic of korea

republika Slovenija

Suomi

Sverige

taiwan

trkiye

uSa/canada/mxico

australia

belgium/luxembourg

brasil

cesk republika

china

danmark

deutschland

espaa

france

great britain

india

italia

Japan

nederlands

norge

sterreich

Polska

russia

Schweiz

I n d u s t r I a l s a f e t y s ys t e m s

Comprehensive safeguarding of both personnel and machinery! As specialists in Sensor Techno-logy, SICK develops and manuf-actures pioneering products for providing protection in hazardous zones, dangerous locations and for safeguarding access points. By providing services, which en-compass all aspects of machine safety and security, SICK is setting new standards in Safety Technology.

a u to I d e n t

Whether the tasks involve identification, handling, classifi-cation or volume measurement, innovative Auto Ident systems and laser measuring systems function extremely reliably, even under rapid cycle times. They conform to the latest Standards and can be simply and speedily integrated in all industrial en-vironments and external appli-cations.

analyz ers an d Process I nstr u m entatIon

System control, maintaining setpoints, optimising process control and monitoring the flow of materials the instruments and services for Analysis and Process Measurement, supplied by SICK MAIHAK, are setting the standards for these appli-cations in terms of Technology and Quality.

I n d u s t r I a l s e n s o r s

Our complete range of sensors provides answers to suit any application in the field of auto-mation. Even under rugged ambi-ent conditions objects are reli-ably detected, counted and posi-tioned in respect of their form, location and surface finish, as well as their distances establis-hed with pin-point accuracy.

r a n g e o f e x P e r t i S e

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Im 0015546