IM_EKHVN008BB_tcm135-190796.pdf

INSTALLATION MANUAL

EKHVH008BB6V3EKHVX008BB6V3

EKHVH008BB6WNEKHVX008BB6WNEKHVH008BB9WNEKHVX008BB9WN

Daikin Altherma indoor unit

Dai

kin

Euro

pe N

.V.

CE - D

ECLA

RATIO

N-OF

-CON

FORM

ITYCE

- KON

FORM

ITTS

ERKL

RUN

GCE

- DEC

LARA

TION-

DE-C

ONFO

RMITE

CE - C

ONFO

RMITE

ITSVE

RKLA

RING

CE - D

ECLA

RACIO

N-DE

-CON

FORM

IDAD

CE - D

ICHIAR

AZIO

NE-D

I-CON

FORM

ITACE

- H

H

YM

MOP

H

CE - D

ECLA

RA

O-DE-C

ONFO

RMIDA

DE

-

-

-

CE

- OPF

YLDE

LSES

ERKL

RING

CE - F

RS

KRAN

-OM-V

EREN

STMM

ELSE

CE - E

RKL

RING

OM-SA

MSVA

RCE

- ILM

OITU

S-YHD

ENMU

KAISU

UDES

TACE

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EN-O

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CE - I

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NOST

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- M

EGFE

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SG

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CJA-

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CE - D

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NFO

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CE - I

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ADNO

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CE - V

ASTA

VUSD

EKLA

RATS

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-

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CE - A

TITI

KTIE

S-DE

KLAR

ACIJ

ACE

- ATB

ILST

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CE - V

YHL

SENI

E-ZH

ODY

CE -

UYUM

LULU

K-B

LDR

S

01ar

e in

confo

rmity

with t

he fo

llowing

stan

dard(s

) or oth

er norm

ative

docu

ment(s

), prov

ided t

hat th

ese a

re us

ed in

acco

rdanc

e with

our

instru

ctions

:02

der/d

en fo

lgend

en No

rm(en

) oder e

inem an

deren

Norm

doku

ment

oder

-doku

mente

n ents

prich

t/ents

preche

n, un

ter de

r Vor

auss

etzun

g,da

sie g

em

unser

en An

weisu

ngen

einge

setzt w

erden

:03

sont

confo

rmes

la/a

ux no

rme(s

) ou au

tre(s) d

ocume

nt(s) no

rmatif(s

), pour

autan

t qu'ils

soient u

tiliss c

onfor

mm

ent

nos in

struc

tions

:04

confo

rm de

volge

nde n

orm(en

) of

n of m

eer an

dere b

indende

docum

enten

zijn, op

voorw

aarde

dat ze

wor

den g

ebrui

kt ove

reen

kom

stigon

ze in

struc

ties:

05es

tn en

confo

rmida

d con

la(s)

siguient

e(s) no

rma(s)

u otro(

s) docu

mento

(s) nor

mati

vo(s),

siemp

re que

sean u

tilizado

s de a

cuerdo

con

nues

tras in

struc

cione

s:06

sono

con

form

i al(i)

seguen

te(i) st

andard

(s) o a

ltro(i) d

ocume

nto(i) a

caratt

ere no

rmati

vo, a

patto

che v

enga

no us

ati in

confor

mit

alleno

stre i

struz

ioni:

07

()

()

(

)

()

,

:

08es

to em

confo

rmida

de co

m a(s

) seguin

te(s) no

rma(s)

ou out

ro(s) do

cument

o(s) no

rmativo

(s), de

sde qu

e estes

sejam

utiliza

dos de

acor

do co

m as

nossa

s instr

ues:

09

,

:10

over

holde

r flg

ende

stan

dard(e

r) eller

andet/a

ndre r

etnings

givend

e do

kume

nt(er),

foruds

at at

disse

anve

ndes

i he

nhold

til v

ore

instru

kser:

11re

spektiv

e utr

ustni

ng r

utfr

d i v

eren

sstm

melse

med

och f

ljer f

ljande

standa

rd(er) e

ller and

ra no

rmgiv

ande

doku

ment,

unde

rfr

utstt

ning a

tt anv

ndnin

g sker

i ve

rens

stmm

else m

ed v

ra ins

truktio

ner:

12re

spektiv

e uts

tyr er

i ove

rens

stemm

else m

ed f

lgend

e stan

dard(e

r) eller

andre n

ormgiv

ende

doku

ment(e

r), und

er for

utsse

tning

av a

tdis

se br

ukes

i hen

hold

til vre

instru

kser:

13va

staav

at se

uraav

ien s

tanda

rdien

ja m

uiden

ohjeel

listen d

okume

nttien

vaatim

uksia

ede

llytte

n, ett

niit

k

ytet

n oh

jeidem

mem

ukais

esti:

14za

pe

dpok

ladu,

e js

ou vy

uv

ny v

soula

du s

naim

i pok

yny,

odp

ovd

aj n

sled

ujcm

nor

mm

neb

o no

rmat

ivnm

dok

umen

tm

:15

u sk

ladu

sa sl

ijede

im st

anda

rdom

(ima)

ili d

rugim

nor

mat

ivnim

dok

umen

tom

(ima)

, uz u

vjet d

a se

oni

koris

te u

sklad

u s n

aim

upu

tam

a:

16m

egfe

lelne

k az a

lbbi

szab

vny

(ok)

nak v

agy e

gyb

irn

yad

dok

umen

tum

(ok)

nak,

ha a

zoka

t el

rs s

zerin

t has

znlj

k:

17sp

eniaj

wy

mog

i nas

tpu

jcyc

h no

rm i

innyc

h do

kum

ent

w no

rmali

zacy

jnych

, pod

war

unkie

m

e u

ywan

e s

zgo

dnie

z na

szym

iins

trukc

jami:

18su

nt n

conf

orm

itate

cu u

rmt

orul

(urm

toa

rele)

stan

dard

(e) s

au a

lt(e)

doc

umen

t(e) n

orm

ativ(

e), c

u co

ndiia

ca a

ceste

a s

fie u

tiliza

te n

conf

orm

itate

cu in

struc

iunil

e no

astre

19sk

ladni

z nas

lednji

mi s

tand

ardi

in dr

ugim

i nor

mat

ivi, p

od p

ogoje

m, d

a se

upo

rablj

ajo v

sklad

u z n

aim

i nav

odili:

20on

vasta

vuse

s jr

gmis(

t)e st

anda

rdi(t

e)ga

vi te

iste

norm

atiiv

sete

dok

umen

tideg

a, ku

i neid

kasu

tata

kse

vasta

valt m

eie ju

hend

itele:

21

,

,

:22

atitin

ka e

miau

nur

odytu

s sta

ndar

tus i

r (ar

ba) k

itus n

orm

inius

dok

umen

tus s

u s

lyga,

kad

yra

naud

ojam

i pag

al m

s

nuro

dym

us:

23ta

d, ja

lieto

ti atb

ilsto

i ra

ot

ja no

rd

jumiem

, atb

ilst s

ekojo

iem

stan

darti

em u

n cit

iem n

orm

atvi

em d

okum

entie

m:

24s

v zh

ode

s nas

ledov

nou(

mi)

norm

ou(a

mi)

alebo

inm

(i) n

orm

atvn

ym(i)

dok

umen

tom

(am

i), za

pre

dpok

ladu,

e sa

pou

vaj

v s

lade

s na

im n

vod

om:

25r

nn

, tali

mat

larm

za g

re

kulla

nlm

as k

oulu

yla a

a

daki

stand

artla

r ve

norm

beli

rten

belge

lerle

uyum

ludur

:

01Dir

ective

s, as

am

ende

d.02

Direk

tiven,

gem

nde

rung.

03Dir

ective

s, tel

les qu

e mod

ies.

04Ric

htlijne

n, zoa

ls gea

mend

eerd.

05Dir

ectiva

s, se

gn lo

enme

ndad

o.06

Dirett

ive,

com

e da

mod

ica.

07

v

,

.08

Direc

tivas,

confo

rme

altera

o em

.09

.

10Dir

ektive

r, m

ed se

nere

ndri

nger.

11Dir

ektiv,

med

fret

agna

ndri

ngar.

12Dir

ektive

r, m

ed fo

retat

te en

dring

er.13

Direkt

iivej, s

ellaisin

a kuin n

e ovat

muute

ttuina

.14

v plat

nm

znn

.15

Smjer

nice,

kako

je iz

mije

njeno

.16

irny

elv(e

k) s

md

ost

saik

rend

elkez

seit

.17

z p

niejsz

ymi p

opra

wkam

i.18

Dire

ctive

lor, c

u am

enda

men

tele

resp

ectiv

e.

19Di

rekti

ve z

vsem

i spr

emem

bam

i.20

Dire

ktiivi

d ko

os m

uuda

tuste

ga.

21

,

.

22Di

rekty

vose

su p

apild

ymais

.23

Dire

ktv

s un

to p

apild

injum

os.

24Sm

ernic

e, v

platn

om zn

en.

25De

itir

ilmi

halle

riyle

Yne

tmeli

kler.

01foll

owing

the p

rovisio

ns of

:02

gem

den

Vors

chrift

en de

r:03

confo

rmm

ent a

ux stip

ulation

s des:

04ov

eree

nkom

stig de

bepa

lingen

van:

05sig

uiend

o las d

isposi

cione

s de:

06se

cond

o le p

rescri

zioni

per:

07

v

v

v:08

de ac

ordo c

om o

previs

to em

:09

:

10un

der ia

gttag

else a

f best

emme

lserne

i:11

enligt

villko

ren

i:12

gitt i h

enho

ld til b

estem

melse

ne i:

13no

udatt

aen m

ry

ksi:

14za

dod

ren

usta

nove

n p

edp

isu:

15pr

ema

odre

dbam

a:16

kve

ti a(z):

17zg

odnie

z po

stano

wien

iami D

yrek

tyw:

18n

urm

a pr

eved

erilo

r:

19ob

upo

teva

nju d

olob

:20

vasta

valt n

uet

ele:

21

:

22lai

kant

is nu

osta

t, p

ateik

iam:

23iev

rojo

t pra

sbas

, kas

not

eikta

s:24

odr

iavaj

c usta

nove

nia:

25bu

nun

kou

llarn

a uy

gun

olara

k:

01 No

te *

as se

t out

in

an

d judge

d positiv

ely by

acco

rding to

the C

ertic

ate .02

Hinwe

is *wie

in der

a

ufgef

hrt un

d von

pos

itiv

beurte

ilt gem

Ze

rtikat

.03

Rema

rque *

tel que

dni

dans

e

t valu

posi

tiveme

nt par

con

form

ment

au Ce

rticat

.

04 Be

merk

*zo

als ve

rmeld

in en p

ositief

beoor

deeld d

oor

o

vere

enkom

stig Ce

rticaa

t

.

05 No

ta *

como

se es

tablec

e en y e

s valo

rado

positiv

amen

te por

d

e acue

rdo co

n el

Certi

cado .

06 No

ta *

deline

ato ne

l e

giudic

ato po

sitivam

ente

da sec

ondo

il Cert

icato

.

07

*

.

08 No

ta *

tal com

o esta

beleci

do em

e

com

o pare

cer

positiv

o de de

acordo

com o

Certi

cado .

09

*

.10

Bem

rk *

som

anfr

t i

og

positiv

t vurde

ret af

i

henh

old til

Certi

kat .

11 I

nform

ation

*en

ligt och

godkn

ts av en

ligt

Cer ti

katet

.

12 M

erk *

som

det fre

mkom

mer i

o

g gjenn

om pos

itiv bed

mm

else a

v

ifl

ge Se

rtikat

.

13 Hu

om *

jotka on

esitetty

asiakir

jassa ja jotk

a o

n hyv

ksyny

t Sert

ikaat

in muka

isesti.

14

Pozn

mka

*jak

bylo

uved

eno v

a

pozit

ivn z

jitn

o

v so

uladu

s os

vd

enm

.

15

Napo

mena

*ka

ko je

izlo

eno u

i

pozit

ivno o

cijen

jeno o

d str

ane pr

ema C

ertif

ikatu

.

16

Megje

gyz

s *a(

z) alap

jn, a

(z) iga

zolta

a me

gfelel

st,

a(z)

t

ans

tvn

y sze

rint.

17

Uwag

a *zg

odnie

z do

kume

ntacj

,

pozy

tywn

opini

i

wiad

ectw

em .18

No

t *

aa c

um es

te sta

bilit

n

i ap

recia

t poz

itiv

de n c

onfor

mitat

e cu C

ertif

icatu

l

.19

Op

omba

*ko

t je do

loen

o v in o

dobr

eno s

stra

ni v

sklad

u s ce

rtifik

atom

.

20

Mrk

us *

nagu

on n

idatud

doku

mend

is ja h

eaks

kii

detud

j

rgi

vasta

valt s

ertif

ikaad

ile .

21

*

C

.22

Pa

staba

*ka

ip nu

statyt

a

ir ka

ip tei

giama

i nus

prs

ta pa

gal S

ertif

ikat

.

23

Piez

mes

*k

nor

dts un

atbil

stoi

p

ozitv

ajam

vrt

jumam

sask

a a

r ser

tifik

tu .24

Po

znm

ka *

ako b

olo uv

eden

v a po

zitvn

e zist

en v

slad

e s o

sved

enm

.

25

Not *

d

a be

lirtild

ii g

ibi v

e Se

rtifik

asn

ag

re

tara

fnda

n olu

mlu

olara

kde

erle

ndiril

dii g

ibi.

DA

IKIN

.TCF

.02

5D8/

09-2

010

K

EMA

(NB0

344)

2082

543.

0551

-QUA

/EM

C

EN60

335-

2-40

,

3PW54195-10C

Jean

-Pie

rre B

euse

linck

Gen

era

l Man

ager

Ost

end,

1st

of O

ctob

er 2

010

Low

Volta

ge 20

06/95

/EC

Elec

trom

agne

tic C

ompa

tibilit

y 200

4/108

/EC

*

EKH

VH00

8BB6

V3, E

KH

VH00

8BB6

WN,

EK

HVH

008B

B9W

N,EK

HVX

008B

B6V3

, EK

HVX

008B

B6W

N, EK

HVX

008B

B9W

N,

01 a

decla

res un

der it

s sole

resp

onsib

ility th

at the

equip

ment

to wh

ich th

is dec

larati

on re

lates

:02

d

erkl

rt au

f sein

e allei

nige V

eran

twor

tung,

dass

die Au

srs

tung f

r die

diese

Erklr

ung b

estimm

t ist:

03

f d

clare

sous

sa se

ule re

spon

sabili

t qu

e lq

uipem

ent v

is pa

r la pr

sen

te d

clarat

ion:

04 l

ver

klaart

hierb

ij op eig

en exc

lusiev

e ve

rantw

oorde

lijkheid

dat de

appar

atuur w

aaro

p deze

verkl

aring

betre

kking

heeft

:05

e de

clara

bajo s

u nica

respon

sabilida

d que

el equi

po al q

ue hac

e refer

encia

la

decla

racin

:06

i di

chiar

a so

tto la

prop

ria re

sponsa

bilit

che gli

appa

recchi

a cui

rife

rita qu

esta d

ichiar

azion

e:07

g

:

08

p de

clara

sob s

ua ex

clusiv

a re

spon

sabili

dade

que o

s equ

ipame

ntos a

que e

sta de

clara

o se

refer

e:

09 u

,

,

,

:10

q e

rklr

er so

m en

eans

varlig

, at u

dstyre

t, som

er om

fattet

af de

nne e

rklr

ing:

11

s de

klarer

ar i e

gensk

ap av

huvu

dans

varig,

att ut

rustni

ngen

som

berr

s av

denn

a dek

larati

on in

neb

r att:

12

n e

rklr

er et

fullste

ndig a

nsvar

for a

t det

utstyr

som

berr

es a

v de

nne d

eklar

asjon

, inneb

rer at

:13

j ilm

oittaa

yksin

omaa

n oma

lla vas

tuullaa

n, ett

tm

n ilm

oituk

sen t

arkoit

tamat

laittee

t:14

c p

rohla

uje

ve sv

pln

od

pov

dnos

ti, e

zaz

en,

k nm

u se

toto

pro

hle

n vz

tahu

je:15

y iz

javlju

je po

d isk

ljuiv

o vla

stito

m o

dgov

orno

u

da o

prem

a na

koju

se o

va iz

java

odno

si:16

h te

ljes f

elels

sge

tuda

tba

n kij

elent

i, hog

y a b

eren

dez

sek,

mely

ekre

e n

yilat

koza

t von

atko

zik:

17 m

dek

laruje

na

was

n w

ycz

n o

dpow

iedzia

lno

, e

urz

dzen

ia, kt

ryc

h ta

dek

larac

ja do

tyczy

:18

r d

eclar

pe

pro

prie

rsp

unde

re c

ech

ipam

ente

le la

care

se re

fer

ace

ast

dec

lara

ie:19

o z

vso

odgo

vorn

ostjo

izjav

lja, d

a je

opre

ma

napr

av, n

a ka

tero

se iz

java

nana

a:

20 x

kinn

itab

oma

tiel

ikul v

astu

tuse

l, et k

eso

leva

dekla

ratsi

ooni

alla

kuulu

v var

ustu

s:21

b

,

,

:

22 t

visi

ka

savo

atsa

kom

ybe

skelb

ia, ka

d ra

nga,

kuria

i taiko

ma

i de

klara

cija:

23 v

ar p

ilnu

atbil

dbu

apli

ecina

, ka

tlk

apr

akst

ts i

ekr

tas,

uz ku

rm

attie

cas

dek

larc

ija:

24 k

vyh

lasuje

na

vlastn

zo

dpov

edno

s,

e za

riade

nie, n

a kto

r sa

vza

huje

toto

vyhl

senie

:25

w ta

mam

en ke

ndi s

orum

lulu

unda

olm

ak

zere

bu

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EKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010

Installation manual1

CONTENTS Page

1. Denitions .................................................................................. 11.1. Meaning of warnings and symbols................................................. 11.2. Meaning of used terms................................................................... 2

2. General safety precautions ........................................................ 23. Introduction ................................................................................ 3

3.1. General information........................................................................ 33.2. Combination and options ............................................................... 33.3. Scope of the manual ...................................................................... 33.4. Model identication......................................................................... 43.5. Typical application examples.......................................................... 4

Application 1................................................................................... 4Application 2................................................................................... 4Application 3................................................................................... 5Application 4................................................................................... 5Application 5................................................................................... 6Application 6................................................................................... 8

4. Accessories ............................................................................... 94.1. Accessories supplied with this unit................................................. 9

5. Overview of unit ......................................................................... 95.1. Opening the unit ............................................................................. 95.2. Main components in the unit .......................................................... 95.3. Switch box main components....................................................... 105.4. Functional diagram....................................................................... 11

6. Installation of the unit ............................................................... 116.1. Selecting an installation location .................................................. 11

General precautions on installation location................................. 116.2. Dimensions and service space .................................................... 12

Dimensions of the unit.................................................................. 12Service space of the unit.............................................................. 12

6.3. Inspecting, handling and unpacking the unit ................................ 126.4. Installing the unit .......................................................................... 13

Preparations before installation on nal installation place............ 136.5. Refrigerant piping work ................................................................ 14

Guidelines for are connection..................................................... 146.6. Water Piping................................................................................. 146.7. General precautions concerning water circuit .............................. 146.8. Charging water ............................................................................. 16

Charging water ............................................................................. 177. Electrical wiring work ............................................................... 18

7.1. Precautions on electrical wiring work ........................................... 187.2. Internal wiring - Parts table .......................................................... 187.3. Field wiring ................................................................................... 19

Overview ...................................................................................... 19Field wiring guidelines.................................................................. 20

7.4. Connection ................................................................................... 20Connection of the indoor unit power supplyand communication cable............................................................. 20Connection of the backup heater power supply ........................... 21Connection of the thermostat cable ............................................. 21Connection of the rst set point and second set point contacts ... 21Connection of the valve control cables......................................... 22Wiring the 3-way valve ................................................................. 22Wiring the bottom plate heater ..................................................... 22Connection to a benet kWh rate power supply........................... 22Installation and connection of the remote controller..................... 23

8. Start-up and conguration ....................................................... 248.1. DIP switch settings overview........................................................ 248.2. Room thermostat installation conguration .................................. 248.3. Pump operation conguration ...................................................... 248.4. Domestic hot water tank installation conguration ....................... 258.5. Pre-operation checks ................................................................... 258.6. Powering up the indoor unit.......................................................... 268.7. Setting the pump speed ............................................................... 268.8. Field settings ................................................................................ 26

Procedure..................................................................................... 26Detailed description...................................................................... 27

8.9. Field settings table ....................................................................... 35

9. Final check and test run........................................................... 389.1. Final check ................................................................................... 389.2. Test run operation (manual) ......................................................... 38

Procedure..................................................................................... 389.3. Underoor heating screed dry-out program ................................. 38

Disclaimer..................................................................................... 38Field settings ................................................................................ 38Getting started.............................................................................. 38

10. Maintenance and Service ........................................................ 4010.1. Maintenance activities .................................................................. 40

Cautions before obtaining maintenance and service ................... 40Opening the unit ........................................................................... 40Maintenance and service ............................................................. 41

11. Troubleshooting........................................................................ 4111.1. General guidelines ....................................................................... 4111.2. General symptoms ....................................................................... 4211.3. Error codes................................................................................... 43

12. Unit specications .................................................................... 44Technical specications................................................................ 44Electrical specications ................................................................ 44

The original instructions are written in English. All other languagesare translations of the original instructions.

1. DEFINITIONS

1.1. Meaning of warnings and symbols

Warnings in this manual are classied according to their severity andprobability of occurrence.

Some types of danger are represented by special symbols:

EKHVH008BB6V3 EKHVX008BB6V3EKHVH008BB6WN EKHVX008BB6WNEKHVH008BB9WN EKHVX008BB9WN

Daikin Altherma indoor unit Installation manual

CAREFULLY READ THESE INSTRUCTIONS BEFOREINSTALLATION. THEY WILL TELL YOU HOW TO INSTALLAND HOW TO CONFIGURE THE UNIT PROPERLY.KEEP THIS MANUAL IN A HANDY PLACE FOR FUTUREREFERENCE.

DANGERIndicates an imminently hazardous situation which, if notavoided, will result in death or serious injury.WARNINGIndicates a potentially hazardous situation which, if notavoided, could result in death or serious injury.CAUTIONIndicates a potentially hazardous situation which, if notavoided, may result in minor or moderate injury. It may alsobe used to alert against unsafe practices.

NOTICEIndicates situations that may result in equipment orproperty-damage accidents only.

This symbol identies useful tips or additional information.

Electric current.

Danger of burning and scalding.

1.2. Meaning of used terms 2. GENERAL SAFETY PRECAUTIONSInstallation manual2

EKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit

4PW64329-1 07.2010

Installation manual:

Instruction manual specied for a certain product or application,explaining how to install, congure and maintain it.Operation manual:Instruction manual specied for a certain product or application,explaining how to operate it.Maintenance instructions:

Instruction manual specied for a certain product or application,which explains (if relevant) how to install, congure, operate and/ormaintain the product or application.Dealer:

Sales distributor for products as per the subject of this manual.Installer:

Technical skilled person who is qualied to install products as per thesubject of this manual.User:

Person who is owner of the product and/or operates the product.Service company:Qualied company which can perform or coordinate the requiredservice to the unit.Applicable legislation:All international, European, national and local directives, laws,regulations and/or codes which are relevant and applicable for acertain product or domain.

Accessories:

Equipment which is delivered with the unit and which needs to beinstalled according to instructions in the documentation.Optional equipment: Equipment which can optionally be combined to the products as perthe subject of this manual.Field supply:Equipment which needs to be installed according to instructions inthis manual, but which are not supplied by Daikin.

The precautions listed here are divided into the following four types.They all cover very important topics, so be sure to follow themcarefully.

DANGER: ELECTRICAL SHOCKSwitch off all power supply before removing the switchboxservice panel or before making any connections ortouching electrical parts.Do not touch any switch with wet ngers. Touching a switchwith wet ngers can cause electrical shock. Beforetouching electrical parts, turn off all applicable powersupply.To avoid electric shock, be sure to disconnect the powersupply 1 minute or more before servicing the electricalparts. Even after 1 minute, always measure the voltage atthe terminals of main circuit capacitors or electrical partsand, before touching, be sure that those voltages are50 V DC or less.When service panels are removed, live parts can easily betouched by accident. Never leave the unit unattendedduring installation or servicing when the service panel isremoved.

DANGER: DO NOT TOUCH PIPING AND INTERNALPARTSDo not touch the refrigerant piping, water piping or internalparts during and immediately after operation. The pipingand internal parts may be hot or cold depending on theworking condition of the unit.Your hand may suffer burns or frostbite if you touch thepiping or internal parts. To avoid injury, give the piping andinternal parts time to return to normal temperature or, ifyou must touch them, be sure to wear protective gloves.

WARNING Never directly touch any accidental leaking

refrigerant. This could result in severe wounds causedby frostbite.

Do not touch the refrigerant pipes during andimmediately after operation as the refrigerant pipesmay be hot or cold, depending on the condition of therefrigerant owing through the refrigerant piping,compressor, and other refrigerant cycle parts. Yourhands may suffer burns or frostbite if you touch therefrigerant pipes. To avoid injury, give the pipes time toreturn to normal temperature or, if you must touchthem, be sure to wear proper gloves.

CAUTIONDo not rinse the unit. This may cause electric shocks orre.

3. INTRODUCTION 3.2. Combination and optionsEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


3.1. General information

Thank you for purchasing this indoor unit.The unit is the indoor part of the air to water ERHQ or ERLQ heatpumps. These units are designed for oor mounted indoorinstallation. See "6.1. Selecting an installation location" on page 11.The units can be combined with Daikin fan coil units, oor heatingapplications, low temperature radiators, Daikin domestic waterheating applications and solar kit for domestic hot water applications.Heating/cooling units and heating only unitsThe unit range consists of two main versions: a heating/cooling(EKHVX) version and a heating only (EKHVH) version.Both versions are delivered with an integrated backup heater foradditional heating capacity during cold outdoor temperatures. Thebackup heater also serves as a backup in case of malfunctioning ofthe outdoor unit. The backup heater models are available for aheating capacity of 6 and 9 kW, and depending on the heatingcapacity for three different power supply specications.

1 Heat pump capacity2 Required heating capacity (site dependent)3 Additional heating capacity provided by the backup heater4 Equilibriumtemperature (can be set through the user

interface, refer to "8.8. Field settings" on page 26)TA Ambient (outdoor) temperaturePH Heating capacity

Domestic hot water tank (option)An optional EKHTS* domestic hot water tank can be connected tothe indoor unit. The EKHTS* domestic hot water tank is available intwo different water capacities: 200 and 260 litre.

Refer to the domestic hot water tank installation manual for furtherdetails.

Solar kit for domestic hot water tank (option)For information concerning the EKSOLHT solar kit, refer to theinstallation manual of that kit.

Digital I/O PCB kit (option)An optional EKRP1HB digital I/O PCB can be connected to theindoor unit and allows: remote alarm output, heating/cooling ON/OFF output, bivalent operation (permission signal for the auxiliary boiler).Refer to the operation manual of the indoor unit and to the installationmanual of the digital I/O PCB for more information.Refer to the wiring diagram or connection diagram for connecting thisPCB to the unit.Remote thermostat kit (option)An optional room thermostat EKRTW or EKRTR can be connected tothe indoor unit. Refer to the installation manual of the roomthermostat for more information.

Connection to a benet kWh rate power supplyThis equipment allows for connection to benet kWh rate powersupply delivery systems. Refer to "Connection to a benet kWh ratepower supply" on page 22 for more details.

3.3. Scope of the manual

This manual does NOT include the selection procedure and the watersystem design procedure. Only some precautions and tips and tricksabout the design of the water circuit are given in a separate chapterof this manual.

Once the selection is done and the water system is designed, thismanual describes the procedures for handling, installing andconnecting the EKHV(H/X) units. This manual has been prepared toensure adequate maintenance of the unit, and it will provide help ifproblems occur.

Indoor unit model Backup heater capacityBackup heater

nominal voltageEKHVX008BB6V3 6 kW 1x 230 VEKHVX008BB6WN 6 kW 3x 400 VEKHVX008BB9WN 9 kW 3x 400 V

TA

43

1

2

PH

Refer to the installation manual of the outdoor unit for itemsnot described in this manual.The operation of the indoor unit is described in the indoorunit operation manual.

3.4. Model identification Application 2Installation manual4


4PW64329-1 07.2010

3.5. Typical application examples

The application examples given below are for illustration purposesonly.

Application 1

Space heating only application with the room thermostat connectedto the indoor unit.

1 Outdoor unit2 Indoor unit3 Heat exchanger4 Backup heater5 Pump6 Shut-off valve7 Shut-off valve8 Collector (eld supply)

FHL1...3 Floor heating loopT Room thermostat (optional)

Pump operation and space heatingWhen the room thermostat (T) is connected to the indoor unit, thepump (4) will operate when there is a heating request from the roomthermostat, and the outdoor unit will start operating to achieve thetarget leaving water temperature as set on the user interface.When the room temperature is above the thermostat set point, theoutdoor unit and pump will stop operating.

Space heating only application without room thermostat connected tothe indoor unit. The temperature in each room is controlled by a valveon each water circuit. Domestic hot water is provided through thedomestic hot water tank which is connected to the indoor unit.

1 Outdoor unit2 Indoor unit3 Heat exchanger4 Backup heater5 Pump6 Shut-off valve7 Shut-off valve8 Collector (eld supply)9 Motorised 3-way valve

(delivered with domestic hot water tank)10 By-pass valve (eld supply)11 Domestic hot water tank (optional)12 Heat exchanger coil

FHL1...3 Floor heating loopT1...3 Individual room thermostat (optional)M1...3 Individual motorised valve to control loop FHL1...3

(eld supply)Pump operationWith no thermostat connected to the indoor unit (2), the pump (4) canbe congured to operate either as long as the indoor unit is on, oruntil the required water temperature is reached.

Space heatingThe outdoor unit (1) will operate to achieve the target leaving watertemperature as set on the user interface.

EK HV H 008 BB 6 V3

V3 = 1N~, 220-240 V, 50 HzWN = 3N~, 400 V, 50 Hz

Backup heater sizeSeries

Identication of the unit capacity (kW)H = Heating onlyX = Heating and cooling

Hydrobox (oorstanding)European kit

NOTICEMake sure to connect the thermostat wires to the correctterminals (see "Connection of the thermostat cable" onpage 21) and to congure the DIP switch toggle switchescorrectly (see "8.2. Room thermostat installationconguration" on page 24).

FHL1FHL2

FHL3

T

6 84321

75

Details on pump conguration can be found under"8.3. Pump operation conguration" on page 24.

NOTICEWhen circulation in each space heating loop (FHL1..3) iscontrolled by remotely controlled valves (M1..3), it isimportant to provide a by-pass valve (9) to avoid the owswitch safety device from being activated.The by-pass valve should be selected as such that at alltime the minimum water ow as mentioned under"6.7. General precautions concerning water circuit" onpage 14 is guaranteed.It is recommended to select a pressure differencecontrolled by-pass valve.

M

FHL1FHL2

FHL3

M1

T1

M2

T2

M3

T3

4321

1211

68 8 10

75

Domestic water heatingNOTICEEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


When domestic water heating mode is enabled (either manually bythe user, or automatically through a schedule timer) the targetdomestic hot water temperature will be achieved by the heatexchanger coil.When the domestic hot water temperature is below the usercongured set point, the 3-way valve will be activated to heat thedomestic hot water by means of the heat pump. In case of largedomestic hot water demand or a high domestic hot watertemperature setting, the backup heater can provide auxiliary heating.

Application 3

Space heating and cooling application with the room thermostat setfor heating/cooling connected to the indoor unit. Heating is providedthrough oor heating loops and fan coil units. Cooling is providedthrough the fan coil units only.Domestic hot water is provided through the domestic hot water tankwhich is connected to the indoor unit.

1 Outdoor unit2 Indoor unit3 Heat exchanger4 Backup heater5 Pump6 Shut-off valve7 Shut-off valve8 Collector (eld supply)9 Motorised 3-way valve

(delivered with domestic hot water tank)11 Domestic hot water tank (optional)12 Heat exchanger coil13 Motorised 2-way valve (eld supply)

FCU1...3 Fan coil unit (optional)FHL1...3 Floor heating loop

T Room thermostat with heating/cooling switch (optional)

Pump operation and space heating and coolingAccording to the season, the customer will select heating or coolingon the room thermostat (T). This selection is not possible byoperating the user interface.When space heating/cooling is requested by the room thermostat (T),the pump will start operating and the indoor unit (2) will switch to"heating mode"/"cooling mode". The outdoor unit (1) will startoperating to achieve the target leaving hot/cold water temperature.In case of cooling mode, the 2-way valve (13) will close as to preventcold water running through the oor heating loops (FHL).

The ON/OFF setting of the heating/cooling operation is done by theroom thermostat and cannot be done by the user interface on theindoor unit.

Domestic water heatingDomestic water heating is as described under "Application 2" onpage 4.

Application 4

Space heating and cooling application without the room thermostatconnected to the indoor unit, but with the heating only roomthermostat (set heating only) controlling the oor heating and theheating/cooling thermostat (set heating/cooling) controlling the fancoil units. Heating is provided through oor heating loops and fan coilunits. Cooling is provided through the fan coil units only.


10 By-pass valve (eld supply)13 Motorised 2-way valve to shut off the oor heating loops

during cooling operation (eld supply)14 Motorised 2-way valve for activation of the room thermostat

(eld supply)FCU1...3 Fan coil unit (optional)FHL1...3 Floor heating loop

T Heating only room thermostat (optional)T4...6 Individual room thermostat for fan coil heated/cooled room

(optional)

M M

FHL1

T

FHL2FHL3

FCU1FCU2

FCU3

64321

8

7 8

9 13

12115

Make sure to connect the thermostat wires to the correctterminals (see "Connection of the thermostat cable" onpage 21) and to congure the DIP switch toggle switchescorrectly (see "8.2. Room thermostat installationconguration" on page 24).

NOTICEWiring of the 2-way valve (13) is different for a NC (normalclosed) valve and a NO (normal open) valve! Make sure toconnect to the correct terminal numbers as detailed on thewiring diagram.

M

FCU1FCU2

FCU3

T4 T5T6

FHL1FHL2

FHL3

T64321

8

7

13

M

14 8

10

5

Pump operationInstallation manual6


4PW64329-1 07.2010

With no thermostat connected to the indoor unit (2), the pump (4) canbe congured to operate either as long as the indoor unit is on, oruntil the required water temperature is reached.

Space heating and coolingAccording to the season, the customer will select heating or coolingthrough the user interface on the indoor unit.The outdoor unit (1) will operate in heating mode or cooling mode toachieve the target leaving water temperature.With the unit in heating mode, the 2-way valve (13) is open. Hot wateris provided to both the fan coil units and the oor heating loops.With the unit in cooling mode, the 2-way valve (13) is closed toprevent cold water running through the oor heating loops (FHL).

The ON/OFF setting of the heating/cooling operation is done by theuser interface on the indoor unit.

Application 5

Space heating with an auxiliary boiler (alternating operation)Space heating application by either the Daikin indoor unit or by anauxiliary boiler connected in the system. The decision whether eitherthe EKHV* indoor unit or the boiler will operate can be achieved by anauxiliary contact or an EKHV* indoor controlled contact. The auxiliary contact can e.g. be an outdoor temperature thermostat,an electricity tariff contact, a manually operated contact, etc. See"Field wiring conguration A" on page 6.The EKHV* indoor unit controlled contact (also called 'permissionsignal for the auxiliary boiler") is determined by the outdoortemperature (thermistor located at the outdoor unit). See "Field wiringconguration B" on page 6.Bivalent operation is only possible for space heating operation, notfor the domestic water heating operation. Domestic hot water in suchan application is always provided by the domestic hot water tankwhich is connected to the Daikin indoor unit.

The auxiliary boiler must be integrated in the piping work and in theeld wiring according to the illustrations below.

1 Outdoor unit2 Indoor unit3 Heat exchanger4 Backup heater5 Pump6 Shut-off valve7 Shut-off valve8 Collector (eld supply)9 Motorised 3-way valve (delivered with the domestic hot

water tank)11 Domestic hot water tank (optional)12 Heat exchanger coil15 Boiler (eld supply)16 Aquastat valve (eld supply)17 Shut-off valve (eld supply)18 Non-return valve (eld supply)

FHL1...3 Floor heating loop (eld supply)

Field wiring conguration A

Field wiring conguration B

Details on pump conguration can be found under"8.3. Pump operation conguration" on page 24.

NOTICEWhen closing several loops in the system by remotelycontrolled valves, it might be required to install a by-passvalve (9) to avoid the ow switch safety device from beingactivated. See also "Application 2" on page 4.

NOTICEWiring of the 2-way valve (13) is different for a NC (normalclosed) valve and a NO (normal open) valve! Make sure toconnect to the correct terminal numbers as detailed on thewiring diagram.

CAUTION Be sure that the boiler and the integration of the boiler

in the system is in accordance with relevant Europeanand national regulations.

Daikin can not be put responsible for incorrect orunsafe situations in the boiler system.

Boilerthermostat input

Boiler thermostat input

A Auxiliary contact (normal closed)H Heating demand room thermostat (optional)K1A Auxiliary relay for activation of EKHV* unit

(eld supply)K2A Auxiliary relay for activation of boiler (eld supply)

Boilerthermostat input


C Cooling demand room thermostat (optional)H Heating demand room thermostat (optional)Com Common room thermostat (optional)K1A Auxiliary relay for activation of bolier unit

(eld supply)KCR Permission signal for the auxiliary boiler

M

FHL1FHL2

FHL3

6

7

4321 9 18

16 17

15

8

17

11 12

5

1 2 3 4

K1AK1A K2A

X Y

K2A


L

N

EKHV*/auto / Boiler

A

EKHV* X2M

H Com

X1 X2

X YK1A

KCR

EKRP1HB*


1 2 3 4

H C Com

K1A

EKHV* X2M

EKRTR*

1 2 3 4

C Com H

K1A

EKHV* X2M

EKRTW*

Operation Conguration A NOTICEEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


When the room thermostat requests heating, either the EKHV*unit or the boiler starts operating, depending on the position ofthe auxiliary contact (A).

Conguration BWhen the room thermostat requests heating, either the EKHV*unit or the boiler starts operating, depending on the outdoortemperature (status of "permission signal for the auxiliaryboiler").When the permission is given towards the boiler, the spaceheating operation by the EKHV* unit will be automaticallyswitched off.For more details see eld setting [C-02~C-04].

NOTICE Conguration A

Make sure that auxiliary contact (A) has sufcientdifferential or time delay so as to avoid frequentchangeover between the EKHV* unit and the boiler. Ifthe auxiliary contact (A) is an outdoor temperaturethermostat, make sure to install the thermostat in theshade, so that it is not inuenced or turned ON/OFFby the sun.Conguration BMake sure that the bivalent hysteresis [C-04] hassufcient differential to avoid frequent changeoverbetween the EKHV* unit and the boiler. As theoutdoor temperature is measured via the outdoor unit,air thermistor make sure to install the outdoor unit inthe shade, so that it is not inuenced by the sun.Frequent switching may cause corrosion of the boilerin an early stage. Contact the manufacturer of theboiler.

During heating operation of the EKHV* unit, the unitwill operate so as to achieve the target leaving watertemperature as set on the user interface. Whenweather dependent operation is active, the watertemperature is determined automatically dependingon the outdoor temperature.During heating operation of the boiler, the boiler willoperate so as to achieve the target leaving watertemperature as set on the boiler controller.Never set the target leaving water temperature setpoint on the boiler controller above 55C.

Make sure to only have 1 expansion vessel in thewater circuit. An expansion vessel is alreadypremounted in the Daikin indoor unit.

NOTICEMake sure to congure the DIP switch SS2-3 on the PCBof the EKHV* switchbox correctly. Refer to "8.2. Roomthermostat installation conguration" on page 24.For conguration B: Make sure to congure the eldsettings [C-02, C-03 and C-04] correctly. Refer to "Bivalentoperation [C-02]=1" on page 32.

Make sure that return water to the EKHV* heat exchangernever exceeds 55C.For this reason, never put the target leaving watertemperature set point on the boiler controller above 55Cand install an aquastat(a) valve in the return water ow ofthe EKHV* unit.Make sure that the non-return valves (eld supply) arecorrectly installed in the system.Make sure that the room thermostat (th) is not frequentlyturned ON/OFF.Daikin shall not be held liable for any damage resultingfrom failure to observe this rule.

(a) The aquastat valve must be set for 55C and must operate to close the return water ow to the unit when the measured temperature exceeds 55C. When the temperature drops to a lower level, the aquastat valve must operate to open the return water ow to the EKHV* unit again.

Manual permission towards the EKHV* unit on the boiler.In case only the EKHV* unit should operate in spaceheating mode, disable the bivalent operation via setting[C-02].In case only the boiler should operate in space heatingmode, increase the bivalent ON temperature [C-03] to25C.

Application 6 Pump operation and space heatingInstallation manual8


4PW64329-1 07.2010

Space heating with room thermostat application through oor heatingloops and fan coil units. The oor heating loops and fan coil unitsrequire different operating water temperatures.The oor heating loops require a lower water temperature in heatingmode compared to fan coil units. To achive these two set points, amixing station is used to adapt the water temperature according torequirements of the oor heating loops. The fan coil units are directlyconnected to the indoor unit water circuit and the oor heating loopsafter the mixing station. The control of this mixing station is not doneby the indoor unit.The operation and conguration of the eld water circuit is theresponsibility of the installer.Daikin only offers a dual set point control function. By this functiontwo set points can be generated. Depending on the required watertemperature (oor heating loops and/or fan coil units are required)rst set point or second set point can be activated.

1 Outdoor unit2 Indoor unit3 Heat exchanger4 Backup heater5 Pump6 Shut-off valve7 Shut-off valve8 Collector zone A (eld supply)9 Collector zone B (eld supply)

10 Mixing station (eld supply)T1 Room thermostat for zone A (optional)T2 Room thermostat for zone B (optional)

FCU1...3 Fan coil unit (optional)FHL1...3 Floor heating loop (eld supply)

When the room thermostat for the oor heating loop (T1) and the fancoil units (T2) are connected to the indoor unit, the pump (4) willoperate when there is a request for heating from T1 and/or T2. Theoutdoor unit will start operating to achieve the target leaving watertemperature. The target leaving water temperature depends on whichroom thermostat is requesting heating.

When the room temperature of both zones is above the thermostatset point, the outdoor unit and pump will stop operating.

The advantage of the dual set point control is that the heatpump will/can operate at the lowest required leaving watertemperature when only oor heating is required. Higherleaving water temperatures are only required in case fancoil units are operating.This results in a better performance of the heat pump.

FHL1FHL2

FHL3

T1

T2 FCU1FCU2

FCU364321

7 10

8

9

B

A

5

Set point Field setting Thermo statusZone A First UI ON OFF ON OFFZone B Second [7-03] OFF ON ON OFFResulting water temperature UI [7-03] [7-03] Result pump operation ON ON ON OFF

NOTICE Make sure to connect the thermostat wires to the

correct terminals (see "5. Overview of unit" onpage 9).

Make sure to congure the eld settings [7-02], [7-03]and [7-04] correctly. Refer to "[7] Dual set pointcontrol" on page 30.

Make sure to congure the DIP switch SS2-3 on thePCB of the EKHV switch box correctly. Refer to"8.2. Room thermostat installation conguration" onpage 24.

The request signals for space heating can beimplemented in two different ways (installer choice).- Thermo ON/OFF signal from room thermostat- Status signal (active/not active) from the mixing

station It is the installers responsibility to make sure no

unwanted situations can occur (e.g. too high watertemperatures towards oor heating loops, etc.)

Daikin does not offer any type of mixing station. Dualset point control only provides the possibility to usetwo set points.

When only zone A request heating, zone B will be fedwith water at a temperature equal to the rst set point.This can lead to unwanted heating of zone B.

When only zone B request heating, the mixing stationwill be fed with water at a temperature equal to thesecond set point.Depending on the control of the mixing station, theoor heating loop can still receive water at atemperature equal to set point of the mixing station.

NOTICEBe aware that the actual water temperature through theoor heating loops depends on the control and setting ofthe mixing station.

4. ACCESSORIES To gain access to the electrical components, the switch box needs tobe opened:EKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


4.1. Accessories supplied with this unit

Following accessories can be found in the unit.

1 Installation manual2 Operation manual3 Wiring diagram sticker (inside decoration panel)4 User interface kit

(remote controller, 4 xing screws, 2 plugs)5 Grommet (small)6 Grommet (large)7 Top plate xing screws + lifting xing screws (8 screws)8 Kit for lifting the unit9 Flexible water outlet piping

10 Flexible water inlet piping (with manometer)

5. OVERVIEW OF UNIT

5.1. Opening the unit

To gain access to the unit, front plate, top plate and the side platesneed to be opened.

1 Top plate2 Front plate3 Side plate

Once the unit is opened, access is possible to the main components.

5.2. Main components in the unit

1. Air purge valveRemaining air in the water circuit will be automatically removedvia the air purge valve.

2. Temperature sensors (thermistors)Temperature sensors determine the water and refrigeranttemperature at various points in the circuit.

3. Switch boxThe switch box contains the main electronic and electrical partsof the indoor unit.

4. Heat exchanger5. Refrigerant liquid connection R410A6. Refrigerant gas connection R410A7. Shut-off valves

The shut-off valves on the water inlet connection and wateroutlet connection allow isolation of the indoor unit water circuitside from the residential water circuit side. This facilitatesdraining and lter cleaning of the indoor unit.

8. Water inlet connection

1x

6x

1x 1x 1x1 2 3

2x

4

2x 1x

+

1x1x6 8 9 1075

11

3

23

2x

2x

2x

2x

DANGER: ELECTRICAL SHOCKSee "2. General safety precautions" on page 2.

DANGER: DO NOT TOUCH PIPING AND INTERNALPARTSSee "2. General safety precautions" on page 2.

4x

20 17 119

2 7713

2 516+18+21 1 18

3 2 4 9 414 11 81210 2

6 21

15

16

9. Water outlet connection10. Drain/ll valves

5.3. Switch box main componentsInstallation manual10


4PW64329-1 07.2010

11. Water lterThe water lter removes dirt from the water to prevent damageto the pump or blockage of the heat exchanger. The water ltermust be cleaned on a regular base. See "10.1. Maintenanceactivities" on page 40.

12. Expansion vessel (10 l)13. Manometer

The manometer allows readout of the water pressure in thewater circuit.

14. PumpThe pump circulates the water in the water circuit.

15. Pressure relief valveThe pressure relief valve prevents excessive water pressure inthe water circuit by opening at 3 bar and discharging somewater.

16. Backup heaterThe backup heater consists of an electrical heating element inthe backup heater vessel that will provide additional heatingcapacity to the water circuit if the heating capacity of the outdoorunit is insufcient due to low outdoor temperatures.It also can boost the domestic hot water tank temperature up to60C (if the domestic hot water tank is installed)

17. Flow switchThe ow switch checks the ow in the water circuit and protectsthe heat exchanger against freezing and the pump againstdamage.

18. Backup heater thermal protectorThe backup heater is equipped with a thermal protector. Thethermal protector is activated when the temperature becomestoo high.

19. 3-way valve (option) (delivered with the EKHTS* domestic hotwater tank)The motorized 3-way valve controls whether the water outlet isused for space heating or the domestic hot water tank.

20. T-piece (option) (delivered with the EKHTS* domestic hot watertank)

21. Backup heater thermal fuseThe backup heater is equipped with a thermal fuse. The thermalfuse is blown when the temperature becomes too high (higherthan the backup heater thermal protector temperature).

1. Backup heater contactors K1M, K2M, K5M and K6M.2. Main PCB

The main PCB (Printed Circuit Board) controls the functioning ofthe unit.

3. Backup heater circuit breaker F1B, F3BThe circuit breaker protects the backup heater electrical circuitagainst overload or short circuit.

4. Terminal blocksThe terminal blocks allow easy connection of eld wiring.

5. Cable tie mountingsThe cable tie mountings allow to x the eld wiring with cableties to the switch box to ensure strain relief.

6. PCB fuse FU17. DIP switch SS2

The DIP switch SS2 provides 4 toggle switches to congurecertain installation parameters. See "8.1. DIP switch settingsoverview" on page 24.

8. X13A socketThe X13A socket receives the K3M connector (only forinstallations with domestic hot water tank).

9. X9A socketThe X9A socket receives the thermistor connector (only forinstallations with domestic hot water tank).

10. Fuse FU2 (in line fuse)11. Transformer TR112. A4P

Digital I/O PCB (only for installations with solar kit or digital I/OPCB kit).

13. X6YA/X6YB/X6YConnectors for connecting to a benet kWh rate power supply.

The electrical wiring diagram can be found on the inside ofthe switch box cover.

3

1

2

4

114

5

5 10

6

7

5

9

5

12

813

5.4. Functional diagram 6. INSTALLATION OF THE UNITEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


1 Outdoor unit2 Indoor unit3 Expansion vessel4 Manometer5 Air purge valve6 Safety valve7 Backup heater8 Pump9 Flow switch

10 Shut-off valve water outlet11 Shut-off valve water inlet12 Filter13 Heat exchanger14 EKHTS* domestic hot water tank (optional)a Evaporator refrigerant outb Evaporator refrigerant inc Condenser refrigerant outd Condenser refrigerant in

R1T Outlet water heat exchanger thermistorR2T Outlet water backup heater thermistorR3T Refrigerant liquid side thermistorR4T Inlet water thermistor

6.1. Selecting an installation location

General precautions on installation location

Select an installation site that meets the following requirements: The foundation must be strong enough to support the weight of

the unit. The oor is at to prevent vibrations and noisegeneration and to have sufcient stability.This is especially of importance when the optional domestic hotwater tank is installed on top of the unit.

The space around the unit is adequate for maintenance andservicing (refer to "Service space of the unit" on page 12).

The space around the unit allows for sufcient air circulation. There is no danger of re due to leakage of inammable gas. The equipment is not intended for use in a potentially explosive

atmosphere. Select the location of the unit in such a way that the sound

generated by the unit does not disturb anyone, and the locationis selected according the applicable legislation.If the sound is measured under actual installation conditions, themeasured value will be higher than the sound pressure levelmentioned in "12. Unit specications" on page 44 due toenvironmental noise and sound reections. Choose the installation location carefully and do not install in asound sensitive environment (e.g. living room, bedroom, )

All piping lengths and distances have been taken intoconsideration (For requirements of piping length for therefrigerant piping, refer to the outdoor unit installation manual).

Take care that in the event of a water leak, water cannot causeany damage to the installation space and surroundings.

The installation location is frost-free. Be sure that sufcient precautions are taken, in accordance with

the applicable legislation, in case of refrigerant leakage. When installing the unit in a small room, take measures in order

to keep the refrigerant concentration from exceeding allowablesafety limits in the event of a refrigerant leak.

Do not climb, sit or stand on top of the unit. Do not place any objects or equipment on top of the unit (top

plate). Do not install the unit in places often used as workplace. In case

of construction works, where a lot of dust is created, the unitmust be covered.

Do not install the unit in places with high humidity (e.g.bathroom) (max humidity (RH)=85%).

R2T

R4T R3T

3 8

1264 57910 13

1211

a

d

b

c

14

WARNINGBe sure to provide for adequate measures in order toprevent that the unit be used as a shelter by small animals.Small animals making contact with electrical parts cancause malfunctions, smoke or re. Please instruct thecustomer to keep the area around the unit clean and clear.

Requirement ValueMaximum allowable distance between the domestic hot water tank and the indoor unit (only for installations with domestic hot water tank).

10 m

If the installation is equipped with a domestic hot watertank (optional), please refer to the domestic hot water tankinstallation manual.

WARNINGExcessive refrigerant concentrations in a closed room canlead to oxygen deciency.

6.2. Dimensions and service space 11 Control wiring intake (knock-out hole 37)12 Power supply wiring intake (knock-out hole 37)Installation manual12


4PW64329-1 07.2010

Dimensions of the unit

Unit of measurement: mm1 Refrigerant gas pipe connection 15.9 solder (R410A)2 Refrigerant liquid pipe connection 9.5 solder (R410A)3 Pressure gauge4 Blow off valve5 Drain valve water circuit6 Air purge7 Shut-off valves8 Water lter9 Water in connection G1"1/4 (female)

10 Water out connection G1"1/4 (female)

13 Knock-out hole for refrigerant piping and water piping14 Levelling feet

Service space of the unit

Unit of measurement: mmA Left installation (top view)B Right installation (top view)C Space required for refrigerant piping (in case of left

installation) and electrical wiringD Space required for switch box removal

6.3. Inspecting, handling and unpacking the unit

At delivery, the unit must be checked and any damage must bereported immediately to the carriers claims agent.

Bring the unit as close as possible to its nal installation positionin its original package to prevent damage during transport.

Unpack the indoor unit completely according to the instructionsmentioned on the unpacking instructions sheet.

Check if all indoor unit accessories (see "4. Accessories" onpage 9) are enclosed.

21 49

694

611

466

381

251

121

120

707

742x 60

38

600

4 43

8 8

7 7

7 7

9 9

10 10

21

3

60

1414

13

12 11 662

327

25

61

55

1414

1631

2 1

WARNINGTear apart and throw away plastic packaging bags so thatchildren will not play with them. Children playing withplastic bags face danger of death by suffocation.

C

>50

0

>600

D

A

>250

B

>300

30

50

Place the unit in the appropriate installation location.The weight of the unit is approximately 74 kg. At least two

6.4. Installing the unitEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


persons are required to lift the unit.Use the plates delivered with the unit to lift the unit.

Level the unit to a stable position using the levelling feet. Themaximum allowed deviation from a horizontal position is 1.

Fix the side plates with the appropriate screws.

Close the decoration panel(s) which will be on the wall side andfor which xation is not possible anymore after the unit is put onits nal location.

Preparations before installation on nal installation place

After unpacking the unit and before installing the unit on its nalinstallation position, following preparations need to be done: Open the unit

Refer to the "5.1. Opening the unit" on page 9. Knock out the needed knockout holes.

This installation instruction consists of installation of refrigerant piping, water piping and electrical wiring.For each of these a dedicated knock out hole is foreseen at thebackside of the unit:

1 Knock out hole for refrigerant piping2 Knock out hole for electrical wiring3 Knock out hole for water inlet piping4 Knock out hole for water outlet pipingA Left installationB Right installation

To punch a knockout hole, punch it with a hammer, remove allburrs and install the supplied grommets (see "4. Accessories" onpage 9).

1 Knockout hole2 Burr3 Grommet

Take out all accessories from the indoor unit.The exible water piping, valves, accessory bag, and remotecontroller kit are located behind the back plate.

Standard installation location of the optional domestichot water tank is on top of the indoor unit.If available service space to left and/or right side islimited, carefully consider all tank module installationsteps rst.

74 kg

1

2x

2x

NOTICE Knockout holes are foreseen at both sides of the

unit. Pay attention to knock out the correct holesdepending on your installation location.

Refrigerant piping and water piping must gothrough different knockout holes.

The electrical wiring must always enter the unitat the upper knockout holes at the left side of theunit (see the gure above).

3

2

1

3

44

A B

1 2 3

6.5. Refrigerant piping workCaution for brazing.Installation manual14


4PW64329-1 07.2010

For all guidelines, instructions and specications regardingrefrigerant piping work between the indoor unit and the outdoor unit,please refer to the outdoor unit installation manual.

Guidelines for are connection

Flares should not be re-used. New ones should be made inorder to prevent leaks.

Use a pipe cutter and are tool suitable for the refrigerant used. Only use the annealed are nuts included with the unit. Using

different are nuts may cause the refrigerant to leak. Please refer to the table for aring dimensions and tightening

torques (too much tightening will result in splitting the are).

When connecting the are nut, coat the are inner surface withether oil or ester oil and initially tighten 3 or 4 turns by handbefore tightening rmly.

When loosening a are nut, always use two wrenches together. When connecting the piping, always use a spanner and torquewrench together to tighten the are nut to prevent are nutcracking and leaks.

Not recommended, but in case of emergencyShould you be forced to connect the piping without a torquewrench, follow the following installation method: Tighten the are nut using a spanner until the tightening

torque suddenly increases. From that position further tighten the are nut the angle listed

below:

6.6. Water Piping

The unit is equipped with a water inlet and water outlet for connectionto a water circuit. This circuit must be provided by an installer andmust comply with the applicable legislation.

6.7. General precautions concerning water circuit

Before continuing the installation of the unit, check the followingpoints: The maximum water pressure is 4 bar. The maximum water temperature is 65C. Provide adequate safeguards in the water circuit to be sure that

the water pressure will never exceed the maximum allowableworking pressure (4 bar).

Shut-off valves from exible hoses delivered with the unit shouldbe installed so that normal servicing can be accomplishedwithout draining the system.

Drain taps must be provided at all low points of the system topermit complete drainage of the circuit during maintenance orservice to the unit. A drain valve is provided in the unit to drainthe water from the unit water system.

WARNINGInstallation shall be done by an installer, the choice ofmaterials and installation shall comply with the applicablelegislation. In Europe the EN378 is the applicable standardthat shall be used.

NOTICEBefore brazing protect the inside of the unit againstdamage caused by the ame when brazing.

It is not needed to take out the back plate for theinstallation.

Piping size(mm)

Tightening torque (Nm)

Flare dimensions A (mm)

Flare shape(mm)

9.5 33~39 12.8~13.2

15.9 63~75 19.4~19.7

Piping size(mm)

Further tightening angle (degrees)

Recommended arm length of spanner (mm)

9.5 60~90 20015.9 30~60 300

R=0.4~0.8

45 2

90 2

A

4 2

3

1

1 Piping union2 Spanner3 Flare nut4 Torque wrench

Make sure to blow through with nitrogen whenbrazing.Blowing through with nitrogen prevents the creation oflarge quantities of oxidized lm on the inside of thepiping. An oxidized lm adversely affects valves andcompressors in the refrigerating system and preventsproper operation.

The nitrogen pressure should be set to 0.02 MPa (i.e.,just enough so it can be felt on the skin) with apressure-reducing valve.

1 Refrigerant piping2 Part to be brazed3 Taping4 Hands valve5 Pressure-reducing valve6 Nitrogen

Do not use anti-oxidants when brazing the pipe joints.Residue can clog pipes and break equipment.

Do not use ux when brazing copper-to-copperrefrigerant piping. Use phosphor copper brazing lleralloy (BCuP) which does not require ux.

Flux has an extremely harmful inuence on refrigerantpiping systems. For instance, if chlorine based ux isused, it will cause pipe corrosion or, in particular, if theux contains uorine, it will deteriorate the refrigerantoil.

NOTICEThe unit is only to be used in a closed water system.Application in an open water circuit can lead to excessivecorrosion of the water piping.

1 2 3 4 5

66

If air, moisture or dust gets in the water circuit, problems may occur.Therefore, always take into account the following when connecting It is very important to keep good visibility of theEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


the water circuit: Use clean pipes only. Hold the pipe end downwards when removing burrs. Cover the pipe end when inserting it through a wall so that no

dust and dirt enter. Use a good thread sealant for the sealing of the connections. When using non-brass metallic piping, make sure to insulate

both materials from each other to prevent galvanic corrosion. Because brass is a soft material, use appropriate tooling for

connecting the water circuit. Inappropriate tooling will causedamage to the pipes.

Select piping diameter in relation to required water ow andavailable external static pressure of the pump.

The minimum required water ow for the indoor unit operation is16 l/min. When the water ow is lower than this minimum value,ow error 7H will be displayed and the operation of the indoorunit will be stopped.

Precautions when connecting eld piping and regardinginsulation

The complete water circuit, inclusive all piping, must be insulated toprevent reduction of the heating capacity.If the indoor ambient temperature is higher than 30C and thehumidity is higher than RH 80% then the thickness of the insulationmaterials should be at least 20 mm in order to avoid condensation onthe surface of the insulation.

WARNINGIt is strongly recommended to install an additional lter onthe heating water circuit. Especially to remove metallicparticles from the eld heating piping, it is advised to use amagnetic or cyclone lter which can remove smallparticles. Small particles can damage the unit and will notbe removed by the standard lter of the heat pump unit.

NOTICE Consider carefully the installation location of the

exible water inlet pipe. According to the direction of the water ow, the water

lter must be positioned as shown in the gure.

Provide sufcient space allowing easy access toclean the water lter and regular operation check ofthe safety valve.

Provide a exible hose for pressure relief valve blow-off (eld supply).

Consider to support the water inlet pipe and wateroutlet pipe so not to stress the eld piping.

manometer. The position of the manometer can bechanged as shown in the gure below. Make sure that thecapillary tube does not come in contact with sharp edgesand prevent bending of the capillary tube as much aspossible. Change the position of the manometer when piping is

on the left side of the unit

Mounting of the manometer against a wall (the 2screws are eld supply).

2

5

1

3

3

4

5

6

2 3

1 1x 2x

Checking the water volume and expansion vessel pre-pressure 2 Using the table below, determine if the expansion vessel pre-pressure requires adjustment and determine if the total waterInstallation manual16


4PW64329-1 07.2010

The unit is equipped with an expansion vessel of 10 litre which has adefault pre-pressure of 1 bar.

To assure proper operation of the unit, the pre-pressure of theexpansion vessel might need to be adjusted and the minimum andmaximum water volume must be checked.

1 Check that the total water volume in the installation, excludingthe internal water volume of the indoor unit, is 20 l minimum.Refer to "Technical specications" on page 44 to know theinternal water volume of the indoor unit.

volume in the installation is below the maximum allowed watervolume.

6.8. Charging water

Calculating the pre-pressure of the expansion vesselThe pre-pressure (Pg) to be set depends on the maximum installationheight difference (H) and is calculated as below:Pg=(H/10+0.3) bar

In most applications this minimum water volume will have asatisfying result.In critical processes or in rooms with a high heat loadthough, extra water volume might be required.

NOTICEWhen circulation in each space heating loop is controlledby remotely controlled valves, it is important that thisminimum water volume is kept even if all the valves areclosed.Example


10 By-pass valve (eld supplyFHL1...3 Floor heating loop (eld supply)

T1...3 Individual room thermostat (optional)M1...3 Individual motorised valve to control loop

FHL1...3 (eld supply)

FHL1FHL2

FHL3

M1

T1

M2

T2

M3

T3

64321

7

8 10

5

Installation height difference(a)

(a) Installation height difference: height difference (m) between the highest point of the water circuit and the indoor unit. If the indoor unit is located at the highest point of the installation, the installation height is considered 0 m.

Water volume

280 l >280 l

7 m No pre-pressure adjustment required.

Actions required: pre-pressure must be

decreased, calculate according to "Calculating the pre-pressure of the expansion vessel" on page 16

check if the water volume is lower than maximum allowed water volume (use graph below)

>7 m

Actions required: pre-pressure must be

increased, calculate according to "Calculating the pre-pressure of the expansion vessel" on page 16

check if the water volume is lower than maximum allowed water volume (use graph below)

Expansion vessel of the unit too small for the installation.

During lling, it might not be possible to remove all airin the system. Remaining air will be removed throughthe automatic air purge valves during rst operatinghours of the system. Additional lling with waterafterwards might be required.

The water pressure indicated on the manometer willvary depending on the water temperature (higherpressure at higher water temperature).However, at all times water pressure shall remainabove 1 bar to avoid air entering the circuit.

The unit might dispose some excessive water throughthe pressure relief valve.

Water quality must be according to EU directive98/83 EC.

Checking the maximum allowed water volume Accessing the expansion vessel: Remove the front and left decoration panels, refer toEKHVH/X008BB6V3 + EKHVH/X008BB6+9WNDaikin Altherma indoor unit4PW64329-1 07.2010


To determine the maximum allowed water volume in the entire circuit,proceed as follows:

1 Determine for the calculated pre-pressure (Pg) thecorresponding maximum water volume using the graph below.

2 Check that the total water volume in the entire water circuit islower than this value.

If this is not the case, the expansion vessel inside the indoor unit istoo small for the installation.

Example 1The indoor unit is installed 5 m below the highest point in the watercircuit. The total water volume in the water circuit is 100 l.

In this example, no action or adjustment is required.Example 2The indoor unit is installed at the highest point in the water circuit.The total water volume in the water circuit is 350 l.

Result: Since 350 l is higher than 280 l, the pre-pressure must be

decreased (see table above). The required pre-pressure is:

Pg=(H/10+0.3) bar=(0/10+0.3) bar=0.3 bar The corresponding maximum water volume can be read from

the graph: approximately 410 l. Since the total water volume (350 l) is below the maximum water

volume (410 l), the expansion vessel sufces for the installation.Setting the pre-pressure of the expansion vesselWhen it is required to change the default pre-pressure of theexpansion vessel (1 bar), keep in mind the following guidelines: Use only dry nitrogen to set the expansion vessel pre-pressure. Inappropriate setting of the expansion vessel pre-pressure will

lead to malfunction of the system. Therefore, the pre-pressureshould only be adjusted by a licensed installer.

"5.1. Opening the unit" on page 9. Remove the switch box, refer to "Removing the switch box" on

page 40.

1 Expansion vessel

Charging water

1 Connect the water supply to a drain and ll valve (see "5.2. Maincomponents in the unit" on page 9).

2 Make sure the automatic air purge valve is open (at least 2turns).

3 Fill with water until the manometer indicates a pressure ofapproximately 2.0 bar. Remove air in the circuit as much aspossible using the air purge valves. Air present in the watercircuit might cause malfunctioning of the backup heater.

= pre-pressure= maximum water volume

To set the pre-pressure, the expansion vessel needs to beaccessed from the front or from the left.

0.30.5

1

1.5

2

2.5

100500 20 150 200 250 300 350 400 450maximum water volume [l]

pre-

pres

sure

[bar]

NOTICEIf air purge problemsoccur due to air in thesuction side of the pump,then air can be removedby temporarilyunscrewing the nut in thehead of the pump asindicated in the gure.

1

7. ELECTRICAL WIRING WORK 7.2. Internal wiring - Parts tableInstallation manual18


4PW64329-1 07.2010

7.1. Precautions on electrical wiring work

Refer to the internal wiring diagram supplied with the unit (on theinside of the indoor unit switch box cover). The abbreviations usedare listed below.A1P.........................Main PCBA2P.........................User interfaceA3P (EKRTW/R).....Thermostat (PC=internal Power Cicuit) (optional)A3P (EKSR3PA) .....Solar pump station PCB (optional)A4P (EKRP1HB) ....Digital I/O PCB (optional)A4P (EKRTR) .........Receiver PCB (optional)BSK (EKSR3PA).....Solar pump station relay (optional)E1H,E2H,E3H ........Backup heater elementF1B,F3B .................Fuse backup heaterF1T.........................Thermal fuse backup heaterFU1.........................Fuse 3.15 A T 250 V for PCBFU2.........................Fuse 5 A T 250 VFuR,FuS.................Fuse 5 A 250 V for digital I/O PCBK1M,K2M................Contactor backup heater stepK4M........................Pump relayK5M,K6M................Contactor for backup heater all pole

disconnectionM1P........................PumpM2S........................2-way valve for cooling mode (eld supply)M3S........................3-way valve: oor heating/domestic hot waterPHC1......................Optocoupler input circuitQ1DI,Q2DI..............Earth leakage circuit breaker (eld supply)Q1L.........................Thermal protector backup heaterR1H (EKRTR).........Humidity sensor (optional)R1T (EKRTW) ........Ambient sensor (optional)R1T.........................Outlet water heat exchanger thermistorR2T (EKRTETS).....External sensor (oor or ambient) (optional)R2T.........................Outlet water backup heater thermistorR3T.........................Refrigerant liquid side thermistorR4T.........................Inlet water thermistorR5T.........................Domestic hot water thermistorS1L.........................Flow switchS2S.........................Benet kWh rate power supply contactS3S.........................Dual set point 2 contactS4S.........................Dual set point 1 contactSS1.........................DIP switchTR1.........................Transformer 24 V for PCBV1S,V2S.................Spark suppression 1, 2X1M~X9M ..............Terminal stripL .............................LiveN.............................Neutral

...............Field wiring..................Terminal strip

.........................Connector

.........................Terminal..........................Protective earth

BLK.........................BlackBLU ........................BlueBRN........................BrownGRN .......................GreenGRY........................GreyOR

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