Implantable Eletronics

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    A

    TECHNICAL SEMINAR REPORT

    ONIMPLANTABLE ELECTRONICS

    Submitted in partial fulfillment of the requirement for the award of degree of

    BACHELOR OF TECHNOLOGYIN

    ELECTRONICS & INSTRUMENTATION

    ENGINEERING.Submitted by

    G.HARI KRISHNA (08C01A1017)

    (SCIENT INSTITUTE OF ENGINEERING & TECHNOLOGY,IBRAHIMPATNAM)

    EMBEDIES THE WORK DONE BY THEM UNDER MY SUPERVISION

    HEAD OF DEPARTMENT

    (EIE)

    INDEX

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    1. ABSTRACT

    2. INTRODUCTION

    3. SILK TECHNOLOGY

    4. FLEXIBLE ELECTRONICS

    5. POWER SOURCES

    6. ADVANTAGES AND DISADVANTAGES

    7. APPLICATIONS

    8. CONCLUSION

    9. REFERENCES

    1. ABSTRACT

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    Many existing and envisioned classes of implantable biomedical devices require high

    performance electronics sensors. An approach that avoids some of the longer term challenges in

    biocompatibility involves a construction in which some parts or all of the system resorbs in the

    body over time. This paper describes strategies for integrating single crystalline silicon

    electronics, where the silicon is in the form of nanomembranes, onto water soluble andbiocompatible silk substrates. Electrical, bending, water dissolution and animal toxicity studies

    suggest that this approach might provide many opportunities for future biomedical devices and

    clinical applications

    The important distinction is that, with medical implants today, the active electrical

    components that communicate with the body are located in a sealed box and connected with a

    single wire per sensor. This severely limits the number of sensors that can be implanted in the

    body. Integrating active electronics on sheets of silk or plastic makes it possible to multiplex the

    outputs of different sensors, meaning you can put hundreds, or even thousands, of contacts on a

    sheet. The combination of silicon electronics, based on nanomembranes of silicon, with

    biodegradable thin film substrates of silk protein, yield a flexible system and device that is

    largely resorbable in the body

    2. INTRODUCTION

    By combining silk and electronics, fields like cardiology and neurology may be

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    transformed over the next decade, by enabling ultra high resolution electrical and chemical

    interaction with three dimensional biological surfaces. It could also mean that virtually all

    problems associated with the immune system reacting against the implant are eliminated and

    that is because much of the implanted systems dissolve almost completely over time.

    Arrays of transistors have already been demonstrated working on thin films of silk and,

    instead of the electronics systems being enclosed to protect them from the body, there is no need

    for protection; the silk enables the electronics to conform to biological tissue. The silk dissolves

    over time and because the circuits are so thin, just nanometers thick, they cause no irritation.

    One potential application is detecting harmful bacteria in food. A silk optic material

    would have a pattern of nanoscale peaks and troughs, with each trough containing a substance

    that reacted to the bacteria. If the bacteria were present, the troughs would fill, and like a

    butterfly wing when its structure is altered, change colour, revealing the presence of bacteria.

    To create the silk electronic implants, silicon transistors about 1mm long and 250nm

    thick are transferred to the surface of a thin film of silk. The silk holds each device in place, even

    after the array is implanted into a living body and wetted with saline. The silk is very thin and

    flexible, enabling it to conform to the tissue surface. In a paper published in the journal Applied

    Physics Letters (5, 133701, 2009), the researchers say devices can be implanted in animals with

    no adverse effects and the performance of the transistors on silk inside the body doesn't suffer.

    The combination of silicon electronics, based on nanomembranes of silicon, with

    biodegradable thin film substrates of silk protein, yield a flexible system and device that is

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    largely resorbable in the body. The use of silicon provides high performance, good reliability,

    and robust operation. Silk is attractive, compared to other biodegradable polymers because of

    its robust mechanical properties, the ability to tailor the dissolution, and/or biodegradation rates

    from hours to years, the formation of non inflammatory amino acid degradation products, and the

    option to prepare the materials at ambient conditions to preserve sensitive electronic functions.

    The important distinction is that, with medical implants today, the active electrical

    components that communicate with the body are located in a sealed box and connected with a

    single wire per sensor. This severely limits the number of sensors that can be implanted in the

    body. Integrating active electronics on sheets of silk or plastic makes it possible to multiplex the

    outputs of different sensors, meaning you can put hundreds, or even thousands, of contacts on a

    sheet.

    In the brain, many procedures today rely on electrodes that have not changed much the

    tissue/electrode interface has hardly altered in 40 years. Now, the new implants hold out the

    prospect of mapping at very high resolution, down to groups of cells, and then all the way up to

    much bigger regions, making it possible to localize things like the networks that cause epilepsy.

    Another possibility is that the implants could be wrapped around depth electrodes and

    inserted into the brain to stimulate regions responsible for diseases like Parkinson's. Arrays of

    silk electrodes could conform to the brain's structure and thereby reach otherwise inaccessible

    areas.

    It would be nice to see the sophistication of clinical devices start to catch up with the

    sophistication of our basic science, and this technology could really close that gap.

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    The implants are now being tested in animals and proof of principle has already been

    demonstrated. Also, MC10, a start up based in Boston, has been formed to commercialize the

    technology. In July last year, MC10 formed a licensing agreement with the University of Illinois

    at Urbana-Champaign relating to stretchable silicon technology and the University ofPennsylvania relating to medical applications of this technology.

    As well as the medical uses described above, MC10 says there are other potential

    applications, such as stretchable sensor tapes for industrial and healthcare applications, including

    robotics and ultrathin, lightweight wearable health monitors, and bio inspired 'electronic eye'

    cameras, providing the basis for ultra compact, high performance imaging systems such as

    extremely thin mobile phones and lightweight satellites. Also, since these devices can be made

    with micron thickness and are foldable and rollable, they can be introduced into body with

    minimal invasiveness, a major benefit.

    Silk allows you to have a little bit of a stiff backing to get them into where you want, and

    then it dissolves away, Think of it as sinking into the wrinkles of the brain, or conforming to the

    walls of the bladder, or wrapping around nerves. Of course, these are active devices that also

    offer potentially far greater resolution then has been possible previously. It will be possible to put

    a device inside someone and take a reading from it just by holding an inductor coil over the skin.

    Also, there are ways to implant a device that chemicals would bind to, so this could be used to

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    monitor the region for any molecules that might signal the return of a cancer, for example.

    One potential application is detecting harmful bacteria in food. A silk optic material

    would have a pattern of nanoscale peaks and troughs, with each trough containing a substance

    that reacted to the bacteria. If the bacteria were present, the troughs would fill, and like abutterfly wing when its structure is altered, change color, revealing the presence of

    bacteria. Medical monitoring is another possibility. A specific case would be monitoring glucose

    concentration using a silk based photonic monitoring system implanted under the skin that

    stays there for maybe a month, and would change color depending on what was happening.

    The optical properties change depending on the biological activity of what is inside the

    optical material, Components like enzymes or proteins could be mixed in with the liquid silk

    solution and used as biological markers for oxygen or pH levels. When the components are

    added to the silk as it is drying, the silk locks the component into its structure and, within thehardened element, the enzyme or protein retains its function. Silk has already been used a lot for

    tissue engineering applications it's an FDA approved material and there are several companies

    purifying silk fibers to make them physiologically acceptable. These are being woven into

    substitutes for ligaments.

    Silk is a material that interfaces extremely well with the body, causing no immune

    problems, which is almost unique. You can interface with planar electronic technology, and this

    gives you lots of control. It's also very green, basically requiring water based processing at room

    temperature, and it is of course already a commodity, because of the textile industry. It has a

    spectacular confluence of properties. Other biopolymers are very good at doing specific things

    but it's like everything comes together with silk.

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    The Bluetooth based devices could be implanted permanently beneath the skin. Made

    from flexible silicon and silicone, the devices would be inserted through a small incision and

    unfurled beneath the skin. Two small tubes might be attached to a blood supply, feeding a coin

    sized fuel cell which converts glucose and oxygen in the bloodstream into electricity needed to

    power the device.

    The surface of the implant, a touch screen control that faces the underside of the skin, is

    covered with a matrix of field producing pixels that active a matching matrix of pixels tattooedon the skin above the implant. Rather than use ink, tiny clusters of microscopic spheres would be

    injected into the skin; each sphere filled with a field sensitive material that changes from clear to

    black when a field in the matrix is turned on.

    Implanted medical devices could communicate wirelessly with the outside world, as well as with

    other devices implanted in the same body. Because it is always present and always on, the device

    could monitors for blood disorders continually, alerting the person of a health problem.

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    3. SILK TECHNOLOGY

    The silk used here is made by boiling the silk worm cocoons and purified it to get this

    master ingredient. The water based solution of this silk is called as FIBROIN. This liquid can be

    molded into a wide variety of optical devices such as lens, prism, mirrors e.g.

    Silk allows you to have a little bit of a stiff backing to get them into where you want, and

    then it dissolves away, Think of it as sinking into the wrinkles of the brain, or conforming to the

    walls of the bladder, or wrapping around nerves. Of course, these are active devices that also

    offer potentially far greater resolution then has been possible previously.

    Silk fibroin, derived from Bombyx mori cocoons, is a widely used and studied protein

    polymer for biomaterial applications. Silk fibroin has remarkable mechanical properties when

    formed into different materials, demonstrates biocompatibility, has controllable degradation rates

    from hours to years and can be chemically modified to alter surface properties or to immobilize

    growth factors. A variety of aqueous or organic solvent-processing methods can be used to

    generate silk biomaterials for a range of applications. In this protocol, we include methods to

    extract silk from B. mori cocoons to fabricate hydro gels, tubes, sponges, composites, fibers,

    microspheres and thin films. These materials can be used directly as biomaterials for implants, as

    scaffolding in tissue engineering and in vitro disease models, as well as for drug delivery.

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    Fibroin is a type of protein created by Bombyx mori (silkworms) in the production

    ofsilk. Silk emitted by the silkworm consists of two main proteins, sericin and fibroin, fibroin

    being the structural center of the silk, and sericin being the sticky material surrounding it.

    Primary structure of fibroin, (Gly-Ser-Gly-Ala-Gly-Ala)n

    The fibroin protein consists of layers of antiparallelbeta sheets. Its structure mainly

    consists of the recurrent amino acid sequence (Gly-Ser-Gly-Ala-Gly-Ala)n. The high glycine

    (and, to a lesser extent, alanine) content allows for tight packing of the sheets, which contributes

    to silk's rigid structure that can't be stretched (tensile strength). A combination of stiffness and

    toughness make it a material with applications in several areas,

    includingbiomedicine and textile manufacture.

    Fibroin is known to arrange itself in three structures, called silk I, II, and III. Silk I is thenatural form of fibroin, as emitted from the Bombyx mori silk glands. Silk II refers to the

    arrangement of fibroin molecules in spun silk, which has greater strength and is often used in

    various commercial applications. Silk III is a newly discovered structure of fibroin.[1] Silk III is

    formed principally in solutions of fibroin at an interface (i.e. air-water interface, water-oil

    interface, etc.).

    http://en.wikipedia.org/wiki/Bombyx_morihttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Sericinhttp://en.wikipedia.org/wiki/Beta_sheethttp://en.wikipedia.org/wiki/Beta_sheethttp://en.wikipedia.org/wiki/Amino_acidhttp://en.wikipedia.org/wiki/Glycinehttp://en.wikipedia.org/wiki/Serinehttp://en.wikipedia.org/wiki/Alaninehttp://en.wikipedia.org/wiki/Biomedicinehttp://en.wikipedia.org/wiki/Biomedicinehttp://en.wikipedia.org/wiki/Textilehttp://en.wikipedia.org/wiki/File:Silk_fibroin_primary_structure.svghttp://en.wikipedia.org/wiki/File:Silk_fibroin_primary_structure.svghttp://en.wikipedia.org/wiki/Silkhttp://en.wikipedia.org/wiki/Sericinhttp://en.wikipedia.org/wiki/Beta_sheethttp://en.wikipedia.org/wiki/Amino_acidhttp://en.wikipedia.org/wiki/Glycinehttp://en.wikipedia.org/wiki/Serinehttp://en.wikipedia.org/wiki/Alaninehttp://en.wikipedia.org/wiki/Biomedicinehttp://en.wikipedia.org/wiki/Textilehttp://en.wikipedia.org/wiki/Bombyx_mori
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    2.1 SILK SOLUTION PREPARATION

    Silk solution is nothing but fibroin. It is prepared by boiling these silk cocoons and

    isolating fibroin protein from the solution. This solution is dialyzed and aqueous pure silk

    solution is taken.

    Additional filtering and addition of bio-dopants, enzymes, proteins to the purified silk

    solution forms a bio active silk solution called OPTICAL GRADE silk solution.

    This optical grade silk solution is used to develop wide variety of optical devices such as

    lenses, prism, and mirrors e.g.

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    4. Flexible electronics

    Flexible substrates are often an interesting alternative for replacing the rigid printedcircuit boards (PBC) because of their light weight and flexibility. In many cases, flexiblesubstrates have a higher mechanical reliability than the counterpart rigid boards due to theirinherent ability to deform which can reduce the inplane stresses generated during the differentthermal processing steps. In order to achieve this flexibility, thinned dies in the order of 1030lm are embedded in the inner layers of the flexible boards.

    One of the most common integration approaches consist in connecting, with flip chiptechnology, the dies to the circuit printed wires. However, some known issues from thisapproach are the impossibility of testing the dies before embedding, the high precision

    requirements for the placement of the bare die and the need for very fine pitch flexible printedcircuit compatible with the pad pitch of the embedded chip. Another approach is to place the diein an interposer that allows, among other advantages, the possibility to test the chip beforeembedding and provides a fan out, eliminating in this way the need of high density PCBs andthe high precision placement. This novel packaging concept, named Ultra Thin Chip Package(UTCP), is based on the concept of embedding ultra thin chips, with thicknesses below 30 lm, inbetween two layers of polyimide, resulting in a chip package with a total thickness of only 5060lm. This package can be assembled on PCB or flex, or can be embedded in a stack of PCBlayers.

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    The basic principle of stretchable electronics is to interconnect rigid or flexibleinterposers, containing the electronic components, by means of elastic electrical conductors. Inorder to protect the circuit from environmental factors and to provide a mechanical stability, theinterposers and the interconnections are embedded into an elastic polymer. Even thoughstretchable electronic technology is not as mature as the flexible circuit technology, manydifferent concepts have been proposed in recent years, covering a wide range of applicationswith dimensions of only few hundreds of microns to some tens of centimeters. Each technologypresents some advantages and disadvantages among each other, and the choice of the technologydepends largely on its final application. One concept consists in depositing a thin metal film in apre-stretched substrate. It is reported that once the substrate is released, the metal will deformout-of-plane forming a controlled buckled structure. Even though this unique design offers acontrollable stretchability without losing electrical performance, it is limited to relatively smallcircuits and deformation of only a few percent.

    High density stretchable interposers have been developed in IMEC. This technologyconsists in embedding a thin silicon die (below 20 lm) and the metal interconnections in astretchable polymer. All operations, except dies transfer, are done in a wafer-level packagingprocess manner, allowing fast processing of a large number of dies, minimizing costs and time.Thanks to its ease of application, the metallization can be designed with complex geometriesallowing some degree of stretchability. Fig. 6 depicts an example of a thin embedded die and themetal interconnections before and after releasing from the wafer. As stretchable substrate, aphoto sensitive spin on silicone, WL5150, has been used because of its high elasticity and low

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    induced stresses from the relatively low Youngs modulus (

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    case of multiple metal conductors forming a single line, electrical bridges are placed between thetracks in the regions where the lowest deformation is observed (Fig. 8). These bridges help tokeep the continuity of the lines after failing in a specific region In other words, if a metal trackfails, only one section of the line is lost (between two bridges) in electrical connection instead ofthe failure of the whole track. This redundancy helps to increase the reliability of the system.

    Metal conductors are by nature only elastic for a few percent before break, therefore thedesign of the metal meanders is a dominant factor to give stretchability to a non-stretchablematerial. FEM has been widely used to characterize the shape of the conductors in order to allowhigh deformations without permanent damage. Based on these results, a horseshoe metal track

    shape is proposed. In this design, the stresses are distributed in a wider region instead ofconcentrated in the apex of the curve. The damage in the metal is significantly reduced byapplying narrow metallization schemes and low elastic modulus of the substrate. Fig. 9 shows anexample of a horseshoe design. The metal used for the interconnections is copper, with a

    Youngs modulus of 117 GPa. The substrate is a silicone, modeled as a NeoHokean materialwith C10 = 0.157 MPa. After deforming the system 30%, the maximum plastic strain in thecopper is only 4.83%. The deformation of the interconnection lines can be different when severalmeanders are close to each other, or depending on the position of the lines. An example of thisphenomenon is shown in Fig. 10. A total nominal deformation of 25% is applied in a uniaxialmanner. In the entire test sample we can observe three regions of interest: the clamping zone,where no in-plane deformation is applied; a transition zone, following the rigid clamp, where a

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    complex deformation is presented, and a stable and homogeneous region where all the meandersdeform in the same mode. From the reliability point of view, the transition zone is the criticalregion; because of the different deformation modes are observed and the maximum elongation ofthe meanders is observed. As no contraction is allowed in the Y direction, the substrate andcopper meanders in this region are deformed as a planar extension test and shows slightly higherdamage when compared to the uniaxial tensile test. Moreover, the outermost meanders arebended and stretched at the same time, while the center meanders are only stretched. This meansthat the total deformation of the outermost copper meanders is higher (lower reliability) than thedeformation of the central meanders. This effect is illustrated in Fig. In some applications, wherehigh density interconnections and low stretchability are required, the horseshoe design is notlonger a suitable design. Due to the shape of the horseshoe, it is not possible to stack parallellines; therefore the minimum pitch is governed by the amplitude of the meander. For thoseapplications a pattern with a zigzag structure is designed as shown in Fig. This design, as thehorseshoe, presents the characteristic that its electrical resistance is independent on theelongation before metal rupture. Stretchability beyond 40% has been demonstrated with thisdesign .

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    4.1 Reliability and failure analysis

    As it was discussed the reliability of the stretchable interconnections depends not only onthe constitutive behavior of the substrate and the metal interconnections but also on themechanical design and the applied deformation. FEM simulations results presented here weredone for a specific design and deformation and presented as the maximum plastic strain in thecopper. During fatigue cycles, much smaller but periodic, elongations are applied to the circuitsproducing a fatigue failure of the metals. In order to model the fatigue test and estimate thefatigue lifetime, the stretchable circuit was subjected to cyclic deformations at a specific

    percentage and a FEM model was used to calculate the accumulated plastic strain per cycle forthe same elongation. These kinds of tests were repeated for seven different elongations goingfrom 2.6% to 22%. In this way, we translate the applied strain into a damage criterion (plasticstrain). If a new design is created or the thickness of the substrate is modified, we can use theFEM to calculate the plastic strain and therefore estimate the fatigue lifetime. The result of thistranslation is strain per cycle is the value calculated by FEM, whereas the lifetime is obtainedexperimentally. An equation based on the CoffinManson law is used to fit the data points into acorrelation curve.

    depicted graphically in Fig. 13. In this plot, the accumulated plastic

    In order to observe the failure mechanism, a home built stage was mounted directly in the SEM

    in order to monitor in situ the deformation mechanism of the horseshoes shaped metal tracks.

    The samples were specially designed, with the copper exposed in the surface of the silicone. In

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    this way, it was possible to take high resolution images of the elastic interconnections at different

    phases of the deformation. Several observations are done from these images. Firstly, although the

    copper metal is deposited in-plane, during the deformation, a combined opening of the

    horseshoe and twisting of the metal is observed giving rise to an out-of-plane deformation of the

    meander. This mechanism is beneficial for the reliability because it implies a lower inducedplastic strain. Secondly, before the final break of the copper track, an interfacial delamination is

    observed.

    5. POWER SOURCES

    Currently, the use of implanted medical devices for long-term monitoring of medicalconditions presents a challenge in terms of a renewable power source. Such devices need a self-sufficient power source that does not interact with its surroundings, and batteries are impracticaldue to their need for replacement.

    Power consumption is said to be so low that no battery will be needed for mostapplications. The device can harvest energy from ambient sources, via miniaturized solar cells orthe movements of its wearer.

    The human body is an excellent source of thermal as well as mechanical energy. Thermal

    gradients are present on the surface of the skin and may be used for external skin-mounted

    sensors. Vibrational energy scavenging is also a viable source of renewable energy and devices

    powered by the human heartbeat have been created. Electricity to power implanted medical

    devices can be harvested from the pulse of a blood vessel, a gentle breeze, or the motion from

    walking.

    Two small tubes might be attached to a blood supply, feeding a coin sized fuel cell which

    converts glucose and oxygen in the bloodstream into electricity needed to power the device.

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    6. ADVANTAGES AND DISADVANTAGES

    ADVANTAGES

    1. Low power consumption

    2. Flexible

    3. Almost dissolves in to body

    4. Dont cause irritation

    5. Water soluble and bio-compatible silk substrate

    6. no immune problems

    DISADVANTAGES

    1. Cost is high.

    2. Complex to design.

    3. May damage skin or tissue at which it is implanted.

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    7. APPLICATIONS

    1. Monitor chronicle diseases.

    2. Photonic tattoo showing blood pressure and sugar levels.

    3. To monitor progress after surgery.

    4. Electroencephalogram (EEG) measurement.

    5. Cardiac implantable electronic devices.

    6. detecting harmful bacteria in food

    7. Silk based LEDs.

    8. stretchable sensor tapes

    9. electronic eye cameras

    10.Lightweight satellites.

    11.extremely thin mobile phones

    12.sportswear

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    8. CONCLUSION

    It is believed that in the future many electronic assemblies on rigid substrates will bereplaced by mechanically flexible or even stretchable alternatives. The success of flexible andstretchable electronics is based in the broad number of applications where the weight, size, costand shape among others are an asset. This paper summarizes the ongoing activities for theintegration of IC at a wafer level and board level for flexible, stretchable and potentially smallerdevices.

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    9. REFERENCES

    http://www.technologyreview.in/biomedicine/25086/

    http://www.technologyreview.in/computing/23847/

    http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2816979/

    http://engineering.illinois.edu/news/2009/11/16/silk-and-silicon-combine-a-new-generation-

    implantable-biomedical-devices-are-resorba

    http://www.newelectronics.co.uk/electronics-technology/silicon-gets-silky/22073/

    http://www.technologyreview.in/biomedicine/25086/http://www.technologyreview.in/computing/23847/http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2816979/http://engineering.illinois.edu/news/2009/11/16/silk-and-silicon-combine-a-new-generation-implantable-biomedical-devices-are-resorbahttp://engineering.illinois.edu/news/2009/11/16/silk-and-silicon-combine-a-new-generation-implantable-biomedical-devices-are-resorbahttp://www.newelectronics.co.uk/electronics-technology/silicon-gets-silky/22073/http://www.technologyreview.in/biomedicine/25086/http://www.technologyreview.in/computing/23847/http://www.ncbi.nlm.nih.gov/pmc/articles/PMC2816979/http://engineering.illinois.edu/news/2009/11/16/silk-and-silicon-combine-a-new-generation-implantable-biomedical-devices-are-resorbahttp://engineering.illinois.edu/news/2009/11/16/silk-and-silicon-combine-a-new-generation-implantable-biomedical-devices-are-resorbahttp://www.newelectronics.co.uk/electronics-technology/silicon-gets-silky/22073/
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