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1 Smart Automation 21.06.2016
Improve your manufacturing efficiency and
quality with smart automation solutions
21.06.2016 - Jochen Kinauer, Director Sales
2 Smart Automation 21.06.2016
camLine.com
Private company, founded 1989
HQ Petershausen / Munich
More than 130 employees worldwide:
Germany: Dresden, Dortmund
France: Paris
Romania: Iasi
Singapore
Indonesia: Surabaya
Taiwan: Taipei
USA: San Jose (CA), Fishkill (NY)
3 Smart Automation 21.06.2016
camLine’s solutions
Provide smart software solutions
to increase productivity and quality
for High-tech manufacturers
4 Smart Automation 21.06.2016
Requirements for Smart Automation
Right Material- MES
- Transport System
- Scheduling
- Identification
Right Place- MES
- Maintenance Mgmt
- Material Mgmt
- Identification
Right Process- MES
- Operator Workstation
- SPC
- APC
Right Time- MES
- Maintenance Mgmt
- Scheduling
5 Smart Automation 21.06.2016
Controlling the bull-whip-effect
Reduce impact across entire
production line
Use automation to exchange
information between processes
Satisfy customer with product
state and quality information
Remote Access for customers
for flexible control of products
6 Smart Automation 21.06.2016
Smart Automation with LineWorks MES
Shopfloor - Equipment – Production Lines
ERP System
MES(Manufacturing Execution System)
7 Smart Automation 21.06.2016
Modular LineWorks Product Philosophy
Shopfloor - Equipment – Production Lines
ERP System
Quality
LineWorksSPACE
ProcessSecurity
LineWorksRM
Efficiency
LineWorksPULSE
EquipmentAutomation
LineWorksECoFrame
MonitoringReporting
LineWorksiGate
Logistics
LineWorksWIP
8 Smart Automation 21.06.2016
Equipment
ERP System
Shopfloor / Linie
Lin
eW
ork
s
Example: Modular LineWorks Suite
LogisticsTraceability
LineWorks WIP
QualitySPC
LineWorks SPACE
EfficiencyOEE
LineWorks PULSE
Operation, Reporting and Monitoring LineWorks iGate
Process
Security
LineWorks RM
Options:- Maintenance
- OPM
- eCAP
…
Automation - Equipment Control & Data Collection Equipment Connector
Adapted to customer needs by selecting relevant modules ....
... extendable according to further customer needs!
9 Smart Automation 21.06.2016
LineWorks – The Turn-Key MES Solution
Production Logistics
Tool Efficiency Monitoring
Quality Control
How many saleable products ...
have been produced?
What yield was achieved and
what are the defect reasons?
What is the status of my
production orders, where are they?
Which material was used/consumed
within my production order?
10 Smart Automation 21.06.2016
LineWorks – The Turn-Key MES Solution
Production Logistics
Tool Efficiency Monitoring
Quality Control
What is the up/down time
of my equipment?
What are the reasons
for equipment downtime?
What was the productivity
of the last night shift?
11 Smart Automation 21.06.2016
LineWorks – The Turn-Key MES Solution
Production Logistics
Tool Efficiency Monitoring
Quality Control
What quality do we produce?
How does my process perform –what cp/cpk values do we achieve?
What is the quality of equipment A
compared to B?
12 Smart Automation 21.06.2016
Pre-configured – Flexible and scalable for the future
LineWorks – The Turn-Key MES Solution
Production Logistics
Tool Efficiency Monitoring
Quality Control
13 Smart Automation 21.06.2016
LineWorks Production Control
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
Get central access to all your production data
14 Smart Automation 21.06.2016
LineWorks - Fab Data Collection
Central Database
Gather information
from operator and equipment
and store it
in a central database
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
15 Smart Automation 21.06.2016
LineWorks - Production Logistics
Product Definition
• Process Plans for Process Flows
• Materials – assignable
to each process step
Material Management
WIP Logistic Module
• Tracking & Tracing
• Online Reporting
Stock
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
16 Smart Automation 21.06.2016
LineWorks - Centralized Quality Control
Real-Time SPC
ad-hoc e-Notifications
Warnings & Corrective Actions
automated Reporting
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
SPC = Statistical Process Control
17 Smart Automation 21.06.2016
LineWorks – Tool Efficiency Monitoring
Real-Time Tool Monitoring
based on tool events
Efficiency Measurement
and OEE Calculation
according to the SEMI-Standard
Pre-defined Tool Models
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
18 Smart Automation 21.06.2016
LineWorks - Production Logistics
Product Definition
Process Flows
Job Processing (Job = Production Lot)
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
Execution of Production Orders
19 Smart Automation 21.06.2016
Web based reportingLineWorks Fab Monitor
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
LineWorks - Fab Monitor
20 Smart Automation 21.06.2016
Process n
…
…
…
Process 4
Process 3
Integrated Tool Connection
Process 2
Process 1
LineWorks – Tool Connection
21 Smart Automation 21.06.2016
Tool Connection - LineWorks EQ Connector
Lin
eW
ork
sM
ES
Equipment Connector
Automated Data Transfer
between all production tools
and all LineWorks PV Modules
operator interface on demand
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
22 Smart Automation 21.06.2016
Tool Connection – Layer Architecture
APIs to LineWorks MES Modules
• Quality Control - SPACE
• Factory Logistics - WIP
• Tool Efficiency - PULSE
OPC
IIOP
CORBA
SECS
File
Parser
...
Equipment Communication
Business Rules
Customer specific Automation
Lin
eW
ork
sM
ES
Process n
…
…
…
Process 4
Process 3
Process 2
Process 1
23 Smart Automation 21.06.2016
Control the complete production process
Continous quality improvment w/ process data analysis
Out-of-the-Box analysis and reporting functionalities
Seamless integration of equipments into your IT environment
Benefit of Automation: Good Factory Performance
24 Smart Automation 21.06.2016
camLine GmbH
Jochen Kinauer
Director Channel Sales
Industriering 4a · 85238 Petershausen
T: +49 8137935-230
F: +49 8137935-235
www.camline.com
Thank you