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We were 3 Months late on orders when I took over, and 1 day late when I left.
We only had two scissor lift tables
We were working directly on the floor
We made 2’X3’X4’ boxes to level what we were working on, and productivity went up
We removed from the work centers, the stagnant raw materials to create more working floor space, and productivity went up
We included a plastic sheet to have a flat-&-smooth surface for the printed film to look right
We started using this acrylic coating to recover the glossy surface in areas we have worked on
We started using this primer in glossy surfaces to get the smooth finish on the paint coating
We implemented the 5S discipline to make sure we only have the right materials for the job-at-hand
We reduced to zero the solid-surface scrapped products when we started using the right joint adhesive.
We reduced to zero other scrapped products when we started using the right tools