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8/3/2019 Improving Procurement Performance
http://slidepdf.com/reader/full/improving-procurement-performance 1/27
21. BRIDGING THE PROCUREMENT-PERFORMANCE GAP
Improving the Bottom Line
Manufacturing companies spend, on an average, 60 percent of total sales income on
procurement of materials, supplies of components, and outside services. Savings made in
procurement expenditure flow directly to profit. Profits are the lifeblood of the business
operations and necessary for survival. Thus there is a need for appraisal of procurement
performance with the purpose of improving the efficiency, effectiveness and profitability of the
company.
A large number of buyers, spending the whole day in solving yesterday's or today's problems,
do not find time to understand and take proactive actions to solve future problems which are
equally important for the survival of their company. Success in business today is based on the
assumption that no matter how we are today, we can and must be better tomorrow. That is
because the competition is constantly expecting more and more. We must forget our glorious
past and should address the future.
Many procurement strategies have often been criticized as short- sighted and focused on the
near term. One manifestation of this syndrome is the excessive attention to 'fire-fighting'.
Planning for performance improvement in procurement function, regardless of complexity or
size of the company is a courageous step which sometimes involves not only a major attitude
change but also active participatory involvement of the top management and commitment
procurement and cross-functional staff.
'To be a world-class manufacturer, a company needs to challenge everything it has done in the
past. It has to change dramatically from the way it selects and develops suppliers to the way it
meets the next customer requirements and manages supply chains. This demands a change in
mind-set, which searches for opportunities defining what a procurement function can contribute
to the company's competitive advantage, survival, and growth. It needs actions to improve
performance focused on the vision of the company and everyone in the procurement department
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working on a clear, complete, and measurable set of goals. Unfocused activities may not result
in positive performance.
The traditional drive on the single-point formula of cost reduction through supplier pricereduction alone can make companies vulnerable when they fail to add value to the supply chain.
Cost reduction and simultaneous value addition is the route to competitive advantage.
The efficiency of the procurement function at procuring products and services may include
elements such as:
• Speed of working.
• Efficiency of the work flow.
• Management of procurement administration.
• Ability to use procurement resources efficiently.
• Use of information technology to improve efficiency.
• In-bound supply chain.
• Continuous improvement of processes.
• Adaptability to respond to changing requirements.
It is generally accepted that companies exist to create added value for customers by
transforming inputs through a number of activities to produce outputs. The transformation
process costs money and other resources. It is important for the procurement manager to ensure
that the procurement activities for which he is responsible are:
1. Effective: Meeting next customer needs, on time, every time.
2. Efficient: Keeping costs and inputs to minimum, efficient in using the suppliers
and company's resources.
3. Responsive: Adapting to changes in supply market and internal customer
requirements.
4. Elimination: Eliminating non-value-adding activities.
5. Focused on suppliers' competence and releasing their potential.
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Chart 1 :Some Examples of Procurement Weakness
1. Inclination not to see end-to-end process.
2. Inclination to complacency.
3. Inclination to think only of procurement function while acting.
4. Inclination not to use data, information, and facts.
5. Inclination not to foster supplier abilities or potential.
6. Inclination not to do root cause analysis
7. Inclination to neglect quality.
8. Inclination to solve problems with fire-fighting approach and end with
patch-up solutions.
9. Inclination to playing a safe game, not to take challenges
10. Inclination to work on short-term problems.
Features of Purchasing Performance
Procurement performance improvement has to be targeted at meeting customer requirements by
doing the right things right the first time. It begins with strategic procurement decisions that
must be made and fully supported by the top management. It is a top- down affair and it needsto encourage a balanced approach based on the following features.
1. Focus on retrospective performance assessment and concentration on future
performance planning and improvement.
2. Identification and recognition of skills and competences associated with higher level
of performance.
3. Identification and recognition of outputs, which are defined in qualitative terms and
not just quantitative ones.4. Recognition of the need to get thoroughly trained in the skills required for
agreeing on goals and objectives of the procurement function and providing
feedback on them to review performance.
5. Obtaining better results from building cross-functional teams internally and teaming
up with suppliers for understanding and managing joint performance within an agreed
framework of planned goals, standards, and attitude and competence requirements.
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6. Establishing a culture in which both buyer and supplier take responsibility for
improvement in their processes and contribute to shared vision and each other's
growth.
7. Listening to suppliers' suggestions very closely and evaluating them carefully, in
whatever way they can contribute towards performance improvement.
8. Linked to corporate strategy.
9. Providing methods to measure and report on performance.
10. Providing feedback and allowing corrective action to meet goals.
11. Linking rewards to results.
Chart 2. Ten Tendencies which Make for Poor Procurement
performance
1. Tendency to depend only on buyer's own judgement.
2. Tendency to think of only procurement department.
3. Tendency not to utilize data and information.
4. Tendency not to accept and use suggestion from others.
5. Tendency not to look out of box.
6. Tendency not to take difficult challenge.
7. Tendency to neglect quality.
8. Tendency to evaluate bids on price.
9. Tendency to sweep problems under the rug.
10. Tendency to act without a strategy.
Elements of Procurement Performance Improvement
Today processes outlive products. In many industries the life cycle of a product may be
measured in months, while business processes for design, production, sales, and service
functions will exist as long as the company continues in operation. This underlines the
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significance of process thinking and process optimization. A company may mess up a product or
two, but if it messes up a process for too long it may not stay in business (Watson 1994).
For performance improvement through process thinking, a buyer must understand a group of
either related or unrelated activities that together create value for an internal customer. For
example, fulfilment of release of procurement purchase order and the receipt of goods is a
process. It involves not only the requistioner but also various levels of approvals and routing,
depending on the product requirement and value involved. Unless the work flow is understood
and the need for each activity is questioned it cannot be ideally improved. .
Chart 10.3. Reasons for Poor Procurement Performance
1. Misplaced priorities.
2. A lack of focus.
3. Top management not taking interest in improvement activities.
4. Lack of resources to perform job.
5. Underestimating external pressures like opportunities, and threats in the supply
environment.
6. Internal weaknesses such as unskilled people, inefficient bureaucratic processes,
outdated technologies, culture or management style of the company.
7. Lack of awareness of what is happening outside and inside the industry.
8. Preoccupation with day-to-day problems.
9. Improper leadership and communication.
10. Arm's-length relations between procurement staff and next customer.
For example, releasing a purchase order comprises the following series of tasks: sending an
enquiry, receiving a reply, selection of suppliers, comparing of quotations, negotiation with
suppliers, placing an order, booking materials with carriers, receiving, etc. None of these
activities is of the slightest interest or value to the requisition raiser. He is not interested how
many suppliers the buyer has, how he selects them, how he awards or deletes them from the
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approved list. He is just interested in how material procured meets his specified needs on time at
the right location.
Whether it is a production or procurement process, improvement would be easy if the buyer
continuously improves every activity, every task and sub-task which affects the vision. For this,
he must get his procurement system under control, and work to eliminate wasteful activities.
The basic elements of procurement improvement process fall into eight areas of activity
described below. These can be used as the foundation stone for building performance
improvement activity.
CUSTOMER-CENTRED APPROACH
The vital area in performance improvement is creating a passion for customer-centred
approach. Without this, little else matters. The customer is where it all starts. The focus
should be on value. That means knowing what the next customer needs and wants,
and successfully translating that knowledge into the operating requirements of day to-
day actions.
Chart 10.4. Possible Reasons for Need to Improve Procurement Performance
1. Disastrous existing performance.
2. Signals of impending decrease in productivity, efficiency, and effectiveness.
3. A desire to leap further ahead of competitor to become world class and set an example.
.
Centre means 'a hub of activities'. Customer-centred approach is about bringing the next
customer to the hub of the buyer's day- to-day actions. When this happens, the customer's needs
are understood, evaluated, assessed. It becomes easy for the buyer to know precisely what has to
be done to satisfy him. He aligns his every task, every decision by asking just one vital question:
how will my actions add value to the next customer?
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Listening to the voice of the internal customer must become a feature of everyday working. The
customer-centred approach involves identifying customer's needs, meeting their expectations,
and matching or exceeding the performance of the competitor.
Recognizing the supplier-customer chain is pivotal to procurement performance improvement
and forms the basis for leveraging competitive advantage. Hence awareness of who are the
internal customers and what are their needs is vital. Unless buyers satisfy the next customers,
the customer-supplier chain within the company will not be able to satisfy external customers.
In business, external customers are the final judge of how well the company performs and what
they say counts.
Customer-centred performance needs an enquiry of fundamental questions about the purpose of
the buyer's function and how it can add the buyer's value to the supply chain. Such an approach
leverages innovation in many ways: it will provide the fuel for identifying new opportunities,
motivate staff and provide direction and focus for speedy proactive improvement efforts. This
needs frequent listening to the next customer, and focused, two-way, collaborative problem
solving, ideally face to face.
Customer-centred approach may sometimes need the procurement department's culture to be
characterized by speed, pro-action, and risk taking. The department needs to grasp new ideas,
knowledge, imagination, continuous regeneration, flexibility, and innovation and discard old
assumptions.
These attributes are necessary but not sufficient. Directionless efforts can simply exhaust the
procurement department's resources. The buyer therefore must be ever watchful to capitalize
immediately on the fleeting opportunities the supply market continuously provides.
Chart 5. Action Checklist on Performance Improvement
1. How is our existing performance?
2. Can we make it OK?
3. Are we making it OK? 4. Have we made it OK?
5. Could we make it better?
6. How should be our future performance?
7. What future requirements will have to be handled?
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8. What would be the cost-benefit of improvement projects? 9. What procurement or
other issues preoccupy us most?
10. Are they essential to keep us busy and neglect other issues?
11. On what criteria and benchmarks do the competitors measure supplier
Performance and their own performance?
12. What is our next customer's vision about our role?
13. How would procurement strategies be in the next ten or fifteen years from now in our
industry?
14. Does future management reflect in our current strategies?
15. Are we fully alert to competitor strategies to substitute traditional raw materials being
used in the industry?
16. What types of threats may cause our company to be out of competition?
17. Are we keen on the urgency to reinvent the current procurement strategies?
18. Are we clear about where the next 5-10 per cent compulsory saving will come from?
19. What percentage of our improvement efforts on lead-time reduction,
Quality improvement, on-time deliveries, and price reductions focus on creating valueimprovement opportunity to our next customer?
20. Do our benchmark parameters tally with the competitor's method of benchmarking?
21. Are our actions directed towards preventive measures or crisis management?
Chart 6. Essentials of Improvement Plan
1. Finding and using out-of-industry examples for benchmarking.
2. Creating a 'bounded vision' with suppliers but always keeping the company's vision
intact.
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3. Being aware of the hidden agendas and political implications for other functional
areas.
4. Spending a of time solving issues in other activities which surround one's activities
because the1r output is critical to one s Important " objective.
5. Keeping vigilance on symptoms of problems appearing on any activities that appear to
be related to procurement inaction but the causes are actually generated further back on
related activities.
6. Simplifying processes and correspondingly the competences of suppliers to be
broadened and enriched.
7. Redesigning of processes to be targeted at customer satisfaction.
8. Appropriate use of information technology.9. Providing and obtaining of information wherever required.
10. A fundamental thinking of procurement processes with the aim of drastically
improving value addition.
11. Cost and lead-time reduction.
12. Redesigning of activities aiming at breaking functional barriers into cross-functional
teams.
13. Continually being ready for obsolescence.
14. Practising out-of-box thinking.
15. Refusing to be shackled by familiar supply markets.
16. Treating previous failures in improvement plans as learning opportunities for future
success.
17. Making the buyers aware of the implications of delay in decision- making in terms of
cost.
Peter Drucker says that the difference between efficiency effectiveness is: Efficiency is 'doing
things right'; Effectiveness is 'doing the right things'. Many of those who strive to become
efficient do not realize that they spend much of their time doing wrong things. So organizations
are full of people who spend a large proportion of their working lives producing outputs that are
accurate, on time, well presented, and so on; but unfortunately are neither necessary nor used by
the people for whom they were produced
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Improving performance in a competitive environment needs severe reforms in the way buyers
act to meet future demands and respond to them quickly. This can only be achieved by
developing listening and communication skills extensively, so that they can perfectly deliver
what their next customer actually needs.
CON11NUOUS IMPROVEMENT
In the past, the game of survival and making profits was simple for companies. There were a
few rules to remain in the competition, but as we head into the twenty-first century the rules and
umpires will be more and winning will be possible only if a company makes the right moves at
the right time.
Opportunities for continuous improvement are points of concern or dissatisfaction which have
been expressed by someone, whether end-customers, suppliers, or internal customers. These
concerns may be caused by a need for improved quality, lower cost, adversarial relationship, or
the availability of new technology.
A measure of continuous improvement is the rate at which the procurement function is
continuously renewing its know-how and regenerating its capabilities in anticipation of uncertainties. Adopting new ways and discarding old baggage must become a top priority.
Understanding the concerns is not enough. Searching for ways to improve should be a non-stop
process. When implementing best solutions in one area is over, the next advance should be
incorporated in the improvement process with a new benchmark and formal performance
standard. Once this cycle begins, improvement breeds improvement.
Continuous improvement refers to the buyer's unceasing efforts to upgrade supplies, suppliers,
procurement process and other related areas in order to meet the next customer's needs, while
concurrently reducing inefficiency, costs and wastage. To achieve significant improvements in
procurement, the buyer must work holistically. There are no quick fixes.
The buyer must also get the low hanging fruit rather than big fruit. His next customer would be
so much happier if he solves his immediate problems. The buyer must also solve problems his
customer points out and not the ones that he himself feels are important.
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Continuous improvement helps prevent recurrence and occurrence of mistakes. Preventing
occurrence means doing it right: the first time for all actions. The buyer must understand how to
analyse defects, find root causes, and eliminate problems for good by improving the process.
Preventive recurrence means not putting out the same fires over and over again, but tracing and
correcting the root causes of each error or defect in the process.
Improving procurement performance needs a systematic approach rather than a situational
solution specific to a particular problem. The latter does not add long-term value to the value
chain. A similar problem may crop up at any moment, making the buyers spend extra resources.
Continuous improvement is facilitated by focusing on end-to- end process rather than the
outputs coming out of the small process link. The approach needs a redefinition of success,
unlearning the past, offloading outdated old baggage. Some improvement actions can force the
buyer to discard old practices of keeping suppliers at the arm's length, squeezing them to the last
drop, or doing price reductions based on comparisons of quotations, working on areas
conforming to the buyer's ways, working always jn fire-fighting mood, and neglecting
preventive style of working.
Continuous improvement is distinguished from other attempts to improve efficiency and
effectiveness by its emphasis on daily, incremental forms of improvement. The purpose of all
these efforts is to enhance supply chain value, a concept that refers not only to price reductions
but also to quality, delivery, and flexibility in supply.
Every internal meeting agenda, memo, report, supplier visit, evaluation and improvement effort
should have a bifocal dimension, explicitly considering the impact of today's and future issues.
The buyer should not put in efforts to scratch the surface activities to obtain improvements. He
needs to go deeper, and spend resources, if required, to drastically improve performance and
move in the direction of the vision. The most important requirement is to become nimble to
adjust rapidly to environmental changes and gain from opportunities as they arise.
Continuous improvement should be seen as a dynamic process. The buyer has to fight to
achieve and sustain best performance. It requires long-term planning and constancy of purpose.
It is the result of teamwork within the whole company.
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MANAGEMENT BY FACT
Management by fact is the cornerstone of effective procurement performance planning,
decision-making, and improvement. Decisions, if based on intuition or gut feel, and not hard
data, will have enormous consequences, not only on the performance of procurement function
but also on the next customer's performance. It is a recipe for disaster.
Buyers must be able to aggregate, correlate, and creatively synthesize from the mass of data to
identify concrete opportunities. It requires a disciplined and refined approach to information
analysis and a high-order acquaintance with analytic tools.
Once the buyer starts dealing with problems, people within the company and supplier's company
will try to hide the problems and divert attention. By managing such problems with information,
data, and facts, it becomes possible to bring them into the open and tackle them.
Collection and arrangement of data often leads to the discovery of hitherto unseen facts or
clarification of otherwise vague subjects, which in turn results in matters being handled better.
Management by fact will allow openness expose problems and create an awareness to deal with
them. The procurement performance will be improved considerably if problems are isolated and
measures adopted to prevent them rather than cure them later. Obviously, this starts from having
a clear vision for improvement and actions centred on internal customer needs. It should never
be forgotten that internal customer satisfaction is the topmost priority item that contributes to
competitive advantage.
Several good books explain in detail how to use various statistical and other methods to
improve performance by fact analysis. A few methods require measurement of data. Some of
the tools used are: Brainstorming, Histogram, Process flow diagram, Fishbone, or cause-and-
effect diagram, Parrot diagram, etc.
TRAINING AND DEVELOPMENT
Training is necessary to improve performance. It provides a disciplined organized approach to
dealing with performance issues and problem solving. Training requires collection and
evaluation of qualitative, and quantitative information. Buyers must under stand what to
measure, how to interpret the data, use them to /improve performance, how to search for
improvement goals and where to start. Experience shows that training and development of
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procurement staff not only helps to become more flexible, proactive, and customer focused but
also acts as a prime motivational tool.
Today the emphasis on procurement staff training has changed from just skill-based training to
bring attitudinal and cultural value change. Every staff member of the procurement function,
whatever his status, should be trained to remain constantly aware of the company's mission to its
customers and strive to beat their previous best performances.
Training can influence the attitude towards the internal customer. It can leverage performance
that hinges on creativity and innovation applied to the procurement process. Continuously
getting training in correcting weaknesses is the best for improvement. It improves the ability to
learn faster and climb the learning curve speedily.
The first step in developing a training programme is to chart core procurement activities, then
build in measures that will at first enable the achievement of consistent results and improve
performance gradually, reducing failures and mistakes. This allows acquiring knowledge that
will enable the buyer to do the right things and develop skills necessary to enable him to do the
right things right the first time.
QUICK RESPONSE
Quick response is usually driven by pressing internal customer requirement and desire to
improve performance. Improving response needs buyers to eliminate communication barriers
and non-value-adding activities: and continuously improve delivery and quality of incoming
supply. Quick response means several things. It means being committed to and being able to
meet internal customer needs faster than the competitor buyers.
Today time is very important in improving performance, along with price, delivery , and
flexibility, and the consequent competitive advantage. Products and services procured fast
determine how the internal customer can meet external customer needs faster.
Quick response leads to focus on the creation of value through every action, built on a process
orientation that recognizes the impact ~f bottlenecks on system effectiveness and tolerates no
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wastage. Such an approach may be seen as curious for a buyer to adopt, since buyers generally
prefer to work in a stable and predictable environment. Nevertheless, their ability to adapt to the
volatile conditions in today's turbulent markets requires that buyers and their procurement
processes are extremely flexible.
Quick response proceeds through a constant stream of alterations or adaptations in the
procurement process, decision-making practices and procurement methods. Some will have
widespread repercussions and may require resources. The vast majority, however, are tiny, cost-
less modifications. It is their cumulative effect which is the true source of competitive
advantage.
To achieve perfection in quick response buyers should practise understanding of:
• What their internal customers want.
• Communicate with internal customers to discuss problems.
• Listen to internal customer complaints and comment sympathetically.
• Resolve internal customer problems.
CREATING A CLEAR PICTURE
Creating a clear picture of the current activity for improvement and future value-added activity
is vital for performance improvement. A critical element here is to understand the definition and
identification of value addition from the buyer's point of view. It consists of two parts: The first,
how much he can reduce quality costs. This is a rigid requirement, but it highlights the few
activities the buyers should concentrate on to develop anew platform for improvement. Second,
how much the improvement can meet end customer satisfaction. This criterion is based on
benchmark data.
If the current activities are studied effectively, it will become a valuable case for performance
improvement action by highlighting the quality costs and non-value-added steps. Among the
many problems, it is important to select those that need to be addressed first. Not ~l the factors
can be treated at one time, because of limited resources, but one can look for those factors that
can have the greatest impact and opportunity to tackle those.
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In other words, it is important to take care of the vital few rather than the trivial many.
Buyers should list the activities and evaluate their relative importance. There are
numerous techniques to test the importance of an activity. The. simplest way is to get
the procurement staff and the internal customer to rate the important activities from one to five
(1 = least important, 5 = most important) and ask the internal customer to rate the performance
on each of them. Based on this information the buyer can concentrate his efforts and resources.
Following are a few additional guidelines to determine priority items:
• Identify areas for maximum improvements.
• Identify difference between the present and the vision.
• Identify challenging opportunities.
• Identify problematic issues.
• Identify procurement issues that are vital for deciding corporate strategy .
• Identify cost-sensitive operations.
• Identify areas which are unique, special, and different for procurement
performance.
• Identify issues of strategic and competitive importance to the company.
• Identify issues having a significant impact on quality, cost, delivery, or lead-time.
• Identify those activities, which represent (or support) procurement activity as
success factor.
LONG-RANGE VIEW OF GOAL
To become the best in a class, procurement activities must be guided by a set of measurable
goals that emerge from procurement strategy that will serve t~ align the work of buyers with the
company's vision. Measurable goals allow evaluating performance and deciding how and where
they are going from the predetermined path. Without measurable goals, buyers may still work
hard, but go in different directions and miss the target.
Focusing on goals helps the buyers monitor actual performance, make adjustment in priorities,
and reallocate resources, without losing focus. A long-range view of goals helps to integrate and
strengthen efforts towards achieving broad objectives relevant to the entire company with the
increased outsourcing trends.
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The role of the buyer is changing from merely bringing goods and services as per the
requirements decided by someone to a leadership role, playing a proactive role in buying quality
goods and services at competitive prices. A long-range view gives meaning to his work and can
guide actions in a rapidly changing competitive environment to confront current issues and, at
the same time, develop competitive strategies for the future.
A source of valuable inforl1lation on how well a procurement function is performing is internal
customers and suppliers. They provide the best opportunity for performance improvement and
to become more effective. The long-range view goes a long way in preventing internal customer
dissatisfaction.
TEAM WORK
Procurement performance improvement needs teamwork. The buyer's actions should be aligned
with the actions of individuals working in own company and supplier's company. Such a
synergy of team work will produce more effective results than the isolated efforts of
procurement staff only.
Jeffrey Funk defines team work as extensive cooperation between employees in a business
process (Funk 1992). A business process is performed by a number of different employees on a
specific product or technology. Since these processes involve multiple people and multiple
business functions {e.g. engineering, manufacturing, and marketing) team work is an important
part of these processes.
Team work is not cooperation; it is just not working together. It is creatively producing better
solutions than those produced independently. This requires deep empathetic listening and
courage in expressing perspectives and opinions in ways that show respect for the views of
others. Out of that genuine interaction come insight, trust, interdependence and learning actions
that are truly synergistic with the company's vision.
Once buyers start working in a team they will develop competence to see their work in the
overall context and develop an ability to seek and offer collaboration unflinchingly. With the
increased product complexity, product diversity, component complexity, technology changes,
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and drastic fall in product life cycle, team-based solution to various problems has become
essential to improve performance.
Breakthroughs can be obtained by adopting new mind-sets about possibilities overcoming
established paradigms. Xerox Corporation, winner of the Malcolm Baldrige National Quality
Award in 1989, conceives of its business as 'Team Xerox', explicitly including its suppliers in its
definition of that team. Xerox knew it could never expect to achieve the significant cost saving
it had estimated when implementing its just-in-time inventory systems. Accordingly, Xerox
reduced the number of its suppliers from 5000 to 480, seeking to become one of the top five
customers for each supplier. Further, Xerox requires that every supplier be 'process qualified'.
The vendor certification process involves extensive training for each supplier in quality
management, and it permits Xerox to quantify and analyse each supplier's performance (Snyder
et al. 1993).
Procurement Performance Measurement
In order to compare or determine the results of a process, some kind of measurement is carried
out. Fundamentally, measurement is an act or result of either qualitative or quantitative
comparison between the goal or a predefined standard and actual results. If the result is to be
meaningful, the act of measurement must satisfy the following requirements.
1. The standard or goal must be accurately known.
2. The procedure or method adopted for comparison must be provable.
3. Measurement should be proactive and able to manage the future,
part of a procurement strategy and goal setting role.
Measurement is a fluid, ever-changing process that is constantly re-evaluated and recalibrated as
the activities and realities of organizational life evolve. It is a language of progress, which
provides a sense of where we are and, more important, where we are going. It can guide steady
advancement towards established goals and identify shortfalls or stagnation. To achieve these
ends, it is important to measure the right things for the right reasons.
Many companies can honestly claim that they have tracked cost reductions, supplier quality
improvements, deliveries, and other measures for years. Tracking these measures is one thing
but giving them equal status in determining overall corporate strategy is another-. Measurement
becomes a waste of time with little or no competitive value when a company measures items
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that have no influence on its competitive advantage. Measuring the right thing is a good
beginning, but it must be done systematically. Remaining competitive requires adjusting
strategies rapidly.
Goals and objectives are quantitative. They define what is to be achieved, as well as the amount
of achievement. Goals define long- term quantifiable targets; objectives establish short-term
quantifiable achievements. Both are performance indicators or critical success factors and are
measurable.
Procurement performance can be measured in various ways: reduced prices, increased response
time, quality improvements, inward acceptance figures, delivery reliability, etc. The choice is
wide, depending upon what is important to the company.
Generally, performance measures are cross-functional. They must provide focus on critical
processes, enable proactive problem identification and correction and promote continuous
improvement and provide feedback on how well the procurement strategies and objectives are
being met. Buyers in future will have to redesign procurement performance measurement
system to reinforce cross- functional collaboration and continuously improve their customer
responsiveness.
When management fails to sort out strategic priorities, different goals can pull people in
different directions. If production is concerned about large lot sizes and procurement is
concerned about small lots and multiple deliveries, progress toward both goals may be slow and
conflicts will occur.
Sometimes, the aim is cost or quality. At other times, customer satisfaction is the focus. It would
be much easier if one could simply focus on one need, but competitiveness is a moving target.
One rival beaten, another crops up, and then we need a new goal. low many goals are too many?
No one is sure. It depends on level and complexity. Most experts say that five specific goals are
the maximum. Since too many goals can distract, they should be consolidated and prioritised
(Denton 1995).
The radical decision of changing measurement parameters involves a shift from treating
financial figures as the foundation of performance measurement to treating them as one among a
basket of measures. Recent literature is eloquent about the shortcomings f traditional financial
matrices. They might be entirely appropriate for financial goals, but the large issue is whether
the company's overall strategy can be expressed in only financial goals, which is probably not
the case.
Some fundamental characteristics of procurement performance in terms of measurability are:
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1. All the purchasing activities can be described, measured, studied, evaluated, and improved.
2. Inputs can be obtained from suppliers, internal customers and output provided to next
customers.
3. It enables understanding of what one's next customer thinks one is supposed to do.4. All activities consume resources (cost).
5. All purchasing activities can be improved through both corrective and preventive actions.
6. A majority of purchasing activities can be benchmarked either internally or externally.
7. Every procurement output can be described with a set of performance characteristics.
8. Next customer needs may be identified with a set of characteristics applicable to their
performance and the relative improvement they attach to the changing level of each.
Aims of Procurement Performance Improvement
The buyer should take a strategic approach towards designing performance improvement actions
towards internal or external customers. They should identify key customers, key outputs, and
performance matrices and measure customer satisfaction. Some of the important aims are given
below:
1. Acting as a catalyst for change in developing a more performance-oriented culture.
2. Developing of supplier partnership.
3. Developing and carrying out tactics (actions) to implement strategies.
4. Elimination of non-value-added work.
5. Enhancing flexibility to deal with rapid changes in market.
6. Fostering team work by linking cross-functions together and focusing on results of the entire
company.
7. Monitoring and controlling number of defective goods to be sent back to supplier.
8. Providing for accurate and objective measurement and assessment of performance in relation
to agreed targets and standards so that procurement staff receive feedback on how well they are
doing.
9. Providing timely and effective solutions to problems.
10. Placing customer needs and requirements at the forefront of a procurement strategy .
11. Identifying and eliminating waste.
12. Identifying and adding focus to early indicators that are correlated to desired results.
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13. Improving ratio of purchase value / purchase staff.
14. Improving on internal customer satisfaction.
15. Improving efficiency and effectiveness.
16. Improving delivery consistency.
17. Improving quality.
18. Improving creativity, innovation, flexibility, information sharing, number of suggestions,
productivity.
19. Improving supplier performance.
20. Increasing percentage of discount orders by consolidating.
21. Increasing delivery reliability.
22. Increasing number of hours procurement staff invests in training sessions.
23. Increasing number of supplier certifications.
24. Increasing number of long-term contracts.
25. Increasing motivation and commitment of procurement staff.
26. Lowering inventories/ costs.
27. Increasing number and frequency of delivery.
28. Reducing number of amendments to purchase orders/supplier instructions.
29. Reducing time cost owing to non-availability of products for processing or maintenance.
30. Reducing loss of suppliers from approved list.
31. Reducing damages in incoming supply.
32. Reducing time taken to clear non-moving inventory.
33. Reducing cost of quality.
34. Reducing number of oral orders without hard purchase orders.
35. Reducing product development time by supplier involvement.
36. Reducing purchase order release lead-time.
37. Reducing number of non-compliances to ISO-9000, QS-9000 standards in a specified
period.
38. Reducing number of items on hot shortage lists.
39. Reducing supplier rejections.
40. Reducing errors in purchase orders.
41. Reducing cost
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42. Reducing number of suppliers.
43. Reducing internal customer complaints.
44. Reducing expediting situations.
45. Reducing time taken to meet emergency internal customer requirement.46. Reducing material handling.
47. Reducing backlog of purchase orders, supplier payments, etc.
48. Reducing variance against budgeted performance.
Benchmarking
Benchmarking, a term used in land surveying, is in the Concise Oxford Dictionary defined as a
'mark cut in rock etc. by surveyors or to mark point in line of levels; criterion or point of
reference', Benchmarking in land survey is therefore the process of establishing a benchmark, a
reference point against which others can be compared (Lema and Price 1995). Benchmarking is
the search for the best practices that will lead to superior performance of an organization (Camp
1989).
Benchmarking is gaining wide popularity and interest among executives and senior managers
around the globe for its potential in enhancing performance of the company and gaining a
competitive edge. Benchmarking is a continuous process of identifying, comparing,understanding, adopting, improving or using as is, implementing, arid reviewing outstanding
practices from and within the same company or group of companies or from other companies to
help improve performance and achieve excellence. It involves a process of comparing the
methods, practices and procedures to those of best-in-class companies, in order to learn how
they have achieved excellence so that similar goals and performance standards can be set, which
will better help satisfy customer requirements in various parameters.
NEED TO UNDERSTAND BENCHMARKING
Traditionally, companies have been comparing competition on the basis of financial results,
prices, product, and features, marketing and sales strategies.. They have realized, however, that
comparison of outcomes alone is not enough: they should also focus attention on the outputs of
various internal processes, which leads to outcomes. They have to understand how each function
and process is managed not only by a competitor but also in other industries.
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As no individual or company can be best in all processes companies must understand they will
always be in short supply with respect to talented men, adequate finances, competitive
technology, versatile machines, competent suppliers, and enough materials that can meet the
needs.
Benchmarking can effectively be used to understand, learn and adopt the practices of others,
how effectively they transform and leverage limited resources to gain competitive advantage.
Every time there is an effort to step up benchmarking efforts, it brings in enthusiasm and
motivation and productivity improvements.
Benchmarking does four things: it sets goals by using the company's vision and mission and
allows learning and unlearning from others, opens doors for continuous improvement and
prepares one to deal effectively with the future. The continuous on-going changes in the
company's markets and at the supplier's end do not allow the buyers to be complacent. Among
the more wide-ranging trends in procurement thinking are: the recent shift from traditional
arm's-length supplier relationship, extensive use of information technology, supplier base
reduction, involving suppliers in design and development, continuous improvement, and
meeting internal customer needs in exactly the same manner as with external customers.
A benchmarking standard acts as a useful decision-making tool to design a procurement
strategy in compliance with the procurement resource constraints. It can also deal with trade-off
evaluation and other circumstances encountered during the normal improvement activities. This
provides the buyer added flexibility to cope with the anticipated problems and unanticipated
uncertainties and map out proper strategy .It reinforces performance improvement activities and
displays clearly the opportunity for plenty more
.
Benchmarking is a non-stop process. The goal is never ending. Once the target is achieved there
is an immediate search for another . Buyers of world-class companies do not rest on their laurels
when one target is achieved. When they come close to it they start working for another they had
already searched, so there is no waste of time.
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Benchmarking is a long-term activity without scope for complacency. The road is a perfect
circle with no ends. How fast a company completes the circle is a matter of its efficiency.
BENEFITS OF BENCHMARKING
Benchmarking-
• helps focus attention out of the box and encourages looking for improvement
areas, with a different mind-set and direction;
• allows setting performance indicators to assess whether the present purchasing
performance standards are achieving the objectives set;
• helps set specific goals needed for the chosen performance area;
• helps measure and review goals, milestones, indicators, and ultimately develop
procurement strategy itself for review and upgrading continuously;
• helps learn best practices and motivate staff, to set out the match or surpass it;
• prepares the company for quality certification and quality awards;
• .develops goals and strategies appropriate to the company whatever. may be the
size, its customers, or its place in the competitive space;
• accelerates and manages change;
• helps in realistically understanding one's weaknesses, and capabilities, and opens
up opportunities.
• Prompts deciding on priorities right the first time
• helps in reassessing one's strength and helps to draw a real picture of one's
performance;
• helps create a sense of urgency;
• promotes the training of procurement staff with tools such as problem solvingand value analysis; and
• gives particular attention to management leadership, human resource
management, business process management, customer and market focus,
information utilization, and problem solving tools.
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Performance Improvement Actions and Feedback
Many procurement strategies have been criticized as being short- sighted and focused on the
near term. One manifestation of this syndrome is the excessive attention to 'fire-fighting' and
achievement of immediate results. One key to breaking this pattern and building a strategic
perspective is to strengthen the underlying activities instead of each specific output and
deviation.
Three failings which can prevent a procurement function from systemically improving its
performance are:
1. Failure to identify critical success factors of procurement function leading to a
company's competitive advantage.
2. Failure to measure the right things.
3. Failure to apply a robust improvement approach that builds an understanding of
fundamental root causes for poor performance.
Generally, performance improvement can be simplified through the application of three simple
concepts:
• By focusing on the customer.
• Continuously improving work processes.
• Providing a supportive environment for building the commitment of everyone
with the procurement function.
Once these requirements are understood and an appropriate environment is established,
improvement becomes the core of any activity, typically through cross-functional teams with
continuous improvement and with the Plan-Do-Check-Act (PDCA) model serving as a road
map.
Normally, failure to improve competitive advantage through procurement actions does not come
from failure to do hard work. It stems from the fact that buyers do not know how to increase
advantage through improving relationship between buyer and supplier on one side and internal
customer on the other side.
Buyers can measure performance and satisfy the next customer , provided they know what and
why they are measuring and the output they measure is acceptable to the next customer. In fact,
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since we know that next-customer orientation is the key to procurement performance
improvement and quality cost, buyers should have a scoreboard to measure their process outputs
in relation to these objectives. They must also remember that:
1. Objectives should be measurable.
2. The number of key objectives should be manageable, for example, four to five.
3. They should acquire proper tools and appropriate support to work on these objectives.
4. Any improvement in efficiency and effectiveness which does not contribute to the vision
is not an improvement but a change for the worse.
5. Data are important; data collected on procurement process ~l within the plan can give
more importance to facts rather than qualitative judgement.
6. If one accepts the premise that cross-functional team members' involvement is essential
to the improvement-process, one must know what role each must play in this game and
how to play it as a team member .
7. One also needs a scoreboard to see how one is doing and record one's progress.
If result cannot be obtained through these acts, it can be concluded that improvement activities
have been done without much thought given to them. When we verify results with set
objectives, we do not merely look them over. The verification activates a process through which
we rethink and reflect on our own actions.
Actions to Ensure Effective and Systematic Procurement
Performance Improvement
1. Conduct an assessment to establish the need for procurement performance improvement.
2. Develop a clear idea of the outcome of the performance improvement effort.
3. Analyse the current situation to understand what changes are needed.
4. Prepare a systematic plan to discern how the performance improvement effort will be
managed with the outgoing demands of the operation.
5. Design methods to evaluate, learn from, and stabilize the new procurement improvement
process.
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A Seven-step Approach to Procurement Performance Improvement
STEP 1: DEFINE THE OBJECT1VE
i. Define the problem in terms of a gap between what is and what should be (For example,
manufacturing reports on excessive number of supply rejections. The buyer's objective is to
reduce the number of defects in the incoming supply).
ii. Document why it is important to be working on a particular problem.
iii. Explain how you know it is a problem, providing any data you might have that supports this.
iv. List the next customer's key performance characteristics.
v. State how closing the gap will benefit the next customer in terms of these characteristics.
vi. Decide what data you will use to provide a baseline against which improvement can be
measured.
vii. Develop any operational definitions you will need to collect the data.
STEP 2: STUDY THE CURRENT SITUATION
i. Map the process
ii. Identify any variable that might have a bearing on the problem.
iii. Collect the data and summarize what you have learned about the variable's effect. on the
problem.
iv. Determine what additional information would be helpful at this time.
STEP 3: ANALYSE THE POTENTIAL CAUSES
i. Determine the potential cause of the current condition.
ii. ii. Determine whether more data are needed.
STEP 4: IMPLEMENT A SOLUTION
i. Develop a list of solutions to be considered.
ii. Be creative.
iii. Decide which solution should be tried.
iv. Carefully assess the feasibility of each solution, and the likelihood of success.
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v. Determine how the preferred solution will be implemented. vi. Implement the preferred
solution.
STEP 5: CHECK THE RESULTS
i. Determine whether the actions in Step 4 were sufficient.
ii. Analyse the results; determine whether the solution tested was effective:.
iii. Repeat prior steps as necessary .
iv. Describe any deviations from the plan and what was learned
STEP 6: STANDARDIZE THE IMPROVEMENT
i. Institutionalize the improvement.
ii. Develop a strategy for institutionalizing the improvement.
iii. Implement the strategy for and check to see that it has been successful.
iv. Determine whether the improvement should be applied elsewhere and plan for its
implementation
STEP 7: ESTABUSH PLANS
i. Determine your plans for the future, decide whether the gap should be narrowed further, and if
so, how another objective should be approached.
ii. Identify related problems that should be addressed.