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Tool Lifecycle Management 4.0 In line with Industry 4.0 using integrated tool data management solutions TDM Systems, Robert Auer, Director of Sales Asia Pacific / Global Partner Sales

In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

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Page 1: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Tool Lifecycle Management 4.0 –In line with Industry 4.0 using integrated tool data management

solutions

TDM Systems, Robert Auer,Director of Sales Asia Pacific /

Global Partner Sales

Page 2: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

TDM Systems Company

TDM Systems -Pioneer Tool Lifecycle Management Headquarter Tübingen, Germany TDM Systems Inc., Schaumburg, Illinois 100 Employees and 10 apprentices More than 1.300 Customers and 10.500 Users worldwide Markets: Europe, North- and South America, Asia 25 years of Experience and Know-How

Technology Competence Consulting Competence Software Competence

Page 3: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

within SANDVIKTDM Systems

Adjacent product offerings

Technology Development

Securing new competence

Digital Center of Excellence

Culture & ways of working

Mergers & Acquisitions

Page 4: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Networking - saving potentials in productionIndustrie 4.0

The significance of tools:

Costs for cutting tools constitute approx. 3% of manufacturing costs

Machine utilization can be increased by up to 20% through logistical tool optimization

20% higher cutting data can cut component costs by 10%

Information about tool data can cut time requirements by 10% in the planning process of the indirect areas

Page 5: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Digital Tools

for Digital RevolutionTools

Page 6: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MESERP

Tool Lifecycle Management

Page 7: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MESERP

Tool Lifecycle Management

Page 8: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MESERP

Tool Lifecycle Management

Page 9: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Tool Lifecycle Management

Page 10: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Tool Lifecycle Management

Page 11: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 1

Page 12: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

TDM Base ModuleBasic Tool Data Management

ToolList

ItemsTool

Assemblies

Benefits:Quality Improvement Cost SavingsTime Savings

Page 13: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Management of items, tools and jobsBasic Tool Data Management

Page 14: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Management of items, tools and jobsBasic Tool Data Management

Page 15: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 2

Page 16: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Facility/Ordering/Graphic/Database3D-Assembly and Ordering

Benefits:Increased OEEQuality Improvement up to 90 % time savings generating2D/3D graphics

ToolList

ItemsTool

Assemblies

Facility & MaintenanceManagement

Data Base Utilities

OrderingManagement

Graphic Tools & Generators

Page 17: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

3D-Assembly and Ordering

Page 18: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

My tool assemblyState-of-the-art Tool Lifecycle Management

Automatischer Zusammenbau

Page 19: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Am Beispiel TDM Global LineState-of-the-art Tool Lifecycle Management

Automatischer Zusammenbau

Page 20: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

My tool assemblyState-of-the-art Tool Lifecycle Management

Automatischer Zusammenbau

Page 21: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Am Beispiel TDM Global LineState-of-the-art Tool Lifecycle Management

Automatischer Zusammenbau

Page 22: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 3Interfaces

Page 23: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Interfaces

ToolList

ItemsTool

Assemblies

Facility & MaintenanceManagement

Interfaces

Presetting

Machine

Lift

Vending

Tool ID„Chips“

ERP

MES

PLM/CAD Data Base Utilities

Ordering Management

CAM/SIM Graphic Tools & Generators

Benefits e.g.:Overall process quality Improvement Time and cost savings Productivity gains

Page 24: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Interfaces

Page 25: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

TDM CAM Integration

CAM widgetwith all installed CAM interfaces

Page 26: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Interfaces

Page 27: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Interfaces

Page 28: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 4Tool Crib Management

Page 29: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Tool Crib Management

Gauge and Calibration

ManagementFixture

ManagementToolList

ItemsTool

Assemblies

Tool Crib Management

Facility & MaintenanceManagement

Interfaces

Presetting

Machine

Lift

Vending

Tool ID„Chips“

ERP

MES

PLM/CAD Data Base Utilities

Ordering Management

CAM/SIM Graphic Tools & Generators

Benefits:Best in class ROIreduced machine down timeLower tooling costs

Page 30: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

PhilosophyTDM

Page 31: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Complete Management of Tool CirculationWorkflow

Page 32: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Complete Management of Tool CirculationWorkflow

Page 33: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 5Workflow and Tool Life Monitoring

Page 34: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Shop floor management, Machine management (tool life)Workflow and Tool Life Monitoring

Gauge and Calibration

ManagementFixture

ManagementToolList

ItemsTool

Assemblies

Tool Crib Management

Shopfloor Management

Facility & MaintenanceManagement

Interfaces

Presetting

Machine

Lift

Vending

Tool ID„Chips“

ERP

MES

PLM/CADData Base Utilities

Ordering Management

CAM/SIM Graphic Tools & Generators

Benefits:productivity increasecost reductionEfficient, transparentmanufacturing process

Page 35: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Apps

Page 36: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

My individual Homescreen

Page 37: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

What‘s new – My Dashboard

Page 38: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

What‘s new – My Dashboard

Page 39: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Workflow and Tool Life Monitoring

Page 40: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Am Beispiel TDM Global LineWorkflow and Tool Life Monitoring

Workflow Designer – Flexibilität per Drag and Drop

List

Page 41: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Am Beispiel TDM Global LineWorkflow Designer – Flexibilität per Drag and Drop

Hier Bild vom Machine monitoring !!!!!Machine process control

Tool Life Monitoring

Page 42: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

My machines under control

My machines under control

Page 43: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

The future TDM product areasOn-premise and cloud solution

Cloud"The starting

point"

On-premise"The

integration"

Data services

"The enabler"

TDM Cloud as a quick starting point

Basis TDM 2018 Expansion to TDM Global

Line Maximum integration Customer-specific

adaptations

Product data and software tools as services

Page 44: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Tool Lifecycle Management

Page 45: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

CAM/SIM

PLM/CAD

MACHINE PRESETTING

LOGISTIC

MES

ERP

Tool Lifecycle Management

Page 46: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

Videosequenz 6Workflow and Tool Life Monitoring

Page 47: In line with Industry 4.0 using integrated tool data ... · The significance of tools: Costs for cutting tools constitute . approx. 3%. of manufacturing costs Machine utilization

More informations:www.tdmsystems.com

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