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THE WORLD’S NO.1 MAGAZINE FOR THE LEATHER INDUSTRY June/July 2018 | [Published 29th June] Volume 31, Number 3 WORLD LEATHER VOLUME 31 NUMBER 3 JUNE/JULY 2018 IN THIS ISSUE: Leather’s battle with synthetic alternatives Market focus on furniture leather News from FILK and ALCA Where is leather’s Silicon Valley?

IN THIS ISSUE - Duvivier Canapés · and in 1978 Jean Marie Duvivier, a fourth-generation member of the founding family, opened a sofa manufacturing workshop in Usson du Poitou, around

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  • THE WORLD’S NO.1 MAGAZINE FOR THE LEATHER INDUSTRY

    June/July 2018 | [Published 29th June] Volume 31, Number 3

    WO

    RLD LEA

    THER VO

    LUM

    E 31 NU

    MBER 3 JU

    NE/JU

    LY 2018

    IN THIS ISSUE:Leather’s battle with synthetic alternatives

    Market focus on furniture leather

    News from FILK and ALCA

    Where is leather’s Silicon Valley?

  • 52

    eather furniture group DuvivierCanapés has been recognised bythe French government for itsknow-how and heritage. In 2006, itwas awarded the Enterprise du

    Patrimoine Vivant (EPV) or ‘living heritage’status, a state initiative launched more thana decade ago to promote French cultureand savoir-faire. Only companies that havedemonstrated high levels of craftsmanshipand success are eligible to receive it.Duvivier Canapés says it was handed thisdistinction because of its rich history,national and international reputation,capacity for innovation and expertise in theuse of leather.

    The company was founded in 1840 byFrançois-Baptiste Duvivier, originally as asaddlery workshop. Located in France’sVienne region, the founder’s aim was tomanufacture French products of

    exceptional quality. More than a centurylater it shifted its focus to seated furnitureand in 1978 Jean Marie Duvivier, a fourth-generation member of the founding family,opened a sofa manufacturing workshop inUsson du Poitou, around 40 kilometressouth of Poitiers. The Duvivier Canapésbrand was launched in 1989, releasing itsfirst collection later that year.

    At the turn of the century DuvivierCanapés set about expanding itsdistribution network. This took place bothat home, with the opening of its first shop-showroom in Paris in 2000, and abroad.The company now operates threeshowrooms in France, two in Paris and onein Lille, and sells at a further 40 specialistretailers in the country. Overseas, itsproducts can be purchased as far afield asAdelaide, Australia, Seoul, South Korea,and Vancouver, Canada. A showroom was

    opened in Shanghai in 2005, with anotherin Tokyo, which is operated by thecompany’s Japanese partner.

    Made in FranceDuvivier Canapés describes the

    materials it uses as “essential elements”in its pursuit of high-quality products. As aresult, they are “subject to the greatestcare” from the moment they are selecteduntil their incorporation into the finishedpiece of furniture. The company says ithas “a passion for leather”, favouringmaterials that develop a patina over timeand so give a sofa or chair individualcharacter and uniqueness.

    Its leather is sourced from tannersaffiliated with the Filière Française du Cuirand it is quick to pay tribute to their skills.“The experience of the tanner and hismastery of traditional methods are the key

    A cut above the rest

    WORLD LEATHER JUNE/JULY 2018

    Beast to Beauty

    With the help of technology solutions provider Lectra, French furniture maker DuvivierCanapés has been able to boost its production capacity and give more customersthe opportunity to own a piece of its stylish leather furniture.

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    Duvivier Canapé’s products, such as the Pierre sofa, are intended to fit in with a variety ofinterior design styles. CREDIT: DIDIER DELMAS

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    to obtaining a beautiful, natural andauthentic leather,” it states.

    One of its material partners is the RémyCarriat tannery, based in Espelette in theBasque Country. The company beganoperating in 1927 and produces high-quality leather for saddlery, leathergoods,footwear and furniture. Its raw materials ofchoice are young bull hides from Europeand buffalo calf skins from Pakistan. Thetanning methods it employs are designedto create leathers that are soft and durable,valuable qualities in furniture upholstery.Like Duvivier Canapés, Rémy Carriat hasreceived the French government’s ‘livingheritage’ status.

    Duvivier Canapés offers its customers awide range of leathers, including drum-dyedleathers, aniline leathers and semi-anilineleathers. They can choose from materials ofdifferent thickness, surface and colour,depending on their needs. All of them mustmeet “rigorous and demandingspecifications”, standards which it demandalso be maintained by its suppliers. DuvivierCanapés points to the traceability of its rawmaterials as another important part ofensuring the quality of its finished products.

    Manufacturing takes place entirely inFrance. Its main site in Usson du Poitou ishome to its leather and fabric workshops.Around 50 staff work at this location. Thewooden elements of its furniture are madeat a separate carpentry workshop innearby Lussac les Châteaux. The brandsources nearly all its wood from forestsmanaged to Forest Stewardship Council(FSC) standards.

    The first step in the creation process ofany product is the initial design andDuvivier Canapés understands this stage iscrucial to the quality and comfort of the finalresult. It encourages close collaborationbetween designers, production teams andsuppliers to make sure the process gets offto as good a start as possible.

    When it comes to manufacturing, thebrand believes in offering frequent training toits workers, implementing clear proceduresat every stage of production, and enforcingstrict quality control measures beforeproducts are packaged and shipped tocustomers. It is working hard to preserve theknow-how of its staff and to pass their

    WORLD LEATHER JUNE/JULY 2018

    A cut above the rest

    From initial material selection to the moment a piece of furniture leaves the DuvivierCanapés workshop, each step of the process is geared towards the quality and comfort ofthe finished product. CREDIT: DUVIVIER CANAPÉS

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    knowledge on to a new generation offurniture makers. “The talented people thatstrengthen the company’s workforceacquire expertise and values of excellence intheir daily work by observation of the oldergeneration and through repetition of precisegestures,” it explains.

    Material gains Seven generations of the Duvivier family

    have successfully married traditionalFrench craftsmanship with state of the arttechniques and technological innovations.The current custodian of this heritage isAymeric Duthoit, who acquired thecompany in July 2016. He now serves asboth owner and CEO. After taking over thecompany, he paid tribute to its ability to“respond to the needs and desires of itscustomers without abandoning its past”.

    “The stakes are high and this is reallyabout reaffirming a position and developinga brand that has everything already goingfor it,” he added, explaining that his aimwas to build on the brand’s history “withoutbreaching it but incorporating the essentialelements needed for the current market.”

    Its relationship with technology solutionsprovider Lectra is a good example of itswillingness to move with the times. Itbegan using Lectra’s Versalis automatedleather cutting solution in 2013, hoping toincrease its efficiency and productivity. Thepartnership came about as DuvivierCanapés sought to keep up with demand.

    The company’s target was to double thenumber of hides it was able to cut eachday without needing to employ additionalstaff. It wanted this to be achieved withoutany compromise on quality. Versalis wascapable of satisfying these aims; as well asthe obvious improvement in efficiency thatcomes from automated cutting, it can alsodetect flaws in a hide and direct cutting toavoid them. This allows for maximum yieldfrom each hide.

    For Duvivier Canapés, the introduction ofVersalis has brought three mainadvantages. The first is significant timesavings due to the presence of acontinuous cutting line. The technology iscapable of digitising, nesting and cuttinghides without the need for additional input.It has also allowed the brand to

    significantly improve its productivity; itsthroughput is now 140 hides per day,double its previous manual capacity. Thefinal benefit is improved cut quality. It hasdescribed its cutting quality as“significantly higher” and says it now hasan “extremely low rejection rate”.

    Lectra has said that Duvivier Canapés,like all its customers, benefits from accessto international call centre and to itscustomer care teams. This means amember of the Lectra team is alwaysavailable should any problems arise. Thebrand has in the past praised Lectra for thespeed with which it was able to install theVersalis solution.

    Perfect partnershipThe brand’s latest step into the 21st

    century is the launch of a new application forsmart devices which allows customers toselect any Duvivier Canapés model andconfigure it to their liking with the help of a 3D visualiser. The aspects they cancustomise include size, upholstery, colourand finish. They are even able to virtuallyplace the item they wish to purchase intotheir own living room, so they can decidewhether it is suitable. Duvivier Canapésdescribes the application as “an innovationthat transforms the customer experience”.In addition, it can be used in-store by salesadvisors, putting the whole productcatalogue at their disposal and reducing thenumber of items that need to be on display.

    The company has said it launched theapplication when it realised customers werelooking for a new kind of experience in store.

    Also new for 2018 is a partnership withyoung French designer Charlotte Juillard.The brand says it chose to work with herdue to her “inventive and innovativeapproach to material” and has praised herfor being “sensitive to the nobility ofmaterials”. The two ranges she hasdesigned, which go by the names Jeanneand Jules, contain a variety of furnitureoptions. The designer’s main focus hasbeen on the use of natural materials suchas leather and wood, combining these withfabrics in some cases.

    Ms Juillard appears to see thiscollaboration as an opportunity to make abroader statement about Frenchcraftsmanship and quality. “As a designerand company, we have a heavy mission,re-teaching the public to be sensitive tolocal production and the know-how of ourindustries, which are disappearing infavour of delocalised manufacturing andless expensive end products,” she insists.

    Summing up her design ethic, she hassaid: “My desire is not to alter the materialbut to emphasise and enhance it.” This tiesin very closely with Duvivier Canapés’sown mantra. The combination of qualitymaterials, expert craftsmanship and anappreciation for innovation makes DuvivierCanapés worthy of the recognition it hasreceived at home and abroad.

    WORLD LEATHER JUNE/JULY 2018

    A cut above the rest

    By using Lectra’s Versalis automated leather cutting solution, Duvivier Canapés has been ableto make significant improvements in productivity and cutting quality. CREDIT: LECTRA

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