MODEL NUMBER-MASTER REFERENCE

o NO PECULIARITY

1973

2

3

I EARLY PRODUCTION

2 INTERIM PRODUCTION

YEAR

NAME

1974 ..

1_ .-6

7

8

i~!-·i\.·IIII~I·~!I::··:· l:·,::,:·:·~';·' \·i:·:

STRATO JET 5

3

5

6

7

o NO FEATURE

I RING GEAR INSTALLEr

2 FREE AIR

3

5

6

PECULIARITY

FfATURE

SABRE JET 8 7 , '" _.

....... . .... . vr-

L

ENGINE

SIZE

OPTION

·:····3_::'~;...~···gl!~ ·· ....;··:·:·i:·:··:.2

· ":·\I.\·f;!;~I1£i\:;·\·.;·; ..... ;..!,....... ,-

;·\!~.:~·!·lll:w\.\\:,:·,\;"t ..\.\.;\;".5

6

7

8

liliiii3

.·1;\.\;·~_.1·\1!11~!11..\\;·:l .i \;..I :It_i .B .ftT;;··

;.:.~"...;\··mIMI!:!·!II!I!;r·,.::...:·:·.. HIRTH REGULAR

5

6

7

8

1 BOGIE

2 MULTI FLEX I, II

3 THUNDER JET SUSP.

.. MULTIFLEX IV '75

~-_ .--

ENGINE

MAKE&

RATING

SUSPENSION

Carbureto r MI KUNI

Carburetor TI LLOTSON HR 158-A

Carburetor BEND IX 16 12

Carburetor KEI HIN SO 42

Fuel Pump MIKUN I

INDEXDESCRIPTION

- ."..-w

PAGE

3

7

11

13

17

1

1975 BENDIX TILLOTSON KEIHIN MI KUN I MIKUNI

MODELS1612 HR158A S042 VM -32 VM-32 VM-34 VM-36 Fuel Pump

-98 -84 -66 -26PAGE 11 PAGE 7 PAGE 13 PAGE 3 PAGE 17

Whisper Jet5.34 12.1115.3422.101 790576 791154

Astra Jet5.6 111.100 79073 1

SST S440 Fie5.24 14.200 791169

SST SX440 F/A5.2414.2215.24 14.222 790904 790906

SST SX440 F/A5.24 14.220 791184 791176

SST SX340 FI A5.23 14:220 791 183 791 176

Ast ra SS Y3405.73 14.10 15.73 14.100 79 1180 791 181

.Astra SS Y4405.74 14.100 790576 7.91 154

Thunder JetSX440 F/A5.4413.320 791 184 791202

2 CARBURETOR. MIKUNI

::>------ 31~~

1-------::~------28

:--------27

11-------- 26

li 25~----24

I 23=..1"<-,"",,, ~.....: ••' '' ..... ,,~ 22

~ 21~- _ ...

.,..-<;J" '~J1'.~"~" ~20~~

#-------19~~L-~

- -----18~-----17

-------16

-------15--------14 .

6--- --e;...

5--------+-w

4-----

2 .

3-----

7

13

32

128 ~~9

1011

~

1------...

Jet SST Jet

•

UNI3

~o 00 0o

1/CARBURETOR ~ ~~ ~~~ ~~ ~ ~~

~ ~~ ~ ~ >.{;:

MIKUNI~£f~ R R 1/'" • r'y r'y r'y ":-",' :!~. ~. ~. :!~.

...... '\1"""" - - ("\0)-

j/:;~ ~ 3 ~~MIK

NO. SNO*JET MIKUNI DESCRIPTION QUANTITY

790904 VM32·98 Assembly Carburetor 2

791180 VM 34-66 Assembly Carbu ret or 1

7911 83 VM 32-84 Assembly Carbu reto r 2

79 1184 VM 36-26 Assembly Carburetor 2 2

1 791055 VM 32/1 Tube, Vent 1 1 1

1 79 1279 VM 20/2102 Tu be, Vent 1 12 791043 VM 24/2 24 Screw, Throttle Stop 1 1 1

2 791265 VM 22/ 171 Screw, Throttle Stop 1 1

3 79 1044 M 20/ 11 Spr ing 1 1 1 1 14 79 1033 BS 30/97 A ir Jet 1 1 1 1 1

5 791052 VM 34/05 Needle Jet 1 1 1 1 1

6 791037 B 34/52 Washer 2 2 2 2 27 791 035 VM 28/ 163 Needle Valv e Assembly 1 1 1 1 1

8 791 285 VM 28/792 Plate 2 2 1 ~-9 791054 CW2-01516 Screw with Washer 4 4 4 4 4

10 79 1048 4/053 Washer 1 1 1 1 1

11 791049 VM 34/ 105 Screw, Drai n 1 1 111 791298 VM 36/3 4 Screw, Drain 1 1

12 79 1045 VM 34/6 1 Float 2 2 2

12 791296 VM 24/2 36 Float 2 2

12 79 1266 VM 34/362 Float 213 791036 VM 34/73 Float Arm 1 1 113 79 1292 VM 36/ 15 Float Arm 1 1

13 79 1263 VM 34/5 1 Float Arm 114 791050 4/042/220 Main Jet 220 114 79 1248 4/042/200 Main Jet 280 114 7911 89 4/042/210 Main Jet 250 1 114 79 1138 4/042 /240 Main Jet 240 115 79 105 1 VM 36/17 Ring 1 1 1 1 1

15 791267 VM 20/ 169 Washer 116 79 1053 VM 34/114 Plate 1 1 1

16 79 1302 VM 36 /40 Plate 1 1

17 791040 VM 22/210 Pilot Jet 1 1 1 1 118 791034 VM 30/160 Pin, Float Arm 1 1 1 1 1

19 1 9 1042 VM 34/86 Gasket 1 1 119 79 129 1 VM 36120 Gasket 1 1

20 791063 M 12F/146A . Spr ing, Pilot A ir 1 1 1 1 121 791062 VM 20/2 14 Screw, Pilot Air 1 1 1 1 1

22 79 1059 VM 15SC4/85 Start er Plu nger 1 1 1 1 123 79 1058 VM 15SC6/89 Spri ng, Starter 1 1 1 1 1

24 79 1057 VM 32/116 Washer 1 1 1

24 791301 VM 38/192 Plate 1 1

25 79 1056 VM 15/ 37 Cap, Starter 1 1 1 1 1

26 79104 1 VM 34/110 Piston Valve 1 1 1

26 79 1294 VM 36/36 Piston Valve

4 CARBURETORMIKUNI

:>------31

8-------11

(Q)

1----30)-------29

---- --28

;:-------27- ----'--- - - - - 26

1

J 252 24

I 233 "

'",~ 22

AI'-"'~ 21.- .

",-oJ ··~20J1'.

4 19

5 1817

616

1514

7

13

32

128

9---=-----­10-------\..:di

Jet Jet

CARBURETOR ~O&OOOf:J "J':J :J ~ ss.l(' ~"J'

MIKUNI ~ ~~ ~ ~ >-~

~£f~ R R1..., ,rv rv rv -:-.......,' :t "J" "J" :t' :!"J"i/~i i f{ $

tn' tntn' tn' tn' tnUl '

MIKUNO, SNO*JET MIKUNI DESCRIPTION QUANTITY

27 791038 J8-6F05 Jet Needle 127 791297 J8-6DH03 Jet Needle 1 127 791280 J8-6CF0 1 Jet Needle 127 791264 J8-6DH07 Jet Needle 128 791039 VM 20/369 E-Ring 1 1 1 1 129 79 1046 VM 34/31 Plate 1 1 129 79 1299 VM 35/09 Plate 1 130 791061 VM 34/55 Spring, Piston Valve 1 1 13 1 791060 VM 34/27 Top , Mi xing Body 1 1 131 791293 VM 36/45 Top, Mix ing Body 1 132 79 1295 VM 26/42 Cap 1 1

OPTIONAL MAIN JETS for MIK UN I-

791245 Main Jet 190

791135 Main Jet 200

791136 Main Jet 210

791050 Main Jet 220

79 1137 Main Jet 230

791 138 Main Jet 240

791189 Main Jet 250

79 1246 Main Jet 260

791247 Main Jet 270

791248 Main Jet 280

NI5

-54

6 CARBURETORTILLOTSON HR158A

22-

-,~

I42

\

OT­7

CARBURETORTILLOTSON HR158A

... §~

f¢:::';J!~

",'

DESCRIPTION QTY.TILL

NO. SNO*JET TILLOTSONSON

- 790731 HR·158A Assembly Carburetor 1.-1 790298 014319 Flange Gasket 1

2 790676 015912 Throttle Shutter Screw & Lock Washer • 2

3 790344 014961 Throttle Shutter 1

4 790247 09678 Throttle Shaft Cl ip 1

5 790234 0992 Throttle Shaft Clip Lock Washer 1

6 790235 01974 Throttle Shaft Clip Ret. Screw 1

7 790300 014321 Idle Mixture Screw 1

8 790244 08793 Idle Mixture Screw Spring • 1

9 790260 011428 Idle Mixture Screw Washer 1

10 790259 011401 Idle Mixture Screw Packing 1

11 790315 014499 High Speed Mixture Screw 1

12 790258 011103 High Speed Mixture Screw Spring • 1

13 790237 03114 High Speed Mixture Screw Washer 1

14 790252 010511 High Speed Mixture Screw Packing 1

15 790236 02531 Body Channel Welch Plug • 2

16 790272 013406 Inlet Control Lever Fulcrum Pin .. 1

17 790270 013269 Inl et Control Lever Fulcrum Pin (Ret. Screw) • 1

18 790265 012473 Diaphragm Gasket 1

19 790266 0124 75 Di aph ragm 1

20 790679 015348 Diaphragm Cover 121 790338 014881 Fuel Pump Gasket 1

22 790337 014880 Fuel Pump Diaphragm • 1

23 790339 014882 Inl et Valve Body Ret. Screw 6

24 790257 010571 Fuel Strainer Cover Ret. Screw • 1

25 790342 014937 Fuel Strai ner Cover 1

26 790255 010529 Fuel Strainer Cover Gasket 1

27 790262 011516 Fuel Strainer Screen 1

28 790336 014879 Inlet Valve Body 1

29 790340 014883 In let Valve Diaphragm • 1

30 790341 014884 Inlet Valve Gasket 131 790335 014878 Fuel Pump Body 1

32 790253 010513 Inlet Control Lever • 1

33 790261 011503 Inlet Tension Spring .. 1

34 790274 013546 Inlet Needle, Seat & Gasket 1

35 790249 010165 Inlet Seat Gasket 1

36 790304 014334 Nozzle Check Valve • 1

37 790245 08805 Choke Friction Spring 138 790239 04784 Chock Friction Ball 1

~ 39 790346 014962 Choke Shutter 140 790676 015912 Choke Shutter Screw & Lock Washer 2

41 790351 015003 Choke Shaft & Lever 1

42 790229 055.

Choke Wire Ret. Screw • 243 790233 0788 Idle Speed Screw Spr ing .. 1

44 790303 014326 Idle Speed Screw • 1

NOTE :·'NDICATES CONTENTS OF REPAIR PARTS KIT.

8 CARBURETORTILLOTSON HR158A

21-

22-

--~

I42

OT­9

CARBURETOR /TILLOTSON HR158A

.... §-%'8¢': ::

';f!CDlL'i

NO. SNO*JET TILLOTSON DESCRIPTION QTY.TILLSON

45 790353 015004 Throttle Shaft & Lever 1

46 790352 014998 Throt t le Cable Clamp Ret. Screw 1

47 790302 014324 Throttle Shaft Return Spring • 1

48 790350 014995 Th rottle Cable Clamp 1

49 790072 015000 Throttle Cable Bracket 1

50 790680 015005 Throttle Cable 13rkt. Ret. Screw & Lock Washer 1

51 790348 014997 Throttle Cable Clamp Ret. Nut 1

52 790343 014988 Body Channel Plug Screw 1

53 790683 GS-1H R Gasket Set .. 1

54 790684 RK-2HR Repair Parts Kit 1

- 790821 DG-1HR Diaphragm & Gasket Set 1

-

NOTE :*INDICATES CONTENTS OF REPAIR PARTS KIT.

10 CARBURETORBENDIX

1612

16

-.10

--29

28

--30

IIL J

311- - 1::i1

32--10

7--.... ---

5-~'riiI

4--'

1-A2--

DIX11

A~4'

CARBURETOR . !fI~~ Bo

' - ""'" 'l;t

BENDIX i: "'';I>>: <f >:

1612 11/IL) ' /L)'

NO. SNO*JET BENDIX DESCRIPTION QTY.BEN

- 790576 013559 Assembly Carburetor Bendix 1

1 790651 T .201 -14 Elbow 1

2 790657 T.315S5-4 Screw and Lock Washer 2

3 790664 C.102 -145 Choke Plate 1

4 790650 C.142-88 Gasket Bowl to Body .. 1

5 790670 C.81-74-40 Assembly Fuel Valve and Seat .. 1

6 790649 C.117 -82 Spring Float ito 1

7 790647 C.88-130 Float 1

8 790652 C.3-141 Fuel Bowl 1

9 790648 C.120-77 Float Axle • 1

10 790666 C.66-181 Main Jet and Discharge Tube 1

11 790667 T .75-9 "0" Ring .. 1

12 790668 T .56-58 Fibre Washer .. 1

13 790660 C.1108-311-2 Assembly Choke Lever and Shaft 1

14 790661 T.858-6 Swivel Screw 1

15 790653 CR.291783-1 Assembly Throttle Lever and Stop 1

16 790654 T .5S8-4 Swivel Screw 1

17 790655 T.63-9 Retaining Pin 1

18 790658 C.117-84 Spring Throttle Return 1

19 790663 C.111 · 188 Spring Frict ion Pin 1

20 790662 C.120-79 Friction Pin 1

21 790641 T48-9 Rubbe r Seal .. 1

22 790642 C116-33 Seal Retainer .. 1

23 790640 A2 .243D-2 Assembly Throttle Body 1

24 790656 C.21-224 Throttle Plate 1

25 790657 T.315S5-4 Screw and Lock Washer 2

26 790671 C.141 -28 Flange Gasket • 1

27 790646 C.111-10 Spring Stop Screw 1

28 790645 T.1888-10 Screw Throttle Stop 1

29 790644 C111155 Spring Idle Screw 1

30 790643 C46-65 Screw Idle Adjusting • 1

31 790669 C.73-89 Assembly Idle Jet Main, Jet Adj . 1

32 790659 C.111-21 Spring , Main Idle Adj. 1

- 7906 72 K2184 Repair Kit (All Items ..) 1

53

13

~1

_~ - 9

- 50

CARBURETOR8042

KEIHIN 54

59 58 I1\51 56 55 T'~W ~I '''~.

<9.....~-/'" . I ' ' ~~

\13

12 26\

21~~

28______...129_$26- r 4630 ~ ~- .31 W 1~444532- - -* ", / "1 I ,~-39 I33~. .~ - 43 . '34 I • //1~i I ;

35 I / /" - 42/ ",/ ~ I

36 ~'r"'/ ~ &-4131 ~ • "0~---31~ \ 40

_ _u_38 39

CARBU• RETOR 62 26KEIHIN .' 63 ~6 ~611

NOTE: S042 \LEFT SIDE a Ii "'-0 "IS SHOWN F CAABUAATOR ~ .

NOT SHOW'NR~GHT SIDE, PARTSRE TYPICAL

12

IN13

/

CARBURETOR8042 \

f!KEIHIN 00",.R0"'"/-..;;

f:1rv1<)'

KEIHNO. SNO"JET KEIHIN DESCRIPTION QTV.

791 169 1000-940-00 Assembly Carburetor (SD42) 1

1 790919 4129-031-11 Screw 2

2 790920 1090-032-20 Plate 2

3 790921 0901 -040-60 "0" Ring .. 2

4 790922 1060-057-20 Valve ... 2

5 790098 0901-046-60 "0" Ring .. 4

6 790923 0704-001-60 Ball Valve *.. 4

7 790924 1300-164-20 Spring .... 4

8 790927 1229-015-20 Spring Seat .... 3

9 790934 4129 -031-11 Screw 6

10 790855 4129-007-12 Screw 4

11 790928 1090-031 -20 Plate 2

12 790929 1202-055-20 Gasket .. 2

13 790930 1201-053-20 Surge Adjus ting Diaphra gm .. 2

14 790946 5085-018-2 1 Return, Pump Body (shown) 1

790931 5085-017-21 Supply Pump Body (not shown) 1

15 790932 1202-053-20 Gasket .. 4

16 790933 1201-052-20 Pump Diaphragm .. 2

17 790948 0903-008-60 "U" Ring 1

18 790970 5190-049-20 Stay Plate B 1

19 790950 1202-052-20 Gasket .. 1

20 790951 1131-009-21 Camfer Cover 1

21 790694 0901-015-60 "0" Ring .. 1

22 790692 0301-043-11 Washer .... 2

23 790718 1300-114-20 Spring ..'.. 1

24 790953 1118-211-20 Col lar * .. 1

25 7909 54 1078-050-21 High Speed Mix Screw .... 1

26 790877 0301 -078-12 Washer P 3

27 790872 1300-105-20 Spring 1

28 790873 1118-077 -70 Collar P 1

29 790870 0405-002-12 Clip P 1

30 790958 1218-030-20 Rocker Arm 1

31 790869 R458-004-20 Rod P 1

32 790868 1028-033-70 Rubber Cap P 1

33 790961 5085 -019-21 Accelerator Pump Body 1

34 790962 1201-036-23 Accelerator Pump Diaphragm P 1

35 790864 1300-119-20 Spring P 1

36 790963 1230-020-21 Fuel Cover 1

37 790952 4129-017- 12 Screw 4

38 790964 0804-445-00 Rubber Tube 1

39 790959 0404-011-11 Clip, Tube 4

~

--;:

73

--~1

,~-9

- 50

5~ ~47

-----'"~ I • '

60 59I

CARBURETOR8042

KEIHIN

()- - - -,46

62 26 6163 \ 46[ _1\~\~

I

l1 ,

2 ~: I

3- -0 i

~10-' ~ \ 13

\ 12 26

11 27~\'28____.129_$

~

26 l

~,- - 4530. 1~44 .31-i ,,-1 j ~-39 I'

32- - -' ,,/' ~'-43 .:v . ~/11'33~ 1 ,I, /

34 I' ,/ " ./" ~ ! - 4235 . / .> iii &-41

36 .~' r" el----3737 ~ <> ' <, ~~40

e \ 38 39

CARBURETOR

" KEIHIN "S042

NOTE:LEFT SIDE OF CARBURATORIS SHOWN, RIGHT SIDE, PARTS

NOT SHOWN ARE TYPICAL

14

IN15

CARBURETOR5042 S;;?

KEIHIN ~o

~f?"f .","f

/;~"'t.rJ0

NO. SNO*JET KEIHIN DESCRIPTION QTY.KEIH

40 790850 0903 -001-60 "0" Ring P 1

41 790966 4129-025-12 Screw 2

42 790965 1190-117-20 Stay Plate 1

43 790960 0804-444-00 Rubber Tube 1

44 790867 R118-036-20 Col lar P 2

45 790871 1480-048-20 Lever Pin 1

46 790956 0601-002- 12 Cotter Pin P 1

47 790969 4210-001-11 Nut A-B 2

48 790707 1190-094-20 Stay Plate A-B 2

49 790721 4122-006-11 Bolt A-B 2

50 790935 0404-018-1 1 Cl ip, Tube 1

51 790936 0804-076-00 Rubber Tube 1

52 79093 7 0404 -00 1-11 Clip, Tube 1

53 790968 5190-050-20 Bracket A 1

54 790110 1034-054-20 Idle Speed Screw 1

55 790146 1300-054-20 Spring 1

56 790967 4129-003-11 Screw A 1

57 790925 1229-014-20 Spring Seat .... 1

58 790939 1090-030-20 Plate 1

59 790940 1204-054-20 Gasket .. 1

60 790957 1458-073-20 Rod 1

6 1 790955 1100-036-20 Link Lever 1- -62 790879 0309-001-11 Washer 1

63 790878 0208 -003-11 Nut 1

64 790711 1202-027-20 Gasket .. 1

65 790971 R305-001-19 Washer 1

66 790715 1290-027-20 Spring .... 1

67 790941 0301 -070-11 Washer 1

68 790942 5014-031-21 Idle Mix Screw ... 1

69 790943 1001-020-20 Slow Jet 1

70 790944 0301 -018-50 Washer .. 1

71 790945 1153-009-20 Screw ..... 1

72 790926 1029-138-20 Valve 2

73 - - Screw, Cont rol Cable 2

** 790972 1000-937-90-1 Repair Kit 1

* 790973 1000-937-91 Gasket Set 1

A 790974 1000-937-92 Throttle Cable Bracket Assembly 1

B 790975 1000-937-93 Choke Cable Bracket Assembly 1

P 790976 1000-937-94 Accelerator Pump Kit 1

16FUEL PUMP

MIKUNI

- - - 2

---5

---6

----- -1

~~-----3

\.:.------- -4

5--

4 -----l~-

3 -------r-c1I.

/.T W SST Ast ro /Jet Jet SS

FUELPUMP k 0 ~~~~ ~/!/MIKUNI Jl~~~Sff

L i~ ~:~~~~ § §r,' ('y ' :! "t" :! "t" "t" "t"..... ":r' ..... ~-~_ ..... .....fA ~'" ~IJ I:? :t~i tr) tr)' tr) tr)' tr) tr)' tr)' tr)'

FUNo. SNO*JET MIKUNI DESCRIPTION QUANTITY PUMP

790906 Fuel Pump 1MIKU

1791176 Fuel Pump 1

791 181 Fuel Pump 1

791 154 Fuel Pump 1 1

791202 Fuel Pump 1

1 791275 CW2·0428 Screw with Washer 6 6 6 6 6 6

2 791271 DF521/10 Diaphragm 2 2 2 2 2 2

3 791272 DF44/26 Grommet 2 2 2 2 2 2

4 791273 DF521272 Valve 2 2 2 2 2 2

5 791274 DF52/36 Packing 1 1 1 1 1 1

6 791270 DF52/105 Packing 1 1 1 1 1 1

.

.