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India / Middle East

India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Page 1: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

India / Middle East

Page 2: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

2

Company Overview• Operating in the Indian oil industry for close to 3 decades • Tubestar International operations established in UAE in 2012• Providing service to 90% of private Drilling contractors / Service companies / Operators

operating in India• Total employee strength of more then 300+ people• “TUBE TRACK” Indigenously developed software for online tracking of assets• Full Member of LEEA, UK• Approved by ABS, Lloyds, IRS, DNV-GL, Bureau Veritas as a service supplier for

thickness gauging including ESP – a constituent of intermediate and renewal special periodic surveys.

• Established Tubestar Rig Inspection & Audit Services in 2012• Fearnley Proctor NS Accreditation and Standards Subscription• First Indian Oilfield service company accredited to DNVGL-CP 0484 ( 402B)• Member DROPS organisation• Corporate Partner Membership of ASNT• Full Member ( Operator ) of IRATA• IADC Associate Member

Page 3: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Few of our Clients

Page 4: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Our New Focus Area- Wind Energy

Page 5: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Company Mission Statement

“Tubestar is committed to provide reliable customer services to have successful operations in place every time”

We shall ensure our reliability in service provision to meet any potential service needs of the industry through

• ‐ continual upgradation of our employee skills and qualifications• ‐ better techniques and reliable equipment support• ‐ cost effective business solutions

Our Aim remains forever to achieve customer confidence in our services ensuring smooth operations of customer equipment every time.”

Page 6: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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QHSE Philosophy

• TUBESTAR has established high level of policies, controls and standards tooptimize Quality, Health, Safety, and Environmental performance in alloperations of NDE, Load Testing, Product Inspection and allied specializedservices.

• To achieve this goal, TUBESTAR strives to continually improve employeecompetencies to meet product & service requirements for effectiveimplementation of Quality & HSE policies on top priority.

• TUBESTAR ensures compliance with all customers, applicable local andInternational legal and regulatory requirements related to services andoperations.

• Moreover, TUBESTAR operates all its activities promoting a safe and healthywork environment eliminating risks to employees & other interested partiesand at the same time causing no damage to the environment.

Page 7: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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QHSE Objectives..

• Ensuring TUBESTAR’s services meet customer and regulatory requirementson quality & safety through operational suitability of the equipments for fit touse by qualified and certified personnel.

• Carry out inspections & tests ensuring that no incidents and harm toemployees & other interested parties and environment.

• Improve continually on service provision

• Improve operational integrity through employee consultation on Quality &HSE matters

• Provide all necessary training and certification support to field staff tobroaden their knowledge, exposure to new technology and servicestandards.

Page 8: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Certifications…• ISO 9001-2015, from ABS for our

Operational Bases in India and Kuwait

• ISO 14001-2015 & OHSAS 18001-2007, ISO 9001-2015 ( For UAE / KSA Operations)

• IADC – South Central Asia Chapter, IADC Southern Arabian Peninsula Chapter and Global Associate Member from Houston

• NS 2, Member issued by FearnleyProctor

• Drops - Member• Full Member – LEEA UK• IRATA – Full Member ( Operator )

• ABS Hull Gauging for ESP and Hull Gauging

• DNV- GL accreditation for Ultrasonic Thickness Measurements

• Lloyds Registrar Approved Service Supplier for Hull Thickness Measurement

• Indian Registrar of Shipping -Approved Service provider for Thickness Measurement of Hull Structure

• DNV-GL certification to CP 0484 (402B) for NDT on Offshore units / components

• Bureau Veritas Certified Firm for Thickness Measurement of Hull Structures

Page 9: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Accreditation Agencies…

Page 10: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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What we offer…

SERVICES LIST - OCTG

Page 11: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Types of services• OCTG Inspection Division

– Drill Pipe Inspection– BHA/Tools/ HWDP Inspection– Casing / Tubing Inspection– Third party inspection – Tubular/Pipe yard management

• Specialized Inspections Division– Lifting Gears and Equipment Inspection –

LEEA / LOLER / API / ASME / BS – Offshore Crane Load testing / Inspection – API RP 2D– Derrick Inspection – API RG 4G– Dropped Object Survey (DROPS)– Hull Structural Thickness Gauging– Eddy Current Inspection– Rope Access Inspection and Maintenance– Load Testing of cargo handling equipment/containers

Page 12: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Drill Pipe Inspection• Inspection carried out as per API and DS-1 specifications

• State of the art EMI-II Newtech units Vedaq-2000C & EZW-II for carrying out

DS-1 Cat5 inspection

• Inhouse engineering team developed dual function Scanograph EMI units

• Straightening services for Drill Pipes

Page 13: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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BHA/Tools Inspection• Inspection carried out as per API and DS-1 CAT3-5 specifications• Visual Inspection• MPI (Dry or Wet Method)• Dimensional Inspection• Machine Shop Inspection• API Thread Gauging• Post Machine Inspection

Page 14: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Casing / Tubing Inspection ( New and Mill Inspection )• Inspection as per API 5CT, 5B• Visual Inspection• Document verification• Traceability• Wall thickness measurements• Witness online Inspections• Verification with PO issued

• Inspections carried out International Mill locations with qualified 3rd Party Inspectors

Services carried out Internationally for:

• Cairn Srilanka Pty ltd• Cairn India

Page 15: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Retrieved and Used OCTG Inspections…We Specialize in used Tubing and

Casing InspectionsScope..• Visual • Segregation and grade sorting• End area inspection• UT wall thickness• OD / ID blasting and cleaning• EMI on full length ( for Tubing )• CDS system inspection for Casing

FLMPI • Hydraulic Pressure testing• Bucking Services• Acceptance

Page 16: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Tubular and Pipe Yard Management Services

Objectives..• Inventory being professionally Managed• OCTG maintained in good order for

drilling program• OCTG prepared for movement as per

well plans• Online reporting (web based) for stock

information to nominated personnel• Easy control on stock and avoiding

excess inventory with visibility• Damaged / repair OCTG records online• Complete Pipe Yard management to ISO

standards.• Periodical inspection program adopted to

ensure that no damaged OCTG is sent Drilling location.

Page 17: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Specialized Inspection Services Division

Page 18: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Lifting Gear SurveySafe and successful lifting operations depend, in large part, on the continued safety of the lifting equipment and accessories that are used. Failures in this kind of equipment can result in significant or even fatal injuries. Health and safety law therefore places a number of specific obligations on those providing, controlling and using lifting equipment to properly manage these risks.

Page 19: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Offshore Pedestal Crane Inspection / Testing

• Pedestal cranes inspection subjected to visual inspection at six monthly intervals in line with the API RP 2D, as well as other international standards where applicable.

• MPI is performed on various load bearing areas, including hooks, pedestal welds, load links & pad eyes.

• Full range load tests are also performed by qualified personnel

Page 20: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Derrick Inspection and Remedial– API RG 4G

• Qualified personnel will carry out a Derrick Inspection (Category III) survey in line with API RP 4G and also carry out Derrick Remedial as required

• Category III inspections focus on load-bearing components and members to determine the condition of the mast/derrick and substructure.

• Bolt checks - if required carried out with Rope Access qualified inspectors• Steel and Bolt Supply as per requirement / Grade available

Page 21: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rig Wide Dropped Object Survey (DROPS)• Objects falling from heights remain one of the most common causes of offshore accidents.

• Number of dropped object from derricks are increasing as rig matures and amount of redundant material on them increases

• Tubestar can help prevent potential dropped object becoming another unwelcome safety statistic by conducting a detailed dropped object survey of hazardous areas.

• Any potential dropped objects are reported and wherever possible, the risk is rectified at the time.

• Compile inventory of all potential drops items in the work areas with comprehensive photographic reporting along with corrective actions recommendations

Page 22: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rope Access Services

Tubestar has introduced Rope access Services for NDT Inspections and General MaintenanceTubestar are Members with IRATA and SPRATTechnicians are qualified to IRATA Level III / II and I

Page 23: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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SERVICES LIST - GENERAL

Page 24: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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MPI & Eddy Current Inspections• MPI on Drilling / Hoisting & Rotary Tools, Fixed Lifting Equipment, Marine

Equipment, Cranes, Cantilevers etc

• Eddy Current Inspection – Advanced NDT technique used to detect surface-exuding defects without having to remove offshore paint. Time saving and avoids damage to item

Page 25: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Services list – Marine Sector• Ultrasonic Gauging – SPS Surveys (ESP and Non ESP Vessels)• Line Scanning• Thermography Inspections• Comprehensive Ship Inspection Report• UT Spot Wall Thickness Surveys• Crane Inspection Services including NDT ( As Per API RP 2D )• Crane load testing Services• Crane Load Path NDT Services• Rope Access Services • Rope Access NDT• Drops Object Survey• Lifting Gear Survey• MPI / LPT / Eddy Current Inspections

Page 26: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Thickness Gauging / Ultrasonic Inspections

• Approved by ABS / DNV / Lloyds / Bureau Veritas / IRS as a service supplier for thickness gauging – a constituent of intermediate and renewal special periodic surveys – part of class certification

• Thickness gauging on Low/High Pressure lines including mud lines, air lines, ballast lines, choke and kill lines/manifolds etc

• UT Shear wave inspection for internal defects

• UWILD as per Class Requirements ( Top Side)

Page 27: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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“Tubetrack” Innovative Reporting Solutions• Tubetrack is used for tracking the history of tubular and which can help client

to monitor the condition of its tubular at any point of time.• Tubetrack is an online web based system which can be accessed from

anywhere and does not need installation on the client's computer.• Traditional form of giving reports doesn’t allow the client to have a look at

previous inspection records instantly and it becomes difficult for him to trackon the deterioration of the tubular happening over a period of time..

• The heart of Tubetrack lies in the different type of reports that it is able togenerate. The client at any point of time can find out how many tubular arecurrently due for inspection or he can even check how many tubular aregetting due for inspection in a particular month. This way he can plan andschedule his inspection program.

• Tubetrack also has query based reports wherein one can key in the criteria'sand based on that criteria's list of tubular matching the criteria's are displayed.This can be really helpful in planning for purchases of new tubular and alsofor the Rig managers to check on which all pipes he can use and which all areon borderline of rejection which he can keep separate and use it if necessary.

Page 28: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

Tubetrack A Comprehensive Online Reporting

System

Page 29: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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History“Tubetrack” was conceived as an alternate reporting format tohelp the Industry keep track of its tubular in a much efficientmanner, the Industry with its challenges on day to day basis hadto have information instant which saves COST for all involved.

Tubular reports, a vital input to a successful drilling campaignhad its difficulties with conventional reporting which resulted innumber of sheets, where keeping track of your vital asset wasrather impossible and cumbersome.

Tubetrack resolves issues considerably offering a Client arelatively Paper free environment and better tracking of itstubular – a fact truly appreciated by Industry Majors.

Page 30: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Tubetrack features…

• Web based reporting system for Drill pipe / Drill collar / HWDP / Lifting Gearand Drops Survey

• Accessible anytime anywhere through web browser

• Rig personnel can download signed reports and help in managing paperwork

• Gives client access to complete history of inspection of each tubular inspected.

• Inspections can be planned advance as it gives details of tubular getting duefor inspection

• Exhaustive query based reporting to find out pipes matching certain criteria– this can help inventory planning i.e. purchase of new tubular

Page 31: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Dashboard

Page 32: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Drill pipe inventory

Page 33: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inspection Report List

Page 34: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inspection Report Summary & Tally sheet

Page 35: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Threshold Query Report• Query report for 5”, S-135, 19.50 PPF, with NC 50 connection, having Remaining wall thickness of atleast 0.290” and

having ID Coating condition greater then C

Page 36: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inspection due report

Page 37: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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History Reports

Page 38: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inspection History Report• Inspection history of Pipe no – SD-01-5024

Page 39: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Movement report – [External]

Page 40: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Movement History Report – [External]• Movement history of Pipe no – SD-02-51096

Page 41: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Movement report [Internal]

Page 42: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Movement report [Internal]

Page 43: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inventory Summary Report

Page 44: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Sample MPI Report – view from Tubetrack

Page 45: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Inspection report history list of a tool

Page 46: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Sample DROPS Report – view from Tubetrack

AGGREGO

Page 47: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Training• Regular In-House Training Programs• Qualified to International recognised standards• LEEA Members• External training from ASNT Level-III consultants• Multi Disciplined Personnel• DS-1 training by IPIA-Houston

Page 48: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Training School for Excellence

Tubestar helps organize Training sessions for Clients to better understand Inspection and their usefulness in ensuring that they have better quality of tool / equipment / correct inspection requirement identification drilling a critical well

Training Sessions include:• In-house training on NDT Techniques and their benefits• Choosing the right Inspection methods / criteria• DS-1 – Technical awareness School• Practical training sessions for NDT training

( VT / PT / MPT / UT / RT / ECT )Customer specific training modules

Page 49: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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RIG INSPECTION

Page 50: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rig Inspection• Rig inspection is a critical component in drilling a well and it is an integral part

of preparation to spud a well

• Interruptions in drilling operations due to improper or malfunctioningequipment is a cause of expensive NPT which is avoidable

• Proper and appropriate rig inspections before acceptance of the rig, beforethe well is spud and follow up surveys during operations are critical to reducedowntime, increase reliability and safety and allow adequate environmentalmanagement and further to reduce NPT time related costs

• TubeStar, already in inspection business for more than 2 decades fortubulars, handling equipment, DROPS etc integrated the Rig Inspection to theexisting capabilities in Q4, 2012 through a team of highly experienced drillingpersonnel and inspectors

Page 51: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rig Inspection• Tubestar gained the rig inspection experience through a tie-up with Fact-O-

Rig for the last 5 years

• Tubestar had developed a complete rig inspection package with systems,policies, procedures, inspection models such that a comprehensiveinspection solution can be provided to the industry in a most effectivemanner

• Tubestar rig inspectors are highly qualified drilling and maintenancepersonnel with lot of direct hands on experience in running and managingrigs and inspection of the rigs from construction to upgrade to operationalmanagement

• Tubestar has a comprehensive rig inspection model to suit the requirementsof both Operators to hire a rig or Rig Owners to upgrade/newconstruction/purchase/selling the rigs

Page 52: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rig Inspection

• TubeStar Rig Inspection has the following range of inspection services:

– Conditional survey (full conditional survey that provides accurate insight of the equipmentstatus and condition and working systems)

– Fit for Purpose Acceptance Survey (depending upon the Client’s objective, a fit for purposesurvey confirms the functionality of the rig, systems, polices and procedures)

– Upgrade and New Construction (to be part of the Clients to ensure that the rig upgrade ornew construction complies with all safety and operations standards)

– Compliance and Functionality Survey (to evaluate the compliance of the rig equipment,procedures and policies to the international acceptable standards and to conform thefunctionality of the equipment according to the standards and design)

– Value Evaluation and Selection Survey (to evaluate and value a rig for the purpose of eitherselling or purchasing as well as for banks/financial institutes to grant project loans and also torank the rigs to create options to choose or select)

Note:As part of rig inspection, Tubestar also can combine the DROPS survey

Page 53: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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Rig Inspection• Process Check and Integrity AssessmentThrough our partners..

– This is one of the most critical aspect for drilling and delivering a reliable well

– This survey is developed by one of the most experienced industry person (especially after theMacondo incident in GOM) that provides a complete survey on the process (in addition to allthe surveys on equipment) along with a complete integrity assessment of the Rig’s WellControl and High Pressure Systems.

– The survey is based on an Unique Model called “Well Reliability” and is provided only byTubestar currently

– The model understands the gaps existing between the condition of the equipment,appropriateness and conformance of the equipment, integration of the equipment to processand procedures, competence of personnel to implement the systems and assess the overallintegrity of the Well Control and High Pressure Systems

Note:If required, a separate presentation can be made on the above by the Expert who developed this

model

Page 54: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

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India & International operationsIndian operation bases

– Mumbai– Kakinada– Assam– Gujarat– Rajasthan

International operations

• UAE, Hamriya free Zone, Sharjah since 2012• Saudi Arabia – Operations commenced since July 2015 under local sponsor name. Saudi

Aramco approvals in place for Tubular Inspections and as an approved International company for Below the Hook inspections

• Kuwait – Approved by KOC and operations under local sponsor name since May 2017• Operations Handled in Congo, Nigeria, Egypt, Malaysia, Algeria, Bahrain and Thailand

Page 55: India / Middle East - tubestar.com Presentation.pdf · •Qualified to International recognised standards •LEEA Members •External training from ASNT Level-III consultants •Multi

Thank you

Contact Information:

India : [email protected]

International: [email protected]@tubestar.comkuwait. [email protected]

http://www.tubestar.com