INDUSTRIAL BURNERS AND ACCESSORIES …...CATALOGUE Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 2 trying to help our customer to Bruciatori Industriali

Burners and Combustion Systems

ü Furnace Burners ü Air Heating Burners ü Radiant Tube Burners ü Flameless Burners ü Custom Line Burners ü Nozzles ü Pilot Burners ü Burners for any industrial

applications

Combustion and accessories

ü Burner Management Systems ü Flame Monitoring Systems ü Safety Systems ü Command Panels ü Software for PLC ü Air and Fuel Supply Components as

blower, air/gas mixers, valves, servomotors…

INDUSTRIAL BURNERS AND ACCESSORIES

CATALOGUE

Industrial Burners – Combustion Systems – Innovative Thermal Solutions - 2

Bruciatori Industriali Santin

Industrial Burners – Combustion Systems – Innovative Thermal Solutions

#YOUR BETTER CHOICE

THE MISSION Thanks to our enthusiasm, our teamwork and our values, we want to provide our customers with high quality services and products.Working hard, we aim to develop technological and efficient products respecting our main values: honesty, ethics and innovation.

THE VISION We want to be leaders of combustion systems for industries, the most innovative company who offer the best and efficient products proposing us as the best choice for the customers.

THE VALUES The values are parts of our culture, they are what defines us and distinguishes us from our competitors. Our basic values are honesty, transparency and respect in the stakeholders relationships, ethics and innovation, always trying to help our customer to reach their purposes.


TABLE OF CONTENT

INTRODUCTION

1. GAS BURNERS 2. NOZZLES

3. COMMAND PANELS PROCESS

MEASUREMENT AND CONTROL 4. AIR/GAS

ACCESSORIES

5. SERVICE

WHAT’S NEW


INTRODUCTION

Bruciatori Industriali Santin is acclaimed in the world as a leader in cost saving for metal industries. Our products, suitable for any industrial application from pre-treatment to finishing, are appropriate for fusion and treatment of precious metals, non-ferrous metals, light alloy and all industrial alloys. Bruciatori Santin products are used to achieve great results for drying and treatment of fabric, powders, paper, grains and much more. Bruciatori Industriali Santin burners are also utilised for a wide range of incineration ovens. We have the right products to get the precise level of heat with the lowest emission possible. From food fried in hot oil to cookies baked in the oven to pizza and bread baked in the ovens to milk and malt process we have the products to helps the food industry for obtaining high quality products. Thanks to our special burners, we can develop customised solutions according to your needs. Bruciatori Industriali Santin designs combustion products for all automotive applications. Do you have heating issues? No problem, we have a wide range of gas burners to fit any applications.

INTEGRATED SOLUTIONS From custom systems to standard products, we provide great-integrated solutions. Thanks to our technical engineers we can supply standard and non-standard products with several options and accessories such as PLC with software, flame monitors and sensors required by your application.

CUSTOMIZED

DESIGN


The variety of the proposed technologies allows us to approach several market industries where heating as well as melting is needed:

- Petrochemical industry - Pharmaceutical industry - Foundries - Textile industry - Chemical industry - Iron and steel industry - Industrial Painting Processes - Clay, ceramic and glass industry - Plastic industry - Thermal treatment - Paper industry - Automotive - All industrial applications

WHAT’S NEW


Model Capacity (KW)

Gas type Flame Detection

Ignition Gas Connection

Air Connection

Material

S-BFN50

40

NG/LPG

Flame rod

With ignition

transformer 8 KV

1/2”

1-1/2”

Cast iron

**P&I example

S-BFN50

S-BFN is a small and robust burner. Precision machined from high grade cast iron casting, S-BFN is ideally suited for any industrial application, fusion, metals treatment, dryers, clay, glass, paper and plastic process but also post-combustors and incinerators. Features: - Capacity: Max 40 kW; - Natural gas / LPG / Others - Turndown: 1:10; - Robust burners design; - Safe flame control thanks to ionization electrode and reliable electrical ignition; - Maintenance-friendly and easy installation in new or existing ovens/furnaces - Low polluting level thanks to optimized combustion;

Package solution available


Model Capacity (kW) Flame length mm

Max furnace temperature °C

Turndown

S/IR 50 600 1200 1400

5:1 S/IR 75 1000 1800

S/IR 150 1500 2300 S/IR 300 3000 3000

SIR – Regenerative Burners

S/IR are regenerative burners for direct heating applications. S/IR are being used in pairs and they exchange heat during alternate suction and ejection of the exhaust gases. This system allows to get a large consumption decrease. S/IR is also equipped with a internal technology that allows to pre-heat the combustion air getting higher performances saving more gas than standard regenerative burners in the market. Applications:

- Forging furnaces; - Reheating furnaces; - Smelting furnaces;

30% of fuel saving guarantee


BF/SR – Self Recuperative Burners

BF/SR are a self recuperative burners for direct and indirect heating applications. The integrated heat exchanger allows to get fuel saving up to 40%* (*it depends on application) BF/SR will be soon available from 50 to 250 kW with maximum flue gas temperature at recuperator of 1250°C.

Combustion gas

Combustion air

Flue gas

Recuperator


1. GAS BURNERS


Model Capacity (KW)



Air Connection

Material

N-BFN76 30-60-90 NG/LPG

Flame rod or UV scanner

With ignition transformer 8 KV

1/2 1-1/2 Cast iron or Aluminium N-BN102 145-210 3/4 2

N-BFN140 280-370 1-1/2 3 Cast iron N-BFN170 465-580 2 3

N-BFN

N-BFN is a new series designed for industrial furnaces in iron and steel industries, in the fusion and treatment of precious metals, non ferrous metals, light alloys and all industrial alloys. They are also suitable for warm air generators and drying plants, in ceramic, glass and clay manufacturing, paint industries, industrial ladles, for post-combustion thermic plants, in plastic industries and paper manufactory. N-BFN is a low emissions series and thanks to aluminium and cast iron burner house it offers robust and reliable performance. N-BFN is available in the following versions:

• N-BFN- Standard flame • N-BFN-FF – Flat flame • N-BFN-HV – High velocity • N-BFN-HT – High temperature

Low Emissions – Up to 580 KW – High velocity, flat flame and high temperature versions

Gas Inlet Air Inlet

Orifices Nozzle

Stainless Steel sleeve*

ü Great level emissions; ü Integrated orifices allow to get easy

burner piping, set-up and adjustment;

ü Installation, operation and maintenance are easy and low cost;

ü All models are available for use with pre-heated combustion air;

ü A wide turn-down range; ü Great performance also with high

excess air; ü *Available refractory block for high

temperature applications and sleeve for high velocity.


N-BFN with ratio control and blower integrated

Download N-BFN documents: 10-1 Datasheet N-BFN [GB] 10-10 Operating Instruction N-BFN [GB-IT] 1003-3 Datasheet Standard Valve Trains [GB] 1002-1 Datasheet Command Panels [IT-GB] All documents are available in Download center

P/N-BFN/ZG: Pre-assembled package solution that includes:

ü Blower; ü Air butterfly valve with control motor ü Air pressure switch ü Ratio controller 1:1

P/N-BFN/MLRC: Pre-assembled package solution that includes:

ü Blower; ü Air butterfly valve with linkage connection ü Air pressure switch ü Modular line valve with control motor

WIDE ADJUSTMENT RANGE

Ultra-Package solution

Compact N-BFN with gas train EN746-2 (Or NFPA86), Blower and Command panel with control unit.

ü Certificated for continuous operation (with flame rod) ü Available in 3 operating modes ü Standard panel 400x300 with control unit QBK ü Many optional as: Remote panel, PLC with software,

temperature controllers, etc


Model Capacity (KW)



Air Connection

Material

MXS1 232 - 465 NG/LPG



1-1/2 See Datasheet

Cast iron or Aluminium MXS2 581 - 930 2”

MXS3 1395-1860 2325 2”-1/2 Stainless Steel

MXS

Bruciatori Santin’s MXS series is the world most flexible and reliable industrial burner. MXS provides an extraordinary performance in furnaces, ovens and dryers, paint finishing lines, textile and paper machines, coffee roasters, food ovens, incinerators and grain dryers. Three sizes up to 2325 KW. This series in available with cast iron or aluminium house until 930 KW and stainless steel up to 2325 KW. MXS is available in compact mode with blower or in WB version without blower.

Three models, eight capacities available, Low Nox, up to 2325 KW

Also for High Temperature applications with Refractory Block

Gas Inlet

Air Inlet With butterfly valve (including blower for compact model)

Cast iron Mixed cone and nozzle

Sleeve*

Starting flame

Low Nox; Starting flame (integrated pilot); Installation, operation and maintenance are easy and low cost; All models are available for use with pre-heated combustion air; A wide turn-down range up to 1:40; Great performance also with high excess air; *Available refractory block for high temperature applications and sleeve for high velocity. Air butterfly valve integrated; Compact model with blower installed;

Aluminium or cast iron burner house


Download MXS documents: 30-1 Datasheet MXS [IT-GB] 30-10 Operating Instruction MXS1-MXS2 [GB-IT] 1003-3 Datasheet Standard Valve Trains [GB] 1002-1 Datasheet Command Panels [IT-GB] All documents are available in Download center

40

50

60

70

80

90

100

0 50 100 150 200 250 300

NO

x pp

m (a

t 3%

O2)

KW/h

LOW NOX SERIES

CLEAN AND EFFICIENT COMBUSTION

Natural gas

LGP

Compact Version Compact Version model P/MXS/MLRC Pre-assembled package solution that includes:

ü Blower; ü Air butterfly valve with linkage connection ü Air pressure switch with 3 ways valves ü Modular line valve with control motor

WIDE ADJUSTMENT RANGE

Ultra-Package Version Compact MXS with gas train EN746-2 (Or NFPA86),

Blower and Command panel with control unit.

ü Certificated for continuous operation (with flame rod) ü Available in 3 operating modes ü Standard panel 400x300 with control unit QBK ü Many optional as: Remote panel, PLC with software,

temperature controllers, etc


Other documents about RTFIRE: 20-1-Datasheet-RTFIRE891-IT-GB.pdf 20-2-Datasheet-RTFIRE892-IT-GB.pdf 20-3-Datasheet-RTFIRE1401-IT-GB.pdf 20-10-Operating-Instruction-RTFIRE-GB-IT.pdf

Model Capacity (KW)



Air Connection

Material

RTFIRE891 30-60-90 NG/LPG



1/2 1-1/2 Cast iron

RTFIRE892 145-210 3/4 2 RTFIRE1401 280-370-

465-580 1”-1/2 3

RTFIRE

RTFIRE burners are designed to fire radiant and immersion tubes. RTFIRE can reach 580 KW and get great performance with efficient heat transfer and more precise and uniform tube temperatures. RTFIRE is a low emissions series and thanks to cast iron house RTFIRE offers robust and reliable performance RTFIRE is available in compact mode with air/gas train blower and command panel with control unit.

Mixed cone and nozzle with electrodes

Gas Inlet Air Inlet

Sleeve

ü Low Nox and CO; ü Low gas pressure; ü Installation, operation and maintenance are easy and low cost; ü All models are available for use with pre-heated combustion air; ü Use it with recuperator for maximum efficiency; ü High heat transfer; ü Ignition at a wide rage of firing rate; ü Compact model with blower installed;

RTFIRE with Recuperator for maximum system efficiency

Hot air

Cold air

Exhaust

Gas


Model Capacity (KW)



Air Requirements

Material

VD 660 KW in line Custom for H shapes

NG/LPG Flame rod or UV scanner


See datasheet

See datasheet

Plate 310S

VD – Air Vein family

The VD air vein burner is used for different applications dryers, ovens, textile drying furnaces and other. VD generates a compact a smooth flame with low Nox emissions. VD is a modular burner developed in 310S stainless steel. The modular units can be assembled in many different shapes according to capacity and duct.

Modular burner Low Nox – Huge Turndown up to 30:1 (O2 min 18%)

Compact Solutions and Duct Unit Available

VD Packed Solution with gas train EN746-2 (Or NFPA86), Blower and Command panel with

control unit.

ü Certificated for continuous operation (with flame rod)

ü Available in 3 operating modes ü Standard panel 400x300 with control unit QBK ü Many optional as: Remote panel, PLC with

software, temperature controllers, etc


Duct Unit Versions Download VD documents : 40-1-Datasheet-VD-Burner-IT-GB.pdf 40-10-Operating-Instruction-VD-GB.pdf All documents are available in Download center *charts with air pressure drop about 2 mbar. Emissions are influenced by: Fuel, combustion air temperature, chamber conditions and % of excess air.

**All information is based on laboratory test. Different condition may affect data.

ü Low Nox and CO; ü Multi fuel (NG or propane/Butane); ü Pilot integrated (as optional); ü Straight sections, tees angles allow to

develop any configuration required; ü Wide turn-down ü Standard straight section up to 660KW ü Custom shapes

0

20

40

60

80

100

0 50 100 150 200 250 300 350

NO

x (p

pm a

t 3%

O2)

KW/h

NOx emissions

0

500

1000

1500

2000

0 50 100 150 200 250 300 350

CO (

ppm

at 3

%O

2)

KW/h

CO emissions

0200400600800

10001200140016001800

0 50 100 150 200 250 300 350

mm

KW/h

Flame lengths


Model Capacity

(KW) Gas type Flame

Detection Ignition Gas

Connection Air Requirements

Material

VG 928 KW in line Custom for H shapes

NG/LPG



See datasheet

See datasheet

Cast Iron body burner Plate 310S

VG – Air Vein family

Santin VG burner is ideal for heating fresh air make-up and process air heating applications. VG is a line burner constructed of cast iron burner bodies and stainless steel 310S air wings. VG is assembled from straight sections, tees and crosses to produce any configuration required. It is used in a duct with process air up to 250°C upstream and 500°C downstream. VG produces a uniform, odourless and smokeless flame. Modular burner Low Nox – Huge Turndown up to 30:1 (O2 min 18%)

VD tee shape

VG is assembled from straight sections, tees and crosses to produce any configuration required.


Download VG documents : 212-1 Datasheet - VG Burner [GB] All documents are available in Download center

**All information is based on laboratory test. Different condition may affect data.

0

200

400

600

800

1000

1200

1400

0 50 100 150 200 250 300 350 400

Flam

e Le

ngth

mm

Heat Input kW/300 mm

Flame Length 2,5 Air Pressure Dop

020406080

100

0 100 200 300 400

NO

x (p

pmvd

@3%

O2)


NOx Emission 2,5 mbar Pressure Drop

-200

300

800

1300

1800

0 100 200 300 400

NO

x (p

pmvd

@3%

O2)


CO Emission 2,5 mbar Pressure Drop

Compact and Duct Unit Solution

VG Packed Solution with gas train EN746-2 (Or NFPA86), Blower and Command panel with

control unit integrated a duct

ü Certificated for continuous operation (with flame rod)

ü Available in 3 operating modes ü Standard panel 400x300 with control unit

QBK ü Many optional as: Remote panel, PLC with

software, temperature controllers, etc ü Custom Duct


Model Capacity

(KW) Gas type Flame

Detection Ignition Gas

Connection Air Requirements

Material

VDC linear

660 KW in line Custom for H shapes

NG/LPG Flame rod or UV scanner


See datasheet See datasheet Plate 310S Burner body cast Iron

VDC – Air Vein family

The VDC burner is designed for direct fire air heating applications. VDC offers a wide input range, reliable performance and flexible design. VDC produces a short compact flame, protected by a resistant combustion chamber, which achieves optimum combustion without being influenced by the process air stream. VDC is a modular burner construction and can be configured to meet your specific heating requirements.

Modular burner Low Nox burner with blower

ü Low Nox and CO; ü Wide turn-down; ü Oxygen is not required from process air stream; ü No profiles are required; ü Minimal maintenance;

V1 Version with Blower integrated V2 Version with remote blower

Brackets standard, external mounting flange as optional


Download VDC documents: 50-1-Datasheet-VDC-V1-IT-GB.pdf 50-2-Datasheet-VDC-V2-IT-GB.pdfù 50-10-Operating-Instrucyion-VDC-GB.pdf 50-20-VDC-Brochure-Air-Heating-Solutions-Part-1.pdf

Compact and Duct Unit Solution

V2 Package Version Pre-assembled package solution with:

- Gas Train EN746-2 (or NFPA86) - Duct mounting flange - External blower - Panel 400x300 with QBK unit

As Optional:

- Remote panel - PLC, Temperature controllers, etc

V1 Package Version Pre-assembled package solution with:

- Gas Train EN746-2 (or NFPA86) - Side mounting flange - Integrated blower - Panel 400x300 with QBK unit

As Optional:

- Remote panel - PLC, Temperature controllers, etc

VDC DUCT UNIT

Fast and easy installation with VDC mounted in a -pre-fabricated combustion duct.


Model Capacity (KW)

Operating mode

F3 to FL30 34 - 349 One-stage F5/2 to FP250/2 58 - 2900 Two-stages F8/M to FP250/M 93 - 2900 Modulating

Datasheet: 211-1 Datasheet Monoblock Burners [GB] All documents are available in Download center

Monoblock Burner for Industrial applications

F, FL and FP are monoblock burners ideal for boilers, air heating and low temperature applications. They are available in one-stage, two-stages and modulating operating modes and include: Gas train and control unit. Remote panel as optional.

Compact box with control unit

Integrated blower

Separate panel to control burner with PLC and Santin’s Software

ü Compact solution; ü Low gas pressure; ü Available one-stage, two-stages and modulating; ü Easy to maintenance;


Model Capacity (KW)

Gas type

Flame Detection

Ignition Gas Conn.

Air Conn. Voltage

Material

BBA

Custom

NG/LPG



Custom

No air connection for atmospheric solution / Custom for premix

230/110

Brass nozzles and iron or stainless steel body burner

Model Capacity

(KW) Gas type

Flame Detection

Ignition Gas Conn.

Air Conn. Voltage

Material

BLOS

Custom Max 70 kW

NG/LPG



Custom

No air connection for atmospheric solution / Custom for premix

230/110*

Brass nozzles and iron or stainless steel body burner

Model Capacity

(KW) Gas type

Flame Detection


Safety valve

Pilot Material

FB12 14 NG/LPG Thermocouple 230V on request

3/8 B3 Yes Brass nozzles and iron body burner FB18 21 NG/LPG Thermocouple 3/8 B3 Yes

FB30 35 NG/LPG Thermocouple 3/4 D3 Yes

BBA/BLOS/FB Atmospheric and Premix Line Burners

Thanks to our BS (brass spouts) nozzle mix we develop custom linear burners according to customer needs. BBA – Custom automatic linear burners BLOS – Custom manual and semi-automatic linear burner FB – Standard manual burners (only atmspheric) BBA and BLOS burners series can be developed in atmospheric or premix solutions using one of our MIXER in the catalogue The BBA and BLOS burners are mainly used for roasting machines, to warm up large pots, industrial deep fryers and galvanic processing. The burner works with methane gas or air suction LPG, manufactured in carbon steel or stainless steel on request and available in different measures, in rectangular, square or round shapes. BBA and BLOS can be equipped with standard or special mounting plate, brackets and/or supports. This allow to install BBA in new or existing applications. All models are designed to work with low gas pressure. Manual models are equipped with gas safety valve and automatic models are design according to EN746-2 or NFPA standards.

BBA example

BLOS example

FB…


Other documents about BBA – BLOS and FB: 120-1-Datasheet-BS-Brass-Spouts-GB.pdf 200-10-Operatin-instruction-BBA-series-GB.pdf 180-1-FB.pdf 180-40-FB-Drawing-2017.pdf 200-20-BBA-BLOS-Brochure-Metef-2014-.pdf

Gas train, one-stage, two-stages or modulating 4.20mA / 0-10V

UV sensor as flame detector

Tightness control and all safety devices

Mounting plate, base supports or brackets

Pilot solenoid

Base support

BS nozzles placed at 45°

Custom shape, capacity, gas and flame orientation and custom working mode

Complete your system with control panel equipped with PLC.


Special application for heating ingot

Application for coffee roaster machines

For manual version is available ignition box with transformer 110 or 230V

Manual regulator from 0 to 6 for high level regulation

ü Atmospheric or Premix solution; ü Low gas pressure; ü Compact burners; ü Automatic or manual versions; ü They can be equipped with PLC and temperature

devices; ü One-stage, two-stages, three-stages and modulating

operation modes;

BBA/BLOS Premix Solution with:

- Automatic or manual MIXER - Skid/Support for remote gas train - Command panel - Accessories as PLC, Temperature

controller, etc


PL model PL width mm Kw/500 mm Flame Height mm PL5 5 10 20 / 100 PL10 10 20 20 / 100 PL15 15 30 20 / 110 PL20 20 40 20 / 120

Model Mixture

pressure (mbar) Gas type

Flame Detection

Ignition Material

LN500

0,5 – 3

NG/LPG

Rod or UV

With ignition

transformer 8 KV

Carbon steel or Stainless steel

LN750 LN1000 LN1500

LN – Linear Burners – (Nido D’ape) / LNS

The LN NIDO D’APE burner is particularly suitable in the textile sector, specifically in the ribbon processing, where the burner is applied in the cylinder to warm up it and process the textile. LN NIDO D’APE burner can also used in other heat processing including cleaning metal conveyors.

It is a premix burner designed to works with gas in low pressure and an electro fan or in air suction.

LN are available in standard models shown in the table below or in custom length (up to 4.500 mm). They are also available in stainless steel body.

Custom burner - Linear, compact and smooth flame

Gas/Air inlet

Brackets for easy installation

Ignition and flame rods

Metal plate - PL

ü Standard length 500 – 750 – 1000 -1500 mm; ü Custom length up to 4500 mm; ü Premix; ü Complete system with mixer FFM, one-stage, two-stages or modulating operation modes;


Custom packaging solution are available for standard lengths. Bruciatori Santin realises packaging solutions according to EN746-2 or NFPA standards. LN – Scaldafilo is available in 4 lengths: 500/750/1000/1500 mm and it is equipped with basement vertically adjustable. It is also equipped with one stage gas train, mixer with blower and panel with control unit. LN Scaldafilo is mainly used for screws heating applications but it is also suitable for any industrial application where small and long flame is necessary. All documents about LN (Nido D’ape) / SCALDAFILO: 110-1-Datasheet-LN-GB.pdf 110-10-Operating-Instruction-SCALDAFILO-GB.pdf

Atmospheric Version with KIT Venturi (KV): with nozzle 0,4 mm

Model Kcal/h (KW) Gas Type Gas Pressure (mbar) Flame Length (mm) LNS 2.690 (3) LPG 400 ÷ 700* 70 ÷ 100

Premix Version: with Mixer FFM15

Model Kcal/h (KW) Gas Type Gas Pressure in line (mbar)

Air Pressure in line (mbar)

Flame Length (mm)

LNS 2.690 (3) LPG 30 mbar 500 mbar 70 ÷ 100

LNS – Small linear burner Small linear burner suitable for continuous heating of small pieces in industrial process line. Solutions:

- Draught solution with KIT venturi cone - Premix with mixer FFM15

210-1 Datasheet LNS


Model Capacity (KW)

Gas type

Gas pressure (bar)


Safety valve

Pilot Material

TR/TCU1/2 23 LPG/NG 1 bar for atmospheric/ 20/50 mbar premix

Ignition transformer 8KV on request

Male hose union for liquid gas

B3-hp 1 flame or 3 flames with ignition kit

Cast iron and carbon steel TR/TCU3/4 35 LPG/NG B3-hp

TR/TCU1 69 LPG/NG B3-hp TR/TCU1-1/4

93* LPG/NG B3-hp

TR/TCU Burners

TR /TCU burner belongs to the small burner category available in atmospheric solution or premix with MIX100. TR have curved body TCU straight body. Thanks to its small size and low thermal power they are particularly suitable to warm up small industrial ladle, melting pot and for ceramic processing in RAKU kilns. TR /TCU gas burner may be equipped with basement otherwise thanks to its small size is possible hang it in any area.

TR/TCU series burner is designed to works with natural gas / LPG with minimum pressure of 1bar (high pressure).

TR/TCU-MIX series is designed to work with low gas pressure and blower or compressed air.

Small burners ideals for RAKU kilns

ü Atmospheric burners; ü Low maintenance needed; ü Premix solution available with blower or compressed air ü LPG or NG gas


Contact our support for TCU – MIX codes *Limited 70kW – EN746-2

TC nozzle mix

Pilot with thermocouple

Air regulator with venture cone

Base

Gas Valve

Gas regulator

Custom solution with MIXER blower or compressed air.

This solution allows to work with

low gas pressure 20/50 mbar

Standard atmospheric TCU

LPG 1 bar

Download TR/TCU documents : 190-1-TRTCU-Operating-Instructions-GB.pdf 80-1-Datasheet-TC-Nozzle-MIX-GB.pdf 190-40-TR-Drawing-2017.pdf 190-41-TCU-Drawing-2017.pdf 190-2-TCU-MIX-Operating-Instructions-GB.pdf 190-42-TCU-12-34-1-MIX-Drawing-2017.pdf 190-43-TCU-1-14-MIX-Drawing-2017.pdf All documents are available in Download center


Model Capacity (KW)

Gas type

Gas Pressure

Ignition optional

Flame detection

Gas Connection

Safety valve

Material

TSG42 23 LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304 TSG60 46 LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304 TSG76 81* LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304 TSG90 104* LPG 1 bar IK 1,5 V Thermocouple 3/8” B3-hp SS304

*Limited 70kW – EN746-2

100-1-TSG-Atmospheric-mix.pdf 100-30-Spare-Parts-TSG-IT-GB.pdf 100-40-Drawings-2D-TSG.pdf

TSG

TSG burner is a typical manual gas burner. it can be equipped with manual tap or safety valve which guarantee its use safely. TSG burner it’s mainly used in foundries and is used to heat up moldes, brackets, dies or any other part. It’s an atmospheric burner and it works with high pressure gas. TSG has a gas safety valve with flame sensor. TSG can be equipped with igniter 1,5 V or 230V.

Easy manual pre-heating solution NO AIR REQUIRED

ü Standard length 500 mm, custom pipe up to 1500 mm ü Easy to use manually by the operator ü No air required

Carriage with wheels as optional


Model Capacity (KW)

Gas type

Gas Pressure mbar

Air (bar) pressure

Flame Detection


Safety valve

Material

D60 46 NG/LPG 20/50 1/5 Thermocouple CA 230V

3/8 B3 SS304


1/2 D3 SS304


3/4 D3 SS304

D Burners

D burner is suitable for every industrial application; D Series burner is also suitable for:

ü Molds heating ü Industrial ladles heating

Thanks to its ductility, D series can be adapted for every heating or preheating operation.

Robust and loyal pre-heating solution Great for a simple and cheap ladles heating

ü Standard length 500 mm, custom length up to 1500 mm; ü An awesome flame thanks to MIX100 mixer; ü An easy and low cost solution for ladles heating; ü Stainless steel body and head; ü Safety valve to control the flame; ü Precise regulator with indicator; ü Ignition kit as optional;

Stainless steel head

Aluminium mixer

Gas/air regulator and safety gas valve

Ignition box with electrode and transformer 8 KV (as optional)


Other docs: 90-1-Datasheet-D-GB.pdf 90-30-Spare-Parts-D-MIX100-B3D3-IT-GB.pdf 90-40-Drawing-2D-D.pdf 1014-20-Carrello_mobile_-_Mobile_Carriage__IT-GB.pdf

Complete solution with mobile support and ignition box 230V


Model Gas pressure mbar

Gas type

Flame Detection

Ignition (optional)

Air (blower as optional)

Safety valve

Material

S-200x200 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS S-300x300 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS S-400x400 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS S-500x500 20/50 LPG/NG Thermocouple CA 230V Comp.Air or blower B3 CS/SS

Download datasheets: 70-1-Datasheet-Zoppas-GB.pdf

SCALDASTAMPI

Thanks to ZOPPAS nozzle (and new JET), Bruciatori Industriali Santin develops custom SCALDASTAMPI burners.

The SCALDASTAMPI burner was created to warm up the dies for die-casting machines and moulding benches. It is ideal for mould heating applications. It’s made by an carbon steel square tube or stainless steel and flame spreading heads to warm up the two sides of the die. It can be produced by manual or semiautomatic operation with pilot mode, safety valve, gas electro valve and a timer to start at the set time.

The shapes of the SCALDASTAMPI can be square or rectangular. The measures are designed to warm up the die uniformly.

4 standard size available, Custom shape and capacity, double side heating

Special support for installation.


140-1-Datasheet-RS-GB.pdf

Model Capacity (max KW)

Gas type

Flame Detection

Ignition Shape Pilot Material

RS - Infrared

436 NG/LPG UV or rod 8KV Custom PS22 SS/refractory

RS – Infrared burner

Using our RS nozzle Bruciatori Santin develops compact RS Rosette burners. The RS Rosette burner ( infrared burner ) is designed to be used under particular conditions and is made by refractory material whereas the flame spreader is made by stainless steel. This burner can be installed in different shapes and sizes and it is used flameless wherever heat is needed. This kind of burner is intended for foundries, lost-wax castings, for galvanic basins to dry the different pieces, drying furnaces and for other kinds of application.

It is supplied with on-stage operation. On request it can be equipped with a thermoregulator to control the temperature. An electronic device controls all the different steps for the automatic operation, preventilation, ignition, and detection that can be executed by electrode or photocell. This kind of device is installed inside the cabinet.

Custom line flameless burner

ü Custom solutions; ü Flameless burners; ü Max capacity 436 KW ü Premix with FFM mixer


Model Capacity (KW)



Air connection

Gas/air pressure mbar

Material

PS100 2 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S PS200 4 NG/LPG UV/rod 8KV 1/4 1/2 20÷50/30÷80 Tube 310S

Different Gas Nozzles:

Datasheet : 160-2 Datasheet PS100/PS200

BURNER GAS TYPE NOZZLE DIAM. (mm)

PS100 LPG 0,75

NATURAL GAS 0,95

PS200 LPG 1,05

NATURAL GAS 1,40

Pilot PS100/200

Used for a safety start of the main burner. The PS100/200 can be used like a small independent burners. Suitable to work with gas methane and LPG.

The starting and ionization of pilot burners PS100/200 take place electrically with a single electrode.

Stainless steel 310S burner tube for high temperature applications

ü For high temperature applications; ü Burner sleeve stainless steel 310S; ü Mono-electrode for ignition and ionisation;


Model Capacity (KW)



Air connection

Gas/air pressure mbar

Material

PS22 4 NG/LPG UV/rod 8KV 1/4 1/2 8/12 Tube 310S Datasheet 160-1-Datasheet-PS22-IT-GB.pdf 160-10-Operating-Instruction-PS22-IT.pdf

Pilot PS22

Used for a safety start of the main burner. The PS22 can be used like a small independent burner. Suitable to work with gas methane and LPG.

The starting and ionization of pilot burner PS22 take place electrically with a single electrode. Recommended pressure: Natural gas / LPG 8 mbar – Air 12 mbar

Stainless steel 310S burner tube for high temperature applications

ü For high temperature applications; ü Burner sleeve stainless steel 310S; ü Mono-electrode for ignition and ionisation; ü Low air/gas pressure

310S burner tube

Gas inlet

Air inlet

Ignition/flame rod


Download more info: 170-1-Datasheet-MonoblockPackaging-design-GB.pdf

Santin Burners - Packaging Solution

Bruciatori Santin can offer for every burners and nozzles models, a compact monoblock solution with: gas train, air pipe with blower and command panel. Do you need custom solution? No matter, we can develop the solution for you. Every solution is available with custom gas and air inlet orientation. Customer can choose gas train system who prefers; with governor, with levers adjustment etc, customer can also compose the gas train according to his needs, applications and standards. Bruciatori Santin monoblock burners are offered in the EN746-2 standards with CE marked components and NFPA series utilizing UL, CSA and FM components.

Custom air/gas orientation



Model Capacity Kal/h

Natural gas m3/h

LPG Kg/h Gas connection

NG (50 mbar)

Gas connection

GPL (50 mbar)

Fumes m3/h

A B

PC 30 45.000 5,2 3,7 ¾” ½” 500 550 950

PC 60 75.000 8,8 6,2 1” ½” 1800 650 1050

PC 90 105.000 12,3 8,7 1” ½ ¾” 1800 750 1150

PC 120 135.000 15,8 11,2 1” ½ ¾” 2100 800 1250

PC240 255.000 30 21,2 1” ½ 1” 2500 990 1400

Please Note. The data in the table are not binding. The real measurements are made during a study steps and include:

- A study of cylinder geometry

- A study of the temperature inside of cylinder

- Time to work out the process air

PC / Post-Combustor

Our post-combustors (PC type) are studied and developed for coffee roaster machines and with a simple changes, they are suitable for all industrial applications. After a control carried out by competent authorities, we are able to affirm that PC is suitable to remove fumes and dusts. PC can be installed inside or outside and in new or existing applications. Post-combustors are constructed with a stainless steel double layer with ceramic fibre insulation.

A

B


Specialised combustion systems

Bruciatori Santin offers custom combustion systems designed to meet specific customer requirements. By completely integrating a custom system, Bruciatori Santin helps you increase the performance and quality of your process better than single burner.

Air Heat Duct and make up air heating systems

Furnace edge heating sytem

Ladle and Tundish heater

Hot air generator

Post-combustor for coffee roaster machine with burner and control panel


2.NOZZLES


120-1-Datasheet-BS-Brass-Spouts-GB.pdf

Model Gas Nozzle mm

Air holes mm

Gas type

BS/atmospheric 1,1 5 Natural gas BS/atmospheric 0,65 5,75 LPG (50% Butane 50 %

Propane) Code Description Type PC25000 Brass Spout /A BS for atmospheric burners PC25000/P Brass Spout /A BS for premix burners SI23001 Small Injector Injector for atmospheric BS SI23000 Brass support Support 1/8 for BS (A and P)

BS

BS BRASS SPOUT nozzle is composed of three pieces, a brass spout, brass nozzle and brass support with 1/8 gas connection. BS BRASS SPOUTS nozzle are used in any applications where there a not exposed to high ambient temperature (Max 300°C).

BS BRASS SPOUTS allow to develop any shape of burner required and they have high capacity and good turn down.

BS BRASS SPOUT nozzle is mostly used in low temperature applications as food furnaces, tank heaters, kettles, small boilers, ovens, coffee roaster machines and in any pre-heating applications when large number of small flames are needed.

With BS Bruciatori Industriali Santin develops custom solutions as:

• BBA e BBA-MIX • BLOS e BLOS-MIX

0123456

0,00 0,05 0,10 0,15 0,20 0,25

MBA

R

M3/H

Mixture pressure / Capacity

BS nozzles for atmospheric or Premix Solutions

Create your system

BS

Nozzle

Support

Auto ignition with nozzles placed close together


Ratio 1:10 - m3/h Model Mixture pressure in mbar

0,5 1 1,5 2 2,5 3 4 5 6 TC3/8 0,41 0,58 0,71 0,82 0,91 1 1,15 1,29 1,41 TC1/2 0,68 0,96 1,18 1,36 1,52 1,66 1,92 2,15 2,35 TC3/4 2,04 2,88 3,53 4,08 4,56 4,99 5,76 6,44 7,06 TC1 2,04 2,88 3,53 4,08 4,56 4,99 5,76 6,44 7,06 TC1-1/4 2,7 3,9 4,7 5,5 6,2 6,8 7,8 8,7 9,5

TC with atmospheric application – GPL 1 bar:

Model Kcal/h (KW/h) Burner pipe Nozzle mm Venturi Cone TC3/8 12.000 (13,95) 3/8 – 250/500mm 0,8 22/44 TC1/2 20.000 (23,25) 1/2 – 250/500mm 1 22/44 TC3/4 30.000 (34,88) 3/4 – 250/500mm 1,3 33/60 TC1 60.000 (69,76) 1 – 250/500mm 1,7 33/76 TC1-1/4 80.000 (93,02) 1-1/4 – 250/500mm 2 42/76

80-1-Datasheet-TC-Nozzle-MIX-GB.pdf Code Description Type SI23003 TC3/8/O Brass nozzle mix double body GH35002 TC3/8 Cast iron nozzle mix single body GH35003 TC1/2 Cast iron nozzle mix single body GH35004 TC3/4 Cast iron nozzle mix single body GH35005 TC1 Cast iron nozzle mix single body GH35006 TC1-1/4 Cast iron nozzle mix single body

*Contact our support for cast iron double body nozzle mix

TC Nozzle Mix

Bruciatori Santin TC nozzle mix can be used in any industrial application. TC nozzle mix are ideal for boiler, furnaces, kilns, ovens, etc. They are also suitable for immersion heating and air heating applications. Bruciatori Santin TC nozzle mix work in a wide range of mixture pressure.

TC are cast iron nozzle mix and they are normally used with air/gas mixer able to give desired max capacity.

With TC nozzle MIX Bruciatori Santin develops burners as:

• TR e TCU • TR e TCU MIX

Use them with MIXER or Venturi cone


Model Kcal/h (KW/h) Connection Fuel Material Zoppas 500 (0,6) 3/8 NG/LPG Carbon steel /brass

Download the datasheet: 70-1-Datasheet-Zoppas-GB.pdf Code Description Type SI23004 ZOPPAS Nozzle 3/8

ZOPPAS

Zoppas nozzle mix is composed of two pieces, a hexagonally carbon steel cover (3/8”) and brass internal head with specific holes. Zoppas nozzle mix are used in any applications where there a not exposed to high ambient temperature (Max 300°C).

Zoppas allow to develop any shape of burner required and they have high capacity and good turn down.

Zoppas nozzle mix is mostly used in low temperature applications as food furnaces, tank heaters, kettles, small boilers, ovens and in any pre-heating applications when large number of small flames are needed.

With ZOPPAS nozzles Bruciatori Industriali Santin develops burners as:

• SCALDASTAMPI

Easy solution when large number of small flames are needed

3/8 gas Brass nozzle inside


Model Kcal/h (KW/h) Connection Gas (bar) Air TSG42 23 3/8 1 No air required TSG60 46 3/8 1 No air required TSG76 81 3/8 1 No air required TSG90 104 3/8 1 No air required

Model Kcal/h (KW/h) Connection Gas (mbar) Air (bar) D60 46 3/8 20/50 1-5 D76 81 1/2 20/50 1-5 D90 104 3/4 20/50 1-5

Code Description Type BIS1096 TSG42 Atmospheric SS nozzle with thermocouple support BIS1097 TSG42 Atmospheric SS nozzle with thermocouple support BIS1098 TSG42 Atmospheric SS nozzle with thermocouple support BIS1099 TSG42 Atmospheric SS nozzle with thermocouple support BIS1090 D60 Premix SS nozzle with thermocouple support BIS1091 D76 Premix SS nozzle with thermocouple support BIS1092 D90 Premix SS nozzle with thermocouple support

D / TSG stainless steel head

Bruciatori Santin TSG atmospheric mix can be used in any industrial application. TSG mix are ideal for pre-heating application without additional air.

TSG are available in 304 or 310S stainless steel

TC nozzle mix are normally used with gas LPG or Natural gas 1 / 1,5 bar

Bruciatori Santin D nozzle mix can be used in any industrial application. D nozzle mix are ideal furnaces, kilns and any pre-heating applications. Bruciatori Santin D nozzle mix work in a wide range of mixture pressure.

D are made in 304 stainless steel but are also available in 310S for high temperature applications.

D nozzle mix are normally used with air/gas mixer MIX100 or FFM able to give desired max capacity.


Model Kcal/h (KW/h) Connection Fuel Material RS - Infrared 2.000 (2,32) 3/8 NG/LPG Stainless steel/Refractory

Code Description Type CM26000 Metallic cover Cover for refractory block FM28000 Refractory block Refractory support for flameless burners SI23005 Nozzles SS nozzle with cap SI23007 Support 1 Support for linear burner applications SI23006 Support 2 Support for wall burner applications

RS – Rosetta (Infrared)

RS ceramic nozzles mix are radians burners and this means that heat is transferred by radiation and use air/gas premixtures supplied by Bruciatori Santin mixer. The ceramic design and special stainless steel nozzle provide a reliable flame throughout the entire length of the modular designed burner assembly.

Modular design permits to apply RS solutions in any industrial applications.

RS are able to work with a wide range of pressure.

RS should normally be installed to fire directly at the work.

Develop your custom linear solutions able to guarantee an uniform heating in the oven (up to 500°C)

Datasheet:

140-1-Datasheet-RS-GB.pdf

Metallic cover

Refractory material

Stainless Steel nozzle

Support for installation on the tube Support for installation in the wall


Model Kcal/h (KW/h) Gas connection Fuel Material

JET nozzle 3.000 (3,5) 3/8 NG/LPG Stainless steel Code Description Type SI23010 JET nozzle SS nozzle

JET nozzle

JET is a performance stainless steel nozzle. JET allow to develop any shape of burner required and they have high capacity and good turn down.

JET is mostly use for pre-heating applications when large number of small flames are needed but they can also have used as tank heaters, kettles etc.

Datasheet: 213-1 JET nozzles Datasheet [GB]

Easy solution when large number of performance flames are needed

Auto ignition with nozzles placed close together

Stainless steel nozzle

3/8 gas


3. Command Panels Process Measurement

and Control


Standard size: 400x300, 500x400, 700x500 Custom solution for multi-control burners applications, PLC with custom software developed according to the customer needs. 1002-1-DataSheet-Tech-info-Pannelli-di-controllo-bruciatore-IT-GB.pdf Code Description Type BIS1040 QC-205-PLb (400x300) Compact-230V- PLb for one stage operation BIS12055 QC-212-PLb (500x400) Compact-230V- PLb for one stage operation BIS12055/TS QC-212-PLb (500x400) Compact-230V- PLb for two stages operation BIS12055/MD QC-212-PLb (500x400) Compact-230V- PLb for modulating operation BIS12057 QC-216-PLb (700x500) Compact-400V- PLb for one stage operation BIS12057/TS QC-216-PLb (700x500) Compact-400V- PLb for two stages operation BIS12057/MD QC-216-PLb (700x500) Compact-400V- PLb for modulating operation BIS12058 QS-216-PLb (700x500) With multi cable 400V PLb/1 stage operation BIS12058/TS QS-216-PLb (700x500) With multi cable 400V PLb/2 stage operation BIS12058/MD QS-216-PLb (700x500) With multi cable 400V PLb/mod. operation

*Codes do not include control unit and control temperature devices. Ask for 110V

Standard and custom Command Panels

Bruciatori Santin control panels provide the primary operator interface with combustion systems of various sizes to meet your specific control needs.

For safe ignition and control of industrial burners, our control panels can provide:

ü - Standard or custom designs to suit the application ü - Weatherproof enclosures ü - Digital control circuits with or without PLC options ü - Flame control device ü - Temperature controllers ü - Highly visible indication lights and easy-to-operate

switches ü ü Customized panels are available upon request.

Standard or custom PLC with software

Signals

Safety temperature controllers


Code Description Type BIS1041 CD10-C Box 217x253x93 with connector 10 poles BIS1042 CD16-C Box 217x253x93 with connector 16 poles BIS1043 CD24-C Box 217x253x93 with connector 24 poles BIS1041/T CD10-T Box 217x253x93 with 10 terminals BIS1042/T CD16-T Box 217x253x93 with 16 terminals BIS1043/T CD24-T Box 217x253x93 with 24 terminals

* Ask for 110V

CD - Electrical BOX

Bruciatori Santin provides electrical box when customer wants complete system without command panel.

CD aluminium electrical box allow to have an easy wiring from customer panel to burner.

CD is provided with terminals or connector. The size of the connector and number of terminals depends of the devices installed on the burner.

Easy wiring for technician installer

Internal view of CD with terminals

CD includes ignition transformer

Example of burner with CD box


Dirty and dusty working environments

Code Description Type BIS1040 CA-Ignition box * 230V ignition box with transformer 8KV BIS12109 IK-Ignition KIT Ignition Kit 1,5 V

* Ask for 110V *Kit includes: CA/IK + cable High voltage 1,5 m + Ceramic plug + Ignition rod ST34022 or ST34000

CA/IK – Ignition box KIT

No matter if you have manual small burner, Bruciatori Santin can supply an ignition KIT.

CA is an aluminium box 230V with ignition transformer 8KV. CA is ideals for dirty and dusty working environments.

IK is a plastic igniter 1,5V for simple and easy applications.

Igniter for manual burners

CA BOX 230V IK 1,5V

HV cable

Ceramic plug

Ignition rod


Code Description Type CT33002 QBK / Basic 230V – A Basic Version 230V no air control CT33000 QBK / Full 230V – A Full Version 230V, air control CT33003 QBK / Full+b 230V – A Full + air valve control 230V CT33003/4.20 QBK / Full+b 230V – 4.20 – A Full + air valve control 230V CT33004 QBK / Basic 110V – A Basic Version 110V no air control CT33005 QBK / Full 110V – A Full Version 110V, air control CT33006 QBK / Full+b 110V – A Full + air valve control 110V CT33006/4.20 QBK / Full+b 110V – 4.20 – A Full + air valve control 110V CT33008 QBK / Basic 230V – P Basic Version 230V no air control CT33009 QBK / Full 230V – P Full Version 230V, air control CT33010 QBK / Full+b 230V – P Full + air valve control 230V CT33010/4.20 QBK / Full+b 230V – 4.20 – P Full + air valve control 230V CT33011 QBK / Basic 110V – P Basic Version 110V no air control CT33012 QBK / Full 110V – P Full Version 110V, air control CT33013 QBK / Full+b 110V – P Full + air valve control 110V CT33013/4.20 QBK / Full+b 110V – 4.20 – P Full + air valve control 110V

Code Description Type CT33001 UV4 SH UV Flame detector --- UV24 – h24 self check Coming soon

*Contact our technical dept. for UV with cooling air arrangement.

QBK Control Units

Programmable control unit model QBK for industrial forced draught burners of unlimited capacity in intermitted or continuous operation.

Voltage 230 or 110V 540/60Hz

Ionisation with UV or rod.

Standard in our packaged burners solutions

UV4 SH - UV sensor

UV4SH is an high performance selected UV detector that can be used for flame detection in gas burners.

Connection ¾

Optional cooling connection ¼

Operating life > 10.000 Hours

V

A: Aluminium housing P: Plastic housing


Code Description Type SC17000 1820 – 230V 230V for double electrodes SC17001 1820 – 110 V 110V for double electrodes BH4023 TSM 220-240/50-60 Compact model 230V for double electrodes

Electrodes for our Burners

Electrodes Kanthal for ignition and flame detection.

Ceramic Plug.

Check spare parts docs of our burner for models and drawings

Custom rods for special applications

1820/TSM ignition transformer

Ignition transformers with high voltage for gas burners. They are suitable to control burners with single or double electrodes.

Ignition voltage: 7,5 / 8 KV

Main line: 115 V AC or 230 V AC

Compact model 230V for double electrodes


Code Description Type GF13000 1200 One-stage or as safety device 230/110V GF13001 1600 Three-stages 230/110V GF13002 1600V Modulating 230/110V GF13003 1600P Steps program 230/110V

1200/1600/1600V/1800P Thermoregulators

Temperature controller’s devices 110/220V available in the following versions (ask for 24V):

- 1200 for One-stage, two-stages burners. It is also ideals as over-temperature controller.

- 1600 For three-stages burners

- 1600V for modulating burners

- 1600P for controlling in the steps the processing

K/J/B/PT100 Probes

Connect your temperature devices with a probe. Probes models: K, J, B and PT100 3 wires. K model: 150, 300, 400 and 500 mm up to 1200°C J model: 150, 300, 400 and 500 mm up to 800°C B model: 300, 400 ,500 mm up to 1600°C PT100 3 wires: 150, 300, 400 and 500 mm up to 500°C

Custom length and “L” version Code Description BIS1165 J-150 D17 mm BIS1166 J-300 D17 mm BIS1167 J-400 D17 mm BIS1168 J-500 D17 mm BIS1169 K-150 D17 mm BIS1170 K-300 D17 mm BIS1171 K-400 D17 mm BIS1172 K-500 D17 mm

Code Description On Request PT100-150 3 wires On Request PT100-300 3 wires On Request PT100-400 3 wires On Request PT100-500 3 wires On Request B-300 On Request B-400 On Request B-500 On Request Other lengths


Get remote access to production data

Application for smart phones and tablets, available now from the App Store and Google Play, gives you remote access to a fully operable mirror-view of your application. You can also connect remotely via WebGate option for free, using a PC browser to visualize and control your system. Magelis SCU can also send emails on event for remote warnings.

Code Description Type RX20180 HMI-SCU HB5 PLC 24V with display 5,7” without software BIS12211 HMI-SCU - UNICO PLC 24V with display 5,7” with UNICO

installed BIS12217 UNICO software USB key with UNICO install (mono-installation) BIS12211/R HMI-SCU - Roaster PLC 24V with display 5,7” with Roaster

installed BIS12217/R Roaster Software USB key with Roaster install (mono-installation) RX2018 PLC power supply U24V

1,2A Power supply for HMI-SCU HB5

PLC – with Software UNICO

Compact PLC with integrated display touch screen 5.7” with UNICO software installed. UNICO software can be configured in the following ways:

ü Two-stages ü Three-stages ü Two-stages 4.20mA ü Three-Stages 4.20 mA ü Modulating 4.20 mA ü 10 Step 4.20 mA

Buy our software in USB key and set your PLC*

*Our software works only with HMISCUHB5 from Schneider. Easy to install

Contact our support for custom software

Special software for Roaster machine and Post-combustor

Roaster Software V1.2018


Datasheet: 1009-01-V2.-UNICO- Software-PLC-GB.pdf 1009-20-PLC-IT-GB.pdf

4. Air/Gas Accessories


Code Description Type BIS12130 FFM15 Air gas mixer – aluminium with regulator BIS12131 FFM20 Air gas mixer – aluminium with regulator BIS12132 FFM25 Air gas mixer – aluminium with regulator BIS12133 FFM40 Air gas mixer – aluminium with regulator BIS12134 FFM50 Air gas mixer – aluminium with regulator BIS12135 FFM65 Air gas mixer – aluminium with regulator BIS12136 FFM80 Air gas mixer – aluminium with regulator

FFM AIR/GAS MIXER

Precision machined from high grade aluminium castings this type of mixer is ideally suited for use with fan assisted or blown air and natural gas or LPG. With a gas supply at zero pressure and the gas flow valve set to the process requirements, this mixer will give constant air/gas ratios over the entire thermal output range.

Typical applications include:

Ovens, Furnaces, Kilns, Foundries, Open Flame Pre-heating Processes and lass Tempering Lehrs.

From 3 Up to 430 KW Example of FFM compact with valve train EN746-2 modulating, air pipe with blower

and control unit 150-1-Datasheet-MIXER-FFM-GB.pdf

GET MAX PERFORMACE USING

COMPRESSED AIR

Air inlet

Gas inlet

Mixture


Code Description Type BIS12004 MIX100-MN-3/8 Aluminium mixer with regulators Compressed air BIS1087 MIX100-MN-1/2 Aluminium mixer with regulators Compressed air BIS12110 MIX100-MN-3/4 Aluminium mixer with regulators Compressed air BIS12115 MIX100/S-MN-3/8 With regulators and safety valve Compressed air BIS12116 MIX100/S -MN-1/2 With regulators and safety valve Compressed air BIS12117 MIX100/S -MN-3/4 With regulators and safety valve Compressed air Optional Special MIX100 for low air pressure Special version for blower

Contact our support for automatic versions – MIX100 is supplied with manual air/gas regulators

MIX100 AIR/GAS MIXER

Low gas pressure and air mixer- MIX 100 is suitable for all our premix combustion head: TC, LN, BBA MIX, BLOS MIX, Rosette Infrared.

Available models:

• MIX100 A/C Compressed air • MIX100 A/V with blower

Suitable for light and small applications Max 10 mch

MIX 100 one stage with blower

MIX 100 modulating 4.20mA

Manual version with gas safety valve and air/gas manual regulators


Orientation available:

BLOWER

• Blower for combustion air medium, high and very high pressure. 230/400V 50/60Hz Available in E4 (with base support) or E5 (no support) solution LG or RD orientation available

S-AP Series (High pressure) Flow mch 100 – 1400 Pt mbar 6-38 230/400V 50/60Hz (CE, EAC or UL for US market)

S-MN Series (Low pressure) Flow mch 50 – 2500 Pt mbar 2,3-15 230/400V 50/60Hz (CE, EAC or UL for US market)

S-MHR Series (Very High pressure) Flow mch 150 – 3500 Pt mbar 18-140 230/400V 50/60Hz (CE, EAC or UL for US market)

Optional for blower: - Air gate in aspiration - Filter - Silencer - Shutter in aspiration

S-MARS Series (High pressure) Flow mch 300 – 4000 Pt mbar 5-55 230/400V 50/60Hz (CE, EAC or UL for US market)


Code Description Version EK1000 VMR0-2/Led 3/8” Fast opening – Threaded – 200 mbar max – 230V EK1001 VMR1-2/Led 1/2” Fast opening – Threaded – 200 mbar max – 230V EK1002 VMR2-2/Led 3/4” Fast opening – Threaded – 200 mbar max – 230V EK1003 VMR3-2/Led 1” Fast opening – Threaded – 200 mbar max – 230V EK1004 VMR35-2/Led 1-1/4” Fast opening – Threaded – 200 mbar max – 230V EK1005 VMR4-2/Led 1-1/2” Fast opening – Threaded – 200 mbar max – 230V EK1006 VMR5-2/Led 2” Fast opening – Threaded – 200 mbar max – 230V EK1104 VMR4-2 F/Led DN40” Fast opening – Flanged – 200 mbar max – 230V EK1105 VMR6-2 F/Led DN50” Fast opening – Flanged – 200 mbar max – 230V EK1106 VMR7-2 F/Led DN65” Fast opening – Flanged – 200 mbar max – 230V EK1107 VMR8-2 F/Led DN80” Fast opening – Flanged – 200 mbar max – 230V EK1108 VMR9-2 F/Led DN100” Fast opening – Flanged – 200 mbar max – 230V --- VMR93-2 F/Led DN125” Fast opening – Flanged – 200 mbar max – 230V --- VMR95-2 F/Led DN150” Fast opening – Flanged – 200 mbar max – 230V EK1007 VML0-2/Led 3/8” Slow opening – Threaded – 200 mbar max – 230V EK1008 VML1-2/Led 1/2” Slow opening – Threaded – 200 mbar max – 230V EK1009 VML2-2/Led 3/4” Slow opening – Threaded – 200 mbar max – 230V EK1010 VML3-2/Led 1” Slow opening – Threaded – 200 mbar max – 230V EK1011 VML35-2/Led 1-1/4” Slow opening – Threaded – 200 mbar max – 230V EK1012 VML4-2/Led 1-1/2” Slow opening – Threaded – 200 mbar max – 230V EK1013 VML5-2/Led 2” Slow opening – Threaded – 200 mbar max – 230V EK1109 VML4-2 F/Led DN40” Slow opening – Flanged – 200 mbar max – 230V EK1110 VML6-2 F/Led DN50” Slow opening – Flanged – 200 mbar max – 230V EK1111 VML7-2 F/Led DN65” Slow opening – Flanged – 200 mbar max – 230V EK1112 VML8-2 F/Led DN80” Slow opening – Flanged – 200 mbar max – 230V

Solenoids gas valve, Multi-bloc and Ratio Controller

Type Code: VM: Solenoid model R: Fast Opening L: Slow Opening 1-5: Size 2: Max 200 mbar * Also available max 500 mbar and max 6 bar F: Flanged /Led: With led indicator Note.

1. Special versions for Biogas available 2. 110V are available 3. Max pressure 500 mbar are available 4. Max pressure 6 bar are available


Multi-bloc with ratio controller and Two-Stages Code Description Version DG32031 MBC65 Double solenoids + ratio controller 1/2” – max 200 mbar – 230V DG32035 MBC120 Double solenoids + ratio controller 3/4” – max 360 mbar – 230V DG32018 MBC300-VEF Double solenoids + ratio controller 1” – max 360 mbar – 230V DG32019 MBC700-VEF Double solenoids + ratio controller 1”-1/2 – max 360 mbar – 230V DG32020 MBC1200-VEF Double solenoids + ratio controller 2” – max 360 mbar – 230V DG32006 MB-

ZRD(LE)405 PE max 360 mbar Pout 4-20 mbar 230V

DG32007 MB-ZRD(LE)407

PE max 360 mbar Pout 4-20 mbar 230V

Ratio regulator – Zero Governor Code Description Version MDS47025 AG02-1/1 Zero Governor 1/2" P inlet max 500 mbar – P.out 0,2 – 120 mbar MDS47026 AG03-1/1 Zero Governor 3/4" P inlet max 500 mbar – P.out 0,2 – 120 mbar MDS47027 AG04-1/1 Zero Governor 1" P inlet max 500 mbar – P.out 0,2 – 120 mbar MDS47028 AG06-1/1 Zero Governor 1-1/2" P inlet max 500 mbar – P.out 0,2 – 120 mbar MDS47029 AG07-1/1 Zero Governor 2" P inlet max 500 mbar – P.out 0,2 – 120 mbar MDS47030 AG02-R Ratio regulator 1:2 – 1:10 - 1/2" P inlet max 500 mbar MDS47031 AG03-R Ratio regulator 1:2 – 1:10 – 3/4" P inlet max 500 mbar MDS47032 AG04-R Ratio regulator 1:2 – 1:10 – 1” P inlet max 500 mbar MDS47033 AG06-R Ratio regulator 1:2 – 1:10 – 1-1/2" P inlet max 500 mbar MDS47034 AG07-R Ratio regulator 1:2 – 1:10 - 2" P inlet max 500 mbar MDS47035 AG02-I Ratio regulator 2:1 – 10:1 - 1/2" P inlet max 500 mbar MDS47036 AG03-I Ratio regulator 2:1 – 10:1 – 3/4" P inlet max 500 mbar MDS47037 AG04-I Ratio regulator 2:1 – 10:1 - 1" P inlet max 500 mbar MDS47038 AG06-I Ratio regulator 2:1 – 10:1 – 1-1/2" P inlet max 500 mbar MDS47039 AG07-I Ratio regulator 2:1 – 10:1 - 2" P inlet max 500 mbar

MBC: Double gas safety solenoids with ratio controller MB-ZRD: Double gas safety solenoids Two-Stages Gas pressure switch connected 110V available on request


LD tightness control is designed to verify the absence of inadmissible leaks in gas trains composed by automatic shutoff valves. The check can be performed before the ignition of the gas burner or after its stop. This device is used in industrial firing processes and in forced draught burners (when power is higher than 1200 kW, according to EN 746-2 and EN 676).

GW – gas pressure switch

Gas/Air Pressure Switch for gas and air Field adjustable

Code Model Type DG32047 LGW 3 A4 Differential 0,4-3 mbar P max 500 mbar Rp1/4 DG32048 LGW 10 A4 Differential 1-10 mbar P max 500 mbar Rp1/4 DG32032 LGW 50 A4 Differential 2,5-50 mbar P max 500 mbar Rp1/4 DG32049 LGW 150 A4 Differential 30-150 mbar P max 500 mbar Rp1/4 DG32000 GW 3 A4 Over Pressure 0,4-3 mbar P max 500 mbar Rp1/4 DG32050 GW 10 A4 Over Pressure 1-10 mbar P max 500 mbar Rp1/4 DG32001 GW 50 A4 Over Pressure 2,5-50 mbar P max 500 mbar Rp1/4 DG32002 GW 150 A4 Over Pressure 30-150 mbar P max 500 mbar Rp1/4 DG32051 GW 500 A4 Over Pressure 100-500 mbar P max 500 mbar Rp1/4 DG32036 LGW 10 A2P air Differential 1-10 mbar P max 500 mbar Rp1/4 air

LD/LDM-Tightness control

Code Model Type EK2001 LDM2 With pressure switch integrated EL2002 LDM4 Integrated pressure switch and auxiliary valves

Standard code 230V. Also available 110V


FE – Pressure gauge with tap

FE low pressure pressure gauge Features:

- D. 63 mm - Rp. ¼ gas - Double scale mm/H20 and mbar - From 60 to 600 mbar

FE High pressure pressure gauge Features:

- D. 63 mm - Rp. ¼ gas - Double scale mbar and bar - From 2,5 to 40 bar Available with tap protection

Code Model Type FE12056 Man. Rad. BP D.63/60 Low pressure 60 mbar Rp ¼ Æ63 mm FE12054 Man. Rad. BP D.63/100 Low pressure 100 mbar Rp ¼ Æ63 mm FE12055 Man. Rad. BP D.63/250 Low pressure 250 mbar Rp ¼ Æ63 mm FE12057 Man. Rad. BP D.63/600 Low pressure 600 mbar Rp ¼ Æ63 mm FE12054 Man. Rad Glicer. D63/2,5 High pressure 2,5 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/4 High pressure 4 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/6 High pressure 6 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/10 High pressure 10 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/16 High pressure 16 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/25 High pressure 25 bar Rp ¼ Æ63 mm On Request Man. Rad Glicer. D63/40 High pressure 40 bar Rp ¼ Æ63 mm FE12009 Rub. PortaMan ¼ FF Tap for pressure gauge protection ¼ FF


Code Description-230V Version BIS12149 VT-EVP-1S-01-W One stage 3/8 with EVP 220V BIS12150 VT-EVP-1S-02-W One stage 1/2 with EVP 220V BIS12151 VT-EVP-1S-03-W One stage 3/4 with EVP 220V BIS12152 VT-EVP-1S-04-W One stage 1 with EVP 220V BIS12153 VT-EVP-1S-05-W One stage 1-1/2 with EVP 220V BIS12154 VT-EVP-1S-06-W One stage 2 with EVP 220V BIS12162 VT-EVP+S-01-W + stage 3/8 with EVP 220V BIS12163 VT-EVP+S-02-W + stage 1/2 with EVP 220V BIS12164 VT-EVP+S-03-W + stage 3/4 with EVP 220V BIS12165 VT-EVP+S-04-W + stage 1 with EVP 220V BIS12166 VT-EVP+S-05-W + stage 1-1/2 with EVP 220V BIS12167 VT-EVP+S-06-W + stage 2 with EVP 220V

VT – Assembled Valve Train

Bruciatori Industriali Santin valve trains are designed to have: - Easy and fast installation directly on the burner - Safety operation - Reliability in all application

Our Standard valve trains are developed in the NFPA or EN746-2 utilizing FM and CE marked components. Standard Valve Train are developed from 3/8 “to 2”, threaded. Bespoke gas trains are available up to DN150. On request 110V Code includes:

- Manual ball valve - Pressure gauge with tap - Min gas pressure switch - Max gas pressure switch - Double gas safety solenoids - Modular valve and control motor 3 points (only +S)

Type Codes: VT: Standard Valve Train EVP: VMR/VML Solenoids 1S: One stage +S: With modular valve and actuator 3 points 01-06: Size* W: 230V**


Assembled Multi-Bloc gas train with ratio controller and Two-Stages Code Description-230V Version BIS12168 VT-MBC+S-01-W + stage 1/2 with MBC 220V – MBC65 BIS12169 VT-MBC+S-02-W + stage 3/4 with MBC 220V – MBC 120 BIS12170 VT-MBC-VEF+S-03-W + stage 1 with MBC VEF 220V – MBC VEF 300 BIS12171 VT-MBC-VEF+S-04-W + stage 1-1/2 with MBC-VEF 220V – MBC VEF 700 BIS12172 VT-MBC-VEF+S-05-W + stage 2 with MBC-VEF 220V – MBC VEF 1200 BIS12279/B VT-MBZRDLE 405-T 1/2” 230V – High/Low Fire BIS12279 VT-MBZRDLE 407-T 3/4” 230V – High/Low Fire

Code Description-230V Optional for Valve Train BIS12054 KIT “Pilot” Starting flame with valve 230V FE12065 FRG/2MC DN15 Gas stabiliser with filter Threaded 1/2" FE12021 FRG/2MC DN20 Gas stabiliser with filter Threaded 3/4" FE12022 FRG/2MC DN25 Gas stabiliser with filter Threaded 1” FE12024 FRG/2MC DN40 Gas stabiliser with filter Threaded 1-1/2" FE12025 FRG/2MC DN50 Gas stabiliser with filter Threaded 2" FE12003 FM-DN15-T Threaded – Filter 1/2" FE12004 FM-DN20-T Threaded – Filter 3/$" FE12005 FM-DN25-T Threaded – Filter 1" FE12007 FM-DN40-T Threaded – Filter 1-1/2" FE12008 FM-DN50-T Threaded – Filter 2" AM8004 AM-15-T 1/2” – Anti Vibration Joint AM8005 AM-20 T 3/4” - Anti Vibration Joint AM8006 AM-25 T 1” - Anti Vibration Joint AM8107 AM-32 T 1”1/4 - Anti Vibration Joint AM8007 AM-40 T 1”1/2 - Anti Vibration Joint AM8008 AM-50 T 2” - Anti Vibration Joint EL3141 TC2-R05W/W-

230V 230V – Tightness control

DG32001 GW 50 A4 Pressure switch as Tightness control 2,5-50 mbar

Type Codes: VT: Standard Valve Train MBC: Multi-Bloc with ratio control MBZ: Multi-Bloc Two-Stages +S: Multi-Stages 01-05/405/407: Size W: 230V**


Code Description Version EK1036 VFT2 3/4“ EK1037 VFT2x 3/4“ Reduced EK1038 VFT3 1“ EK1039 VFT3x 1“ Reduced EK1040 VFT35 1”-1/4 EK1041 VFT35x 1”-1/4 Reduced EK1042 VFT4 1”-1/2 EK1043 VFT4x 1”-1/2 Reduced EK1044 VFT6 2” EK1045 VFT6x 2” Reduced EK1056 VF4 DN40 Flanged EK1057 VF4x DN40 Flanged Reduced EK1058 VF6 DN50 Flanged EK1059 VF6x DN50 Flanged Reduced EK1060 VF7 DN65 Flanged EK1061 VF7x DN65 Flanged Reduced EK1062 VF8 DN80 Flanged EK1063 VF8x DN80 Flanged Reduced EK1064 VF9 DN100 Flanged EK1065 VF9x DN100 Flanged Reduced EK1066 VF93 DN125 Flanged EK1067 VF93x DN125 Flanged Reduced EK1068 VF95 DN150 Flanged EK1069 VF95x DN150 Flanged Reduced

Code Description Adapting kit VF-VFT for actuators

MZ --- SET M VF direct joint --- SET ML VF lever joint --- SET MT VFT direct joint --- SET MTL VFT lever joint

VF/VFT Gas/Air Butterfly Valve

Type Codes: VF: Butterfly valve flanged VFT: Butterfly valve threaded 2-6: Size X: Reduced version* SET M: Direct joint for VF SET ML: VF joint with lever SET MT: Direct joint for VFT SET MTL: VFT joint with levers *X= 1 reduced 1 step *X=2 reduced 2 steps


Code Description Version EK1014 LMV2 3/4 EK1015 LMV21 3/4 Reduced 1 step EK1016 LMV3 1 EK1017 LMV31 1 Reduced 1 step EK1018 LMV35 1-1/4 EK1019 LMV351 1-1/4 Reduced 1 step EK1020 LMV4 1-1/2 EK1021 LMV41 1-1/2 Reduced 1 step EK1022 LMV6 2 EK1023 LMV61 2 Reduced 1 step EK1103 LMV7 DN65 EK1101 LMV71 DN65 Reduced 1 step --- LMV8 DN80 --- LMV81 DN80 Reduced 1 step

Code Description Version EK1034 MZ3-230 30 Sec – 3 Nm 230V – 3 points Switching cams EK1098 MZ3-110 30 Sec – 3 Nm 110V – 3 points Switching cams EK1035 MZ5 7 to 60 Sec – 5 Nm – Multitension – 0.10V or 4.20mA Surcharge Potentiometer 1000 Optional for MZ3 – Potentiometer 1000 ohm Surcharge Potentiometer 5000 Optional for MZ3 – Potentiometer 5000 ohm

LMV Linear Control Valve Type Codes: LMV: Valve model 2-6: Size 1: Reduced version 1 step C: Direct joint for MZ L: MZ joint with lever Linear flow modular valve model LMV for controlling continuously regulated burner processes, linear ratio between input signal and flow rate, control ratio 25:1, for gas and air. Size available: 3/4 to DN80 LMV can be fitted with MZ Control Motor DN: 10 to 50 connection: thread, Pressure Inlet: max 500 mbar.

MZ Control Motor

Servomotors MZ are designed to operate VF, VFT and VFH butterfly valves and LMV linear modulating valves. MZ3 types are suitable for basic adjusting position, operated by cams connected to driving shaft. MZ5 type is suitable for advanced adjusting position, controlled by analogue signals with very high positioning precision. On request, available ATEX version (MZ.X) and/or 10Nm torque (MZ510, MZ310 and MZ210).

Code Description Adapting kit LMV for

actuators MZ --- C Joint Direct short joint to MZ --- L lever joint Joint to MZ with lever


FM Filter and FRG gas Stabiliser with filter

FRG gas stabiliser with filter. Threaded connection from DN15 to DN50 Flanged connection version DN65 to DN100 P1 = 1 bar – P2 see table below

FM gas filter. Threaded connection from DN15 to DN50 Flanged connection version DN25 to DN300 P max =2 bar Code Model Type

FE12065 FRG/2MC DN15 Threaded FE12021 FRG/2MC DN20 Threaded FE12022 FRG/2MC DN25 Threaded FE12023 FRG/2MC DN32 Threaded FE12024 FRG/2MC DN40 Threaded FE12025 FRG/2MC DN50 Threaded On request FRG/2MC DN25 Flanged On request FRG/2MC DN32 Flanged On request FRG/2MC DN40 Flanged On request FRG/2MC DN50 Flanged On request FRG/2MC DN65 Flanged On request FRG/2MC DN80 Flanged On request FRG/2MC DN100 Flanged FE12003 FM-DN15-T Threaded FE12004 FM-DN20-T Threaded FE12005 FM-DN25-T Threaded FE12006 FM-DN32-T Threaded FE12007 FM-DN40-T Threaded FE12008 FM-DN50-T Threaded On request FM-DN25-F Flanged On request FM-DN32-F Flanged On request FM-DN40-F Flanged On request FM-DN50-F Flanged On request FM-DN65-F Flanged On request FM-DN80-F Flanged On request FM-DN100-F Flanged On request FM-DN125-F Flanged On request FM-DN150-F Flanged On request FM-DN200-F Flanged On request FM-DN300-F Flanged

P2 (mbar) available Model Code 9-22 DN15/20/25 MO0400 20-40 DN15/20/25 MO0500 40-110 DN15/20/25 MO0825 110-150 DN15/20/25 MO0900 150-200 DN15/20/25 MO0970 200-600 DN15/20/25 MO01305 12-35 DN32/40/50 MO0825 20-36 DN32/40/50 MO0850 30-50 DN32/40/50 MO0900 40-60 DN32/40/50 MO0970 60-95 DN32/40/50 MO01000 90-190 DN32/40/50 MO01370 7-18 DN65/80 MO1070 13-27 DN65/80 MO1100 22-50 DN65/80 MO1200 50-130 DN65/80 MO1400ZN 110-200 DN65/80 MO1800ZN 7-16 DN100 MO1070 15-27 DN100 MO1100 27-55 DN100 MO1200 55-130 DN100 MO1400ZN 130-200 DN100 MO1800ZN


Model Inch [mm] AM-15-T 1/2” 145 AM-20 T 3/4” 150 AM-25 T 1” 165 AM-32 T 1”1/4 180 AM-40 T 1”1/2 210 AM-50 T 2” 230 AM-50-F 10 175 AM-65-F 10 175 AM-80-F 10 175 AM-100-F 10 195 AM-125-F 10 195 AM-150-F 10 200 AM-200-F 10 200

Code Description Version AI6000 AI10 3/8” – Threaded AI6001 AI15 1/2” – Threaded AI6002 AI20 3/4” – Threaded AI6003 AI25 1” – Threaded AI6004 AI40 1”1/2 – Threaded AI6005 AI50 2” – Threaded AI6001-FF SFF15 DN15 – Flanged AI6002-FF SFF20 DN20 – Flanged AI6003-FF SFF25 DN25 – Flanged AI6004-FF SFF32 DN32 – Flanged AI6005-FF SFF40 DN40 – Flanged AI6006-FF SFF50 DN50 – Flanged AI6007-FF SFF65 DN65 – Flanged AI6008-FF SFF80 DN80 – Flanged

AM – Anti-Vibration flex pipe

Type Codes: AM: model 15-200: Size T: Threaded F: Flanged

AI-SF-SC – Ball and Gate Valve

Type Codes: AI: Gas/Air ball valve threaded model SFF: Gas/Air ball valve flanged model SC: Air gate valve 10-80: Size On request: DN100,125,150,200


Code Description Version AI6007 SC15 DN15 – Threaded AI6006 SC20 DN20 – Threaded AI6008 SC25 DN25 – Threaded AI6009 SC32 DN32 – Threaded AI6010 SC40 DN40 – Threaded AI6011 SC50 DN50 – Threaded AI6012 SC65 DN65 – Threaded


Code Description Version BIS12220 U-Pack/40 Air valve, without flanges, without kit actuator connection passage 40 BIS12221 U-Pack/50 Air valve, without flanges, without kit actuator connection passage 50 BIS12222 U-Pack/60 Air valve, without flanges, without kit actuator connection passage 60 BIS12223 U-Pack/80 Air valve, without flanges, without kit actuator connection passage 80 BIS12224 U-Pack/40/MZ Air valve, without flanges with kit MZ actuator connection passage 40 BIS12225 U-Pack/50/MZ Air valve, without flanges with kit MZ actuator connection passage 50 BIS12226 U-Pack/60/MZ Air valve, without flanges with kit MZ actuator connection passage 60 BIS12227 U-Pack/80/MZ Air valve, without flanges with kit MZ actuator connection passage 80 EK1034 MZ3-230 30 Sec – 3 Nm 230V – 3 points Switching cams EK1098 MZ3-110 30 Sec – 3 Nm 110V – 3 points Switching cams EK1035 MZ5 7 to 60 Sec – 5 Nm – Multitension – 0.10V or 4.20mA

Code Description Version 80044 MLRC3/4R-40 LMV 3/4 reduced + air DN40 80045 MLRC3/4R-50 LMV 3/4 reduced + air DN50 80046 MLRC3/4-40 LMV 3/4 + air DN40 80047 MLRC3/4-50 LMV 3/4 + air DN50 80048 MLRC1R-50 LMV 1 reduced + air DN50 80049 MLRC1-50 LMV 1 + air DN50 80050 MLRC1-1/2R-

65 LMV 1-1/2 reduced + air DN65

80051 MLRC1-1/2R-80

LMV 1-1/2 reduced + air DN80

80052 MLRC1-1/2-65 LMV 1-1/2 + air DN65 80053 MLRC1-1/2-80 LMV 1-1/2 + air DN80 80054 MLRC2R-80 LMV 2 reduced + air DN80 80055 MLRC2-80 LMV 2 + air DN80

U-Pack air valve

Bruciatori Santin has developed a new aluminium air valve 100% compatible with N-BFN model. Thanks to U-Pack air valve you can get N-BFN ultra-packaging.

MLRC – Mechanical Linear Ratio Controller


Code Model Type LG15010 B3-LP max 30.000 Kcal/h. max pressure 50 mbar Rp. 3/8 LG15014 B3-HP max 90.000 Kcal/h. max pressure 3 bar Rp. 1/4 LG15000 D3-LP max 85.000 Kcal/h. max pressure 50 mbar Rp. 3/4

Code Model Type LG15013 Pilot 1 flame Brass pilot 1 way LG15009 Pilot 2 flames Brass pilot 2 ways LG15008 Pilot 3 flames Brass pilot 2 ways LG15003 T-600 Thermocouple 600 mm LG15004 T-850 Thermocouple 850 mm LG15005 T-1000 Thermocouple 1000 mm LG15006 T-1200 Thermocouple 1200 mm LG15007 T-1500 Thermocouple 1500 mm LG15012 T-extension 500mm Extension for thermocouple + 500 mm LG15011 Igniter sit Spark electrode

B3/D3 Valves

Manual valve for working safely with manual burners. Model available: B3-LP: max 30.000 Kcal/h. max pressure 50 mbar Rp. 3/8 B3-HP: max 90.000 Kcal/h max pressure 3 bar Rp. 1/4 D3-LP: max 85.000 Kcal/h max pressure 50 mbar Rp. 3/4

Always use safety valves and flame sensors with burners and nozzles.

Connect the valve with a thermocouple

Connect the manual valve with pilot and thermocouple:

- Pilot 1 flame - Pilot 2 flames - Pilot 3 flames - Thermocouple: 600, 800, 1000, 1200 and 1500 mm - Igniter for pilots


Code Model Type BIS1111/HP RG-B3 HP-Pilot with valve, thermocouple and pilot max 3 bar – max 95 KW BIS1111/LP RG-B3 LP-Pilot with valve, thermocouple and pilot max 50 mbar - max 34 KW BIS12011/HP RG-B3-HP with valve, thermocouple max 3 bar - max 95 KW BIS12011/LP RG-B3-LP with valve, thermocouple max 50 mbar - max 34 KW BIS1112 RG-D3 LP- Pilot with valve, thermocouple and pilot max 50 mbar – max 95 KW BIS12012 RG-D3 LP with valve, thermocouple max 50 mbar – max 95 KW BIS1110 RG-ES-3/4-T - Pilot with valve, thermocouple and pilot max 50 mbar – max 95 KW BIS12118 RG (TSG) HP-1/4 with valve, thermocouple and gas regulator – max 95 KW BIS12119 RG (TSG) HP-3/8 with valve, thermocouple and gas regulator – max 95 KW

Burner Tubes

Standard burner tube INOX310S, also available refractory block for high temperature applications up to 1500°C and SIC tube for high velocity burners. Datasheet: 1001-1-Burner-Tubes-GB-IT.pdf

Standard and custom length

Assembled Manual safety valve

Assembled manual gas train with: - Manual ball valve - Safety valve B3/D3 - Manual regulator 3/8 or 1/2 - Thermocouple 600/1000/1500 mm


SERVICE

Start-up service:

Although all functions of our burners are tested in our headquarters, we offer a service for the

first burner ignition, provide the knowledge of our technicians for regulations and calibrations of

the various installed devices.

Maintenance:

Industrial heat processes are very complex. For this reason, our technicians are completely

available for all post-sell services.

Telephonic support:

In case of burner damage, our technicians are completely available to offer free, complete and

reliable telephonic support.

Remember that only qualified technicians can repair and certify thermal and industrial heating

systems.

We also offer live shat support via Skype (ID bruciatori.santin) and via Email

[email protected]

Spare parts:

All spare parts for our burners are available on demand. Before spare parts purchase, we

suggest to contact us in order to receive the necessary information.


GENERAL INFORMATION ON OUR WEBSITE www.bruciatorisantin.com

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Bruciatori Industriali Santin Snc

Via Ruffini, 3/A 20037

Paderno Dugnano Milano

[email protected]

Ph. +39 02 99813074

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