Industrial Off-highway Mechanical Engineering The ... · Cardan shaft with double/single and double joints with length compensation, tubular design The 300 series utilizes a centered

The

Originalsince 1919

Cardan and double joints

Pin and block cardan shafts

Drive and driven flanges

Ball and socket cardan shafts

Single pieces and repair of universal joint shaftsComplete Range

Applications in:Pulp and PaperSteel / Metals ProductionOn & Off Highway VehiclesRubber ProcessingMobile EquipmentOil Field MachineryMiningForestryDynamometersTest StandsPumping SystemsPrintingPackagingMaterial Handling

Elbe & Sohn, Inc.South haven, MIPlant Operationsand Sales

IndustrialOff-highwayMechanical EngineeringDistribution

1875 Dewey LaneSouth Haven, MITel: 269-637-7999Fax: [email protected]

106 - 148 Series250 Nm to 7050 Nm torque rangeDIN 58mm to180mm - SAE 1100 -1600flanged and hub connections available18 to 35 degree operating anglesRilsan coated splines

158 - 122 Series10kNm to 35kNm torque rangeDIN 150mm to 250mm flangesSAE 1600 to 1950 flanges16 to 35 degree operating anglesRilsan coated splines

124 - 132 Series40kNm to 225kNm torque rangeDIN 225mm to 435mm flangesFace key and serrated flanges5 to 20 degree operating anglesRilsan coated splines

313 - 320 Series Double Joints4 to 15.2kNm torque rangeDIN 120mm to 180mmSAE and cross serrated flanges30 to 42 degree operating angles

600 Series - Needle Bearing 6-250Nm 700 Series - Pin and Block 8-450Nm 800 Series - Ball & Socket 20-1370Nm35 to 45 degree operating angleSingle & double joints - shaft assembliesSpecial materials and coating options

950 - 990 Series Wing Bearing2.5 to 13.2 kNm torque range5C - 9C and half round interfaces25 degree operating angleRilsan coated splines

SF and SLF Companion FlangesDIN 58mm to 435mmSAE 1100 to 1950Cross serrated and face key designsKeyed, tapered,spline and mill flat boresX-Large and other designs available

Elbe Options:Center, outside, sealed for life lubricationNeedle and roller bearing designsHigh and low temperature componentsExtended slip sectionsQuick disconnect, overload protected andstaggered shaft arrangements

Other designs and configurations available: Consult Elbe USA with your requirements

Cardan Shafts and AccessoriesApplications

Steel IndustryRolling Mills Coil Processing and Coating Tube Mills - Rollforming Bar Mills

Pulp and PaperPaper Machines Pulp Production Corrugating and Converting

CalenderingRubber Industry Plastic Sheet Extrusion

Mobile EquipmentOn and Off Highway Vehicles Mining Equipment Forestry Equipment

Oil Field EquipmentFrac Equipment Cementing Units Drill Rigs Pump Skids

Dynamometers and Test Cells Automotive Assembly ConveyorsPackaging EquipmentMarine PropulsionGeneral Industrial Machinery

Contact your Elbe USA distributor for Sales, Product and Application information q

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Contact your Elbe USA distributor for Sales, Product and Application information Other designs and configurations available: Consult Elbe USA with your requirements

105 - 109 Series 250 to 2200 Nm Torque range

110 - 148 Series 3000 to 7050 Torque range

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124 - 132 Series 42 to 225kNm Torque range

158 - 122 Series 10.65 to 35kNm Torque range

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300 Series Centered Double Joints 4 to 15.2kNm Torque range

600 Series DiN 808 Needle bearing Design 6 to 250Nm Torque range

STANDARD DESIGN 300 SERIESCardan shaft with double/single and double joints with length compensation, tubular designThe 300 series utilizes a centered double joint consisting of two fork parts incorporating the centering

device enclosed in a rubber boot for protection against dirt and moisture.

The 300 series is availailable in two configurations:

1) As a double joint in conjunction with a single joint. This arrangement is most often found in construction equipment with articulated steering. The centered double joint offers the advantage of not requiring the support of an intermediate bearing.

2) The second configeration consists of two centered double joints. Since the difference in angle between both single joints is a maximum of approximately three degrees this configuration practically assures uniform torque transmittal.

* Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available.

Single Joint: Short Bore with K.W. Square BoreStandard Bore

Single Joint: Standard Length

Cardan Shaft with length compensation, tubular design

Double Joint

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700 Series DiN 808 Pin and block Design 8 to 450Nm Torque range

800 Series ball and Socket Design 20 to 1370Nm Torque range


Double Joint Std. Bore & Key Square Bore

Single Joint: Short Bore with K.W. Square BoreStandard Bore


Double Joint Single Joint: Standard Length

* Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available. * Custom lengths, bores, key dimensions, stainless steel construction and anti-corrosion finishes available.

Single Joint

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900 Series Wing bearing Design 2.5 to 13.2Nm Torque range

Wing Bearing Identification

Bearing Cap Styles

HWDHigh Wing DrilledHWTHigh Wing Threaded

DWTDelta Wing Threaded

lWDLow Wing DrilledlWTLow Wing Threaded

* Also available with metric fasteners

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Flange Face Styles


Companion Flanges Face and Hub Dimensions

Companion Flanges Face and Hub Dimensions

SF - Standard Flange LF - Large Flange

SAE – Inch Flanges DIN – Metric Flanges

DIN with Dowel DIN - Face Key DIN - with Cross Serration

SF - Standard Flange LF - Large Flange XF - Large Bore Flange

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Please contact Elbe USA for further information and design assistanceContact your Elbe USA distributor for Sales, Product and Application information

Carden Shaft Accessories and ConfigurationsStandard Cardan Shaft Features and Options

Flanges and Hub Connections:•MultipleSAEseriesflangesavailableinmanyseries

•DINcrossserrated70degreeflanges

•MultipleboltpatternsanddiametersperDINflangesize

•Marinetransmission,SAEandZFstyleflanges

•Short,long,highangleandblankflanges

•Boredandkeyedtoorderhubtypeconnections

Intermediate Shaft Assemblies•Rigidandresilentsupportbearings

Cross kits:•Centerlubrication

•Nolubesealedforlife

•Multi-pointlubricationonbearingcaps

•Highandlowtemperaturesealoptions

•Highandlowtemperaturegreaseoptions

•Needlebearingandrollerbearingdesigns

Spline Sections:•Extendedslips;Lengthcompensationofover1000mmavailable

•Speciallengthshortcoupleddesigns

•Rilsancoatedsplinesstandard

•Tefloncoatingavailableforshortsplineengagementsandhightemperatureservice

•Hightemperaturesplineprotectionsealoption

•Grobprocessrolledsplinedshaftandsleevesforspecialapplications

Clamping, Keyless and Tapered Hub Mounting•Singleanddoublesplitclamphubs

•Twopiece,keyedandkeylessclampinghub

•QDandTaper-lockmounting

•DINflangewithintegralshrinkdisc

•Internalandexternalkeylesslockringdesigns

•Hydraulicmountanddismountsystems

•Taperedandkeyedbores

Quick Disconnect Shaft Connections•Tool-lessreleaseballdetentwithlocking

sleeve;huborflangeconnectiondesigns

•Splineandgearedtoothengagementdesigns

•Swingboltkeyedfaceflanges

•Dogtoothandsegmentalflanges

•DIN70degreecrossserratedfaceflange

Companion Flanges•HighvolumeOEMproductionmachining,grinding,broachingandinductionhardeningcapability

•DIN,SAE,wingstyle,halfround,facekey,gearcoupling,marineandspecialinterfaces

•EDMmachining:precisiondouble/multiple/blindkeyways,splinesandnonroundboreprofiles

•Millflatdesignswithhardenedinserts,nitridedandspecialboreconfigurations

•Splinedborebroaching;involuteorsquaretoothprofiles

•Inductionhardenedandgroundsealbearingsurfaces.

•Largecompanionflangeboreandkeymachining

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Please contact Elbe USA for further information and design assistance

Drive Shaft Identification Dimensional Worksheet

Carden Shaft Accessories and Configurations

Vibration and Torsional Dampening Elements•Varietyofmountingconfigurations,integratedflange,

flywheelorDIN/SAEstandardflange

•Noisedecoupling,dampenstorquepeaks for vibration free power transmission, protection of downstream equipment

•Electricallyinsulating

•Canbeusedinreversingapplications.

•Compact,hightorque,lowweight,maintenancefree

Staggered Shaft Arrangement•Allowsuseofalargerswingdiameterjoinindesigns

with roll spacing restrictions such as sheet and plate levelers an other space constrained applications

•Connectionscanbeproducedinhub, flangeandadaptorspooldesigns

Metric/European Dimension Gear Couplings• Metricandnon-standarddimensiongearcouplinghalves

availabletoreplaceMaina,Esco,Valmet/Moventas, Flenderandothermetricdimensioneddesigns

• Alloy Steel, forged, hardened or nitrided teeth, andfloatingshaftconstructionsavailable

“B” _________ Cap Dia.

“C” _________ Width

Lube Points and Zerk Style:

Center: _______________

None - Lube for life: _______________

On Caps - # of Points: _______________

Operating Conditions (hot, cold, corrosive, etc.) ________________________________________________________

__________________________________________________________________________________________________

__________________________________________________________________________________________________

“M” _______ Brg. Ctr. to Hub End

“G” _______ Hub Diameter

“F” _______ Bore Dia. + Tol.

“L” _______ Bore Depth

Keyway, S.S(s) + Position(s) ________________

_________________________________________

Torque Overload Release Devices•Shearpin,balldetent,frictiondisc

and hydraulic release designs

•Availablewithflangeinterfaces, shaft mounting and hub mountings

•Integralwithcardanshaftor outboard mounted position

“S” _______ Collapsed Length

“X” _______ Extension - Operating

“M” _______ Brg. Ctr. to Flg. Face

“K” _______ Rotary Diameter

“P” _______ Tube Diameter

“W” _______ Spline Outside Diameter

“B” _______ Operating Angle

“RPM” _______ Balance Quality _________

Customer: _________________________________________________________________________________

Application: _______________________________________________________________________________

“A1” _______ Slip End Flange

“A2” _______ Fixed End Flange

“C” _______ DIN: Female Pilot Dia.

“D” _______ SAE: Male Pilot Dia.

“E” _______ Pilot Depth/Height

“B” _______ Flange Thickness

“B.C.” _______ Bolt Circle Diameter

“J” _______ Bolt Hole Diameter

_______ Number of Holes

“Y, Z” _______ Key Width × Height

_______ Flange Style (below)

Describe if Special _________________________

h

The

Originalsince 1919

Cardan and double joints

Pin and block cardan shafts

Drive and driven flanges

Ball and socket cardan shafts

Single pieces and repair of universal joint shaftsComplete Range

Applications in:Pulp and PaperSteel / Metals ProductionOn & Off Highway VehiclesRubber ProcessingMobile EquipmentOil Field MachineryMiningForestryDynamometersTest StandsPumping SystemsPrintingPackagingMaterial Handling

Elbe & Sohn, Inc.South haven, MIPlant Operationsand Sales

IndustrialOff-highwayMechanical EngineeringDistribution

1875 Dewey LaneSouth Haven, MITel: 269-637-7999Fax: [email protected]

Documents

Industrial Off-highway Mechanical Engineering The ... · Cardan shaft with double/single and double joints with length compensation, tubular design The 300 series utilizes a centered