59
Industrial POL Buck controller (Internal MOSFET) Buck converter (external MOSFET) Other topologies (Boost, Sepic, buck-boost)

Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

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Page 1: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Industrial POL

Buck controller (Internal MOSFET)

Buck converter (external MOSFET)

Other topologies (Boost, Sepic, buck-boost)

Page 2: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Industrial Power Block Diagram

Off-Line(AC)

Bus

(12/24/48V)

5V USB

Battery

Inputs

DC/DC

Converter

Controller

& NEXFET

LDO

Power

Switch

Modules

Isolated

Converter

Hot Swap

Loads

LogicDSP &

FPGA

MSP430

& Stellaris

Sensor

Data

Converter

Op Amp

LCD/LED

Display

Motor &

Relay

Charger

DC/DC

Protection

Battery

Management Memory Interface

AC/DC

Flyback

Page 3: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Power Supply System Requirements

Vout /Iout

min/max

noise/dynamics

Vin

min/max

Power

SourcePower

Supply

System

closed loop

Load Current

dynamics,

transients

Output Voltage

Noise / Ripple

Line/Input

Voltage

dynamics,

transients

t

V dV

Footprint Efficiency/ThermalBOM cost

Load: CPU, FPGA, Bulb, DSP,

ADC, Sensor,other

110/220 VAC

4.2V-3.0V

Page 4: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Integration Technology Evolution

External

FET

Controllers

DCDC Controllers (with Ext

FETs) used for ALL

DCDC applications

Integrated

FET

Converters

DCDC Converters (with Int

FETs) used for as many

DCDC applications as

possible

Integrated

Power

Solutions

Today FutureIPS beginning of the

evolution seen with

Integrated FETs several

years ago

Page 5: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Synchronous vs Non Sync

Non-Synchronous Buck

Synchronous Buck

Non-synchronous1. Diode voltage drop is fairly

constant with output current

2. Less efficient

3. Less expensive

4. Used with higher output

voltages

Synchronous1. MOSFET has lower voltage

drop

2. More efficient

3. Requires additional control

circuitry

4. Costs more

Q1L

C0D1

Q1L

C0Q2

Page 6: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Feedback ControlVoltage Mode

• Use when synchronized / fixed switching frequency is needed. Better for higher

duty cycles than current mode.

Voltage Mode with Voltage Feed Forward

• Input Voltage changes – Useful in Automotive, Battery Back up.

Current Mode

• Synchronized / fixed switching frequency is needed with lower parts count. Fast

transient response when fixed frequency is needed.

Emulated Current Mode

• Low duty cycles versus traditional current mode, without current noise susceptibility.

Hysteretic

• Low cost – Few parts count. Fast transient response. Frequency not critical.

DCAP, Constant On Time

• Fast transient response when using POSCAP or medium ESR Cout. Reduced parts

count.

DCAP2, Constant On Time with Emulated Ripple Mode

• Fast transient response when using ceramic Cout. Reduced parts count.D-CAP+

• Fast transient, reduced parts count in multi-phase and high accuracy Vout

DCS (Direct Control w/ Seamless transition to Power Save Mode)

• Light load efficiency is needed, fast transient response, reduced parts count.

Page 7: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Buck Controllers

Page 8: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Industrial DC/DC ControllersStep-Down Controllers

Ou

tpu

t C

urr

en

t (I

OU

T)

Input Voltage (VIN)8 40 524.5 10 60 1006 13

TPS40055/57 - Voltage Mode w/ Feed Forward

LM5117 / LM25117 – Emulated Current Mode

LM5116 / LM25116 – Current Mode

LM5119 / LM25119 – Current Mode, Dual Channel

55 805.5

LM3150/1/2/3 – Constant On-Time

TPS40200 - Voltage Mode w/ Feed Forward

TPS40170 - Voltage Mode w/ Feed Forward

42 65

LM5088 and LM25088 – Emulated Current Mode

75

LM5085 and LM25085 – Constant On-Time

Synchronous

Non-Sync

5A

10A

15A

20A

30A

40A

50A

LM27402 - Voltage Mode

LM3485 – Hysteretic PFET Control

Page 9: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS40170 4.5-60V Wide Input Synchronous Buck Controller

0.600V Reference (1% accuracy)

100kHz - 600kHz Programmable Frequency

Voltage Mode Control - Input Feed-

Forward

Bi-directional Frequency Synchronization

with Master/Slave option

Programmable over-current and selectable

short-circuit protection

Voltage Tracking

Point-of-load modules and converters

Merchant power, Industrial, Automotive

Datacom, Telecom equipment

Performance processors DSPs, ASICs

Accurate Vout regulation

Optimize for small duty cycle or size

Fast system response to line transients

Eliminates beat noise and up to less 50% input

capacitance required

Optimization of power stage components

Support all sequencing scheme to control inrush

currents

GND

VIN

SYNC VIN

HDRV

SW

BOOT

LDRV

PGND

VBP

ILIMAGND

VDD

SYNC

SS

M/S

RT

TRK

COMP

VOUT

UVLOENABLE

FB

PGOOD

ENABLE

19

201

18

17

16

15

14

13

12

2

3

4

5

6

7

8

9

10 11

M/S

TRK

TPS40170

•TPS40170EVM-578

•SwitcherPro™ tool20 pin 3.5mmx4.5mm QFN

Page 10: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Voltage Mode Control

ADVANTAGES

• Single feedback loop

• Good noise margin

• Voltage regulation is

independent of current

DISADVANTAGES

• High BW EA required

• More difficult double-pole

compensation

• Output caps affect

compensation

• VIN affects loop gain

Ton

CLOCK

LATCHOUTPUT

EAREF

VOUT

PWMCOMP

VE

OSC

VR

CLOCK

VIN

VE

VR

+

VOUT

R Q

S

Page 11: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Voltage Mode w/ Voltage Feed-Forward

Ramp Generator Circuit

• Varies the PWM ramp with

line voltage

• Maintains constant ramp

magnitude

• Excellent response to line

variations

• PWM does not have to wait

for loop delays to change

the duty cycle

• Useful when input voltage

varies

EAREF

VOUT

PWMCOMP

VE

OSC

VRamp

CLOCK

VIN

+

VOUT

R Q

SRKFF

VE

Page 12: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM5119EVAL/NOPB

Dual or Single Multiphase Configuration

Wide Vin Range: 5.5V to 65V (LM5119),

4.5V to 42V (LM25119)

3.3A Gate Drive Supports 20A/Channel Loads

Emulated Current Mode (ECM) Operation

Programmable from 50 kHz to 750kHz

Diode Emulation Mode (DEM) increases light

load Efficiency

Automatic switch over to external bias

Programmable current limit, soft-start, and

under-voltage lockout

LLP-32 (5x5mm)

Multiphase outputs decrease capacitance, reduce BOM cost and increase power density

Wide operating range allows step-down from HV

rails without the need for a transformer

ECM enables stable high step-down ratios

Low Iq, diode emulation, and external bias enable

high efficiency at light loads and in standby

LM5119/LM2511965V/42V Dual Channel, Multiphase Synchronous Buck controllers

Automotive Infotainment

Industrial DC-DC motor drivers

Automotive USB accessory adapters

Telecom: Servers, routers

Page 13: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Diode Emulation Mode

• Sync Buck– Light load efficiency is

not good

– Reverse current through the low-side MOSFET.

• Non-Sync Buck– Light load efficiency is

good.

– No reverse current at light load.

Q1L

C0D1

Q1L

C0Q2

Page 14: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Current Mode Control

ADVANTAGES

• Fast response to output

current changes

• Single-pole compensation

• Inherent current limiting

• Inherent feed forward

• Multiple phase current sharing

possible

DISADVANTAGES

• Two feedback loops if a

current amplifier is used

• Need for slope compensation

• Current limit “tail”

• Noise sensitivity due to

leading edge current spike

EAREF

VOUT

PWM

COMPV

E

VIN

+

VOUT

R Q

S

CLOCK

VE

VS

LATCHOUTPUT

CLOCK

VS

RCS

-VIN

Ton

Current Ramp

Page 15: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Emulated Current Mode Control

Inductor current is EMULATED by:

• Measuring inductor voltage and

estimating current ramp

• Measuring diode current

Vin

VoutVin - Vout

25uA5u x (Vin - Vout)

A = 1

ON

CONTROL

TIMING

SAMPLE

&

HOLD

RAMP SIGNAL FOR PWM

AND CURRENT LIMIT

0.5 V/ A

CRAMP

Rs

Vin Vout

Is

RAMP

Q1

D1

L1

dv/dt = (Vin - Vout) / CRAMP

di/dt = (Vin - Vout) / L1

Sample and Hold

DC Level

TON

RAMP

500ns

Tsw

Tsw - 500ns

Sample and Hold

• A forced off-time of 500ns is implemented each

cycle to allow time to sample and hold diode or

sync switch current.

Page 16: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Wide Operating Range of 6Vin to 100Vin

(LM25116 up to 42V)

Programmable Output from 1.215V to 80V

(LM25116 programmable up to 35V)

Emulated current mode (ECM) Operation

3.5A Peak Gate Drive Capable of 20A Loads

Low IQ shutdown: <10uA

Diode Emulation Mode increases light load

Efficiency (DEM)

Automatic switch to external bias supply

Programmable current limit, soft-start, and

under-voltage lockout

eTSSOP-20

Wide operating range allows step-down from HV

rails without the need for a transformer

ECM enables stable high step-down ratios

Low Iq, diode emulation, and external bias enable

high efficiency at light loads and in standby

LM5116/LM25116100V Wide Range Synchronous Buck Controller

FB

VIN VCC

RT/SYNC

VIN

HB

EN L

CHB

CVCC

LM5116

COMP

AGND

CSG

RAMPSS

CIN

COUT

CS

PGND

LO

VOUT

HO

SW

UVLO

VIN

VCCX RFB2

RFB1

RS

CSS

CCOMP

RCOMP

CHF

RT

VOUT

RUV2

RUV1

DEMB

CRAMP

CSYNC

Automotive Infotainment

Industrial DC-DC motor drivers

Automotive USB accessory adapters

Telecom: Servers, routers

Page 17: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM(2)5088MH-1EVAL

Wide Vin Range : 4.5V to 75V (LM5088),

4.5V to 42V (LM25088)

Programmable Output from 1.21V to 70V

(LM25088 1.21V to 40V)

Spread spectrum EMI reduction (LM5088-1)

Hiccup timer for overload protection (LM5088-2)

High duty cycle for reduced dropout voltage

Capable of 10A outputs

1.5% feedback reference accuracy

Programmable switching frequency up to 1 MHz

Low IQ and Standby modes

eTSSOP-16

Wide operating range addresses high voltage

automotive and industrial applications

Spread spectrum reduces EMI allowing better

performance in sensitive environments

Low IQ and Standby modes allows applications to

increase efficiency when the device is not in use

AEC-Q100 Grade 1 qualified

LM5088/LM2508875V/42V Wide Input Range NFET Buck Controllers

Automotive Infotainment

Industrial DC-DC motor drivers

Automotive USB accessory adapters

Telecom: Servers, routers

Page 18: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Spread Spectrum – Clock Dithering

• Intentionally changing the

switching frequency

– Spreads the noise over many

frequencies

– Reduces peak amplitude of

emisssions

– Easier to pass emissions

testing

– Can be implemented on IC

with a sync function

Page 19: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM(2)5117EVAL

Wide Vin Range : 5.5V to 65V (LM5117),

4.5V to 42V (LM25117)

Emulated Current Mode (ECM) control

0.8V + 1.5% feedback reference

Current monitoring output (IOUT)

Adjustable output from 0.8V to 0.9*Vin

Drives standard or logic level MOSFETs

Low 15uA shutdown mode quiescent current

Synchronizable switching frequency to 750KHz

Programmable soft-start or voltage tracking

Package: TSSOP-20 and LLP-20

Wide operating range addresses high voltage

automotive and industrial applications

Analog telemetry provides average output

current information

Low Shutdown IQ offers increased efficiency when

the device is not in use

LM5117/LM2511765V/42V Wide Input Range Buck Controllers

Automotive Infotainment

Industrial DC-DC motor drivers

Automotive USB accessory adapters

Telecom: Servers, routers

HO

SW

LO

CS

FB

HB

VIN

VIN

COMPRT/SYNC

RAMP

SS/TRK

AGND

UVLO

PGND

VOUT

VCCDIS

RES

IOUT

DEM

VCC

PGOOD

LM5117

Page 20: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS40055/578-40V Input Synchronous Buck Controllers

0.7 volt 1.0% reference

Programmable Frequency 150kHz to

1MHz

Drives upper and lower N Ch. MOSFETs

Programmable soft start

Sync pin

Voltage mode control with input feed

forward

16 pin TSSOP PowerPAD™

Point-of-load regulation for DSPs, FPGAs,

ASICs off 12/24V bus

Base stations, broadband, networking, &

optical comm.

Industrial systems

2

3

4

5

1

6

7

8

15

14

13

12

16

11

10

9

TPS40050PWP

KFF

VIN

ILIM

COMP

VFB

SS

SGND

SYNC

BP5

RT

PGND

LDRV

BP10

SW

HDRV

BOOST

VIN

+

-

VOUT

+

-

TPS40057

Part Number Attribute

TPS40055 Source/sink

TPS40057 Source/sink w/pre-biasEVM/Tool

TPS40055EVM-001 (15-A)

TPS40055EVM-002 (2-A)

SwitcherPro design tool

Supports advanced processors

Small LC filter and low duty cycle

operation supports low Vout / high Vin

High efficient synchronous rectification

Reduces inrush currents

Eliminates beat noise

Tight output voltage regulation over wide

input voltage variations

Thermally enhanced packaging

Page 21: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM/Tool

LM31506V to 42V Input Synchronous Step-Down Controller

• Easy to Use Constant On-Time

Architecture Reduces Component Count

• Emulated Ripple Mode Control Allows

Low ESR Capacitors

• Programmable up to 1000kHz Operation

• Provides up to 12A Output Current

• 2% Vref Accuracy (0.6V)

• LM3150-250EVAL

• WEBENCH Tool

• Telecom and Networking Equipment

• Routers and Security Surveillance

• Power modules

• No Loop Compensation Components and

Very Fast Transient Response

• Saves Board Space and Reduces Voltage

Ripple

• Optimize for High Efficiency or Small Size

• High Output Current Capability

• Powers Low Voltage Processors

14 pin HTSSOP

Page 22: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Buck Converter (Internal MOSFET)

Page 23: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Industrial Integrated FET DC/DC ConvertersStep-Down Converters > 42V Input

0.5AOu

tpu

t C

urr

en

t (I

OU

T)

Input Voltage (VIN)

1A

1.5A

2.5A

3A

TPS54060

3.5V 4.5V 5.5V 36V 42V 75V6.0V

LM5010A

60V

TPS54160

LM5575

TPS54260

LM5576

TPS54062

100V

LM5009A

50mA

150mA

LM5008A350mA

Synchronous

Non-Sync

LM5574

LM5007

LM5006

LM5005

LM5017 NEW!

Page 24: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

LM5017EVAL, LM5017ISOEVAL

Input voltage range: 9V to 100V

Integrated HS and LS FETs

Constant On-time (COT) architecture

Switching frequency adjustable to 1MHz

600mA/300mA/100mA output current levels

Integrated Input under-voltage lock-out

Ultra-fast transient response

Output adjustable to 1.22V

Precision reference, ± 2.5%

Peak current limit protection

Thermal shutdown

PSOP-8, LLP-8 packages

Transient protection with no clamping circuitry

50% BOM reduction compared to controller

No external loop compensation

Smaller magnetics

Non-Isolated and Isolated 48V

Telecommunications

High Voltage Industrial

Automotive Battery Management

LM5017/18/19Industry’s First 100V Synchronous Buck Regulator Family

10 fewer components than leading competitor when used as

isolated bias supply

Page 25: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Constant-On-Time (COT)

TON - Terminated by On-Timer

TOFF - Terminated by VFB < VREF

VOUT

IOUT

GND

VREF

+-

SW

IL

VFB

VREF

VFB

VIN

VOUT

TON TOFF

VIN

ON

Timer

RON

Page 26: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

COT Fast Transient Response

• COTs have no error amplifier and compensation to limit the

bandwidth

• This results in very fast response to load/line transients.

Fast Response

Load Current

Inductor Current

VOUT

Zoomed

Page 27: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM5005EVAL

7V to 75V Operating Input Voltage Range

(LM25005 up to 42V)

Integrated 75V N-channel Buck Switch

2.5A Output Current

Emulated Current Mode control

Adjustable Output Voltage From 1.225V

Internal Start-up Regulator

Fast Transient Response

FSW programmable from 50kHz to 500kHz

Frequency synchronization input

Package: TSSOP 20 EP (exposed pad)

Achieves very small duty cycle to convert from

high input voltage to low output voltage

Single stage high voltage conversions improve

efficiency, cost and reduce board space

Non-Isolated Telecom Buck Regulator

42V Automotive Systems

High Voltage Secondary Side Post

Regulator

LM5005/LM2500575V, 2.5A Buck Switching Regulator

Page 28: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

LM5574EVAL

LM5575EVAL

LM5576EVAL

Ultra-wide input range from 6V to 75V

Integrated 75V, 170mΩ N-channel MOSFET

Operating frequency adjustable between 50kHz

and 500kHz with single resistor

Master or slave frequency synchronization

Adjustable soft-start

Emulated current mode control architecture

eTSSOP-16 package (LM5574/5) or eTSSOP-20

package (LM5576)

Output current options of 0.5A (LM5574), 1.5A

(LM5575), or 3.0A (LM5576)

AECQ100 Grade 1 and 0 Qualified

Flexible to support 12V, 24V, and 48V rails

Can be optimized for efficiency or solution size

Will self synchronize when connected to other

regulators

Supports rapid transient performance and low

noise

Fully WEBENCH® enabled

High voltage applications

Industrial, medical, and military power supplies

Communication and infrastructure equipment

Automotive

LM5574/5/66V to 75V SIMPLE SWITCHER® Buck Regulators

Page 29: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

• Integrated 200m High Side MOSFET

• Pulse Skipping Eco-ModeTM with 138uA

Operating and 1.3uA Shutdown Current

• 100 kHz to 2.5 MHz Switching Frequency

• Synchronizes to External Clock

• Adjustable Slow Start Time

• PG, Enable, and Track Pin

• Greater than 90% Peak Efficiency

• High Light Load Efficiency: Greater than

60% Efficiency at 10mA

• Low Duty Cycle or Smaller L&C Sizing

• Eliminates Beat Noise

• Reduces Inrush Currents

• Implement Various Sequencing Schemes

• Aftermarket Automotive

Accessories

• Smart Metering

• GSM/GPRS Module for Security

Systems, Inventory Management

• 12/24/48V Industrial Systems

TPS54060, TPS54160, TPS542603.5 to 60V Input SWIFT™ Step-Down Converters

TOOLS

TPS54060EVM-457

TPS54160EVM-230

TPS54260EVM-597

WEBENCH® DesignerSame packages are pin to pin compatible

* Preview Status

Part

Number

Iout

(A)Package

TPS54060 0.5 MSOP10

TPS54060 0.5 3x3SON

TPS54160 1.5 MSOP10

TPS54160* 1.5 3x3SON

TPS54260 2.5 MSOP10

TPS54260 2.5 3x3SON

Vo: 0.8V to 57V

Page 30: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Eco-mode™

• Trademarked SWIFT (TPS54xx) converters power saving mode.

• Similar to PFM mode:– skips pulses.

– goes into energy saving, low power sleep mode during the pulse skipping period.

• Eco-mode is activated when COMP pin voltage falls to 500 mV.

Page 31: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Eco-mode™

0

10

20

30

40

50

60

70

80

90

100

0.001 0.01 0.1 1 10

TPS54140

TPS54331

TPS54620

TPS54331 without Ecomode

TPS54140 without Ecomode

Ecomode

Ecomode

Page 32: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS540624.7V to 60V Input, 50mA SWIFT™ Synchronous Step-Down Converter

• Fully Synchronous with Integrated

1.5/0.8 Power MOSFETs

• 100kHz to 400kHz Adjustable

Frequency

• 89uA Operating Quiescent and

1.7uA Shutdown Current

• High Efficiency with More than 20mm2

Board Space Savings. No Power Diode

• Synchronizes to Clock to Reduce Noise

in Sensitive Applications

• Improves Light Load Efficiency for Tight

Current Budgets

• Industrial Process Control, Metering,

Security Systems

• 4-20mA Current Loop Powered Sensors

• Low Power Standby or Bias Voltage Supply

• L7805 Linear Replacement

TPS54062EVM-695

Design Calculator Tool8 MSOP or 3x3mm SON Packages

Page 33: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS54062 Powering 4-20mA Sensors

Synchronous Buck Converter

Micro-Controller4-20mA Current-

Loop Transmitter

Base

Emitter

IOUT

DACOUTIIN

ADCIN

VCCVIN (V+)

+

Vin Vout

XTR115

MSP430

TPS54062

-Iout

Vloop to

sensors

EN

VIN

RT/CLK

PH

2-Wire Current Loop Application• ADCIN determines how

much current (Iout) to sink:

0% = 4mA

100% = 20mA

• High efficiency, low Iq

synchronous buck converter

allows more current than a

linear to meet current

budget

Faster micro-controller

speeds

Additional circuitry

• Fixed / Synchronizable

frequency of TPS54062

(CLK pin) helps reduce

noise to analog circuitry

~3.5mA budget

(must be <4mA)

Page 34: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Integrated FET DC/DC ConvertersStep-Down Converters ≤ 42V Input

0.5A

Ou

tpu

t C

urr

en

t (I

OU

T)

Input Voltage (VIN)

1A

1.5A

2.5A

3A

5A

TPS54040

3.5V 4.5V 5.5V 36V 42V 75V6.0V 60V

LM22674

LM25010

LM22672

LM3100

TPS54140

LM25011

LM226802A

TPS54240

TPS5430

TPS5450

LM3102

LM31030.75A

100V

Synchronous

Non-Sync

LM25574

LM25575

LM25576

LM25007

LMR24220

Page 35: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Input voltage range of 4.5V to 36V or 42V

0.8V, +/-1.5% Internal reference

Output current of 0.75A (LM3103), 1.5A

(LM3100), or 2.5A (LM3102)

Integrated low RDSon synchronous MOSFETs

for high efficiency

Low component count and small solution size

No loop compensation required

COT architecture

Programmable switching frequency up to 1MHz

Pre-bias startup

eTSSOP packaging

Integrated synchronous MOSFETs provides high

efficiency at low output voltages

COT architecture requires no loop

compensation, reduces component count, and

provides ultra fast transient response

Constant switching frequency

Stable with low ESR capacitors

Point of load conversions from 5V, 12V, and

24V rail

Embedded systems

Industrial controls

LM3100/2/34.5V-42V SIMPLE SWITCHER® Synchronous Buck Regulators

LM3100EVAL

LM3102EVAL

LM3103EVAL

Page 36: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Why Prebias?

Large negative

inductor current

during turn-on

2V of Prebias on

output of supply

Supply pulls output

low at turn-on

Page 37: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

LMR24210EVAL

LMR24220EVAL

LMR24210 / 2042Vin, 1.0A/2.0A Synchronous Buck SIMPLE SWITCHER® Nano Regulator

Input voltage range of 4.5V to 42V

Output voltage range of 0.8V to 24V

Output current up to 2.0A

Integrated low RDSon synchronous MOSFETs for

high efficiency

Up to 1 MHz switching frequency

Low shutdown Iq, 25 uA typical

Programmable soft-start

No loop compensation required

COT architecture with ERM

28 bump micro SMD (2.45 x 3.64 x 0.6 mm)

packaging

Fully enabled for WEBENCH® Power Designer

Tiny overall solution reduces system cost

Integrated synchronous MOSFETs provides high

efficiency at low output voltages

COT with ERM architecture requires no loop

compensation, reduces component count,

and provides ultra fast transient response

Stable with low ESR capacitors

Point-of-load conversions from 3.3V and 5V rails

Space constrained applications

Battery powered equipment

Industrial distributed power applications

Power meters

Page 38: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

A BIG NO-NO! However……

FB

SW

L1

C2

R1

R2

BST

VCC

C3

C4

D1V

OUT

RON/SD

VIN

InputVoltage

C1

RTNSGND

RON

R3

Load

Distributed capacitance

around the PC board

An external ripple injection

circuit can be used to help

generate a new on pulse

COUT

VOUT

GND

Rr

Cac

C r

R

To FB

R

L1

FB1

FB2

COT Ripple Requirement

Page 39: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

COT w/ Emulated Ripple Mode (ERM)

• Patented ERM technology satisfies ripple requirements of COT control:

– Emulated Ripple is coupled internally to feedback comparator from low-side

switch of buck power stage

– No ripple required at regulator output (clean VOUT)

RFB2

RFB1

+

-

Feedback

Comparator

VREF

+

RL

VIN

VOUTL

COUT

One-Shot

Timer

FB

COT Buck Regulator

SW

VSW

I L

Emulated

Ripple

0 V

VREF

Reference

Plus

Ripple

Low ESR for

Low Output

Ripple

Page 40: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM25011MY-EVAL

6V to 42V Input Voltage Range

Current Limit Adjustable to 2A

Switching Frequency Adjustable to

2MHz

No Loop Compensation Required

Output Voltage Adjustable From 2.51V

Power Good Output

Ultra Fast Transient Response

LM25011A: Low Dropout Operation For

Higher Duty Cycles

Package: MSOP10

High switching frequency allows for small form

factor solution size

2MHz switching frequency avoids radio

interference

Adjustable current limit allows for optimal

inductor size and cost

Off-battery Automotive Infotainment and

Telematics Systems

USB Power Supply

Smart Meters/Power Meters

LM25011A 42V, 2A COT Buck with Adjustable Current Limit

FB

SW

L1

COUT

RFB2

RFB1

LM25011

BSTC

BST

D1

CS

RT

VIN

6V to 42VInput

CIN

SSC

SS

RT

VOUT

SGND

PGD

VPGD

PowerGood

CSG

RS

Page 41: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Part

Number

Iout

(A)

Adj Cur

Limit

Soft

Start

Enable Fsync /

Fadj

EVM

LM22674 0.5

LM22671 0.5 LM22671EVAL/NOPB

LM22675 1.0

LM22672 1.0 LM22672EVAL/NOPB

LM22680 2.0

LM22670 3.0 LM22670EVAL

LM22670INVEVAL/NOPB

LM22673 3.0 LM22673EVAL/NOPB

LM22676 3.0

LM22677 5.0 LM22677EVAL/NOPB

LM22678 5.0

LM22679 5.0 LM22679EVAL/NOPB

Vin range 4.5V-42V

Output current up to 5A

Internally compensated voltage mode control

Precision enable

Fixed frequency of 500kHz, Fadj from 200kHz to

1MHz and frequency synchronization

External soft-start

Adjustable current limit

Stable with ceramic capacitors

PSOP-8 and TO-263 Thin packages

AECQ100 Grade 1 qualified

Low component count enables ease of use, small

solution size, and fast time to market

Supports 5V, 12V, and 24V rails

Optimize BOM for high efficiency or small solution

size

High voltage applications

Industrial, medical, and military power

supplies

Communication and infrastructure

Automotive

LM22670/1/2/3/4/5/6/7/8/9/804.5V to 42V SIMPLE SWITCHER® Buck Regulators

Page 42: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

LM25576EVAL

Wide input range from 6V to 42V

Integrated 42V, 170mΩ N-channel MOSFET

Operating frequency adjustable between

50kHz and 1MHz with single resistor

Master or slave frequency synchronization

Adjustable soft-start

Emulated current mode control architecture

eTSSOP-16 package (LM25574/5) or

eTSSOP-20 package (LM25576)

Output current options of 0.5A (LM25574),

1.5A (LM25575), or 3.0A (LM25576)

AECQ100 Grade 1 and 0 Qualified

Flexible to support 12V and 24V rails

Can be optimized for efficiency or solution size

Will self synchronize when connected to other

regulators

Supports rapid transient performance and low

noise

Fully WEBENCH® enabled

High voltage applications

Industrial, medical, and military power supplies

Communication and infrastructure equipment

Automotive

LM25574/5/66V to 42V SIMPLE SWITCHER® Buck Regulators

Page 43: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

• Integrated 200m High Side MOSFET

• Pulse Skipping Eco-ModeTM with 138uA

Operating and 1.3uA Shutdown Current

• 100 kHz to 2.5 MHz Switching Frequency

• Synchronizes to External Clock

• Adjustable Slow Start Time

• PG, Enable, and Track Pin

• Greater than 90% Peak Efficiency

• High Light Load Efficiency: Greater than

60% Efficiency at 10mA

• Low Duty Cycle or Smaller L&C Sizing

• Eliminates Beat Noise

• Reduces Inrush Currents

• Implement Various Sequencing Schemes

• Aftermarket Automotive Accessories

• Smart Metering

• GSM/GPRS Module for Security

Systems, Inventory Management

• 12/24/48V Industrial Systems

TPS54040, TPS54140, TPS542403.5 to 42V Input SWIFT™ Step-Down Converters

TOOLS

TPS54040EVM-456

TPS54140EVM-429

TPS54240EVM-605

WEBENCH® Designer

Same packages are pin to pin compatible

Part

Number

Iout

(A)Package

TPS54040 0.5 MSOP10

TPS54140 1.5 MSOP10

TPS54240 2.5 MSOP10

TPS54240 1.5 3x3SON

Vo: 0.8V to 39V

Page 44: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Other Topologies

Page 45: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Various Topologies

7

9

8

10

2

4

5

1 RC

SS

COMP

FB

GDRV

VBP

ISNS

VIN

TP

S40210

VIN

VOUT

Rsense

3 DIS/EN

6GND

7

9

8

10

2

4

5

1 RC

SS

COMP

FB

GDRV

VBP

ISNS

VIN

TP

S40210

VIN

VOUT

Rsense

3 DIS/EN

6GND

7

9

8

10

2

4

5

1 RC

SS

COMP

FB

GDRV

VBP

ISNS

VIN

TP

S4

0210

VIN

Rsense

3 DIS/EN

6GND

Co

BOOST

FLYBACKSEPIC

Many reference designs available on request.

Buck-Boost

Page 46: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Industrial DC/DC Controllers and ConvertersOther Topology (Boost, Buck/Boost, SEPIC, etc)

Featu

res

Input Voltage (VIN)40V 52V3V 60V 75V6V 55V

With FET

Controller

4.5V 42V

LM5002 0.5A - Boost / SEPIC / Flyback

LM5000 2A - Boost

TPS40210 – Boost / SEPIC / Flyback

LM5001 1A - Boost / SEPIC / Flyback

LM5118 – Single Inductor Buck/Boost

LM5020 – Boost / SEPIC / Flyback

TPS55010 Isolated Fly-BuckTM

LM5022 – Boost / SEPIC / Flyback

90V8V

LM2585/6 3A – Boost / SEPIC / Flyback

LM2587/8 5A – Boost / SEPIC / Flyback

TPS55340 5A – Boost / SEPIC / Flyback

Page 47: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM5118EVAL

Wide Operating Range: 3V to 75V

Programmable Output from 1.23V to 70V

Emulated Peak Current Mode Control

Smooth transition between step-down and

buck-boost modes

Switching frequency programmable to 500kHz

Ultra low Shutdown current 1uA

Integrated high voltage bias regulator, soft-start,

and thermal shutdown

± 1.5% Reference Voltage Accuracy

eTSSOP-20

High efficiency vs. SEPIC designs

ECM control and smooth mode transitions

provide stable regulation over wide Vin and

load conditions

Ultra low shutdown current of 1uA provides the

flexibility needed in max efficiency applications

AEC-Q100 automotive grade 1 qualified

Automotive Infotainment and Start/Stop Systems

Telecom and Industrial Buck/Boost Supplies

High-current Battery Chargers

LM511875V Wide Voltage Range Buck-Boost Controller

Page 48: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS55340 5A 40V SWIFT™ Boost Converter

TPS55340

VIN

EN

SW

SW

SWFREQ

SS

COMP

SYN

AGND

FB

PGND

PGND

PGND

VIN VOUT

• 2.9V to 38V Input Voltage Range

• 70m, 5A Peak, 40V Low-side MOSFET

• Current-mode Control with Slope Comp

• Lossless SenseFET current Sensing

• 1 uA Shutdown Current

• 100kHz to 1.2MHz Switching Frequency

• PLL Frequency Synchronization

• 93% Maximum Duty Cycle

• + 2 % Error Amplifier Reference

• Programmable Soft-Start

• QFN16 (3x3mm) or HTSSOP14

• Industrial Power Systems

• Thunderbolt ports in laptop

• Wide Input Voltage Range

• High Switching Frequency Enables Small

Passives

• Small Total Solution Size

Page 49: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Adjustable Soft Start

Enable function

Externally compensated

Low I-sense threshold (150mV)

Supports Boost, Flyback, and

SEPIC topologies

Synchronizable to external clock

Prevents inrush current

On/off control

Design flexibility

Enables use of small I-sense resistors with

lower power dissipation

Design and implementation flexibility

Battery powered systems

Industrial control systems

LED lighting systems (40211 with 260mV ref)

TPS402104.5V to 52V Input Current Mode Boost Controller

EVM

TPS40210EVM

TINA/PSPICE models

10 pin MOSP/SON

Automotive Qual: TPS40210-Q

Page 50: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM/Tool

LM50226V to 60V Low Side Controller for Boost and SEPIC

• Internal 60V Start Up Regulator

• 1A peak MOSFET Gate Driver

• Current Mode Control

• 90% Maximum Duty Cycle

• Programmable Fsw to 2MHz

• Externally Synchronizable (AC

Coupled)

•Webench Tool

•LM5022EVAL

• SEPIC Converters

• Boost Converters

10 pin MSOP

• High Vin Start-up with No Extra Parts

• High Current Capability

• Inherent Input voltage Feed Forward

• Supports Low Vin and High Vout

• Optimize for Size or Efficiency

• Eliminates Beat Noise to Reduce

Electro Magnetic Interference

Page 51: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM5020EVAL

LM5020100V Current Mode PWM Controller

Internal 100V Start-up Bias Regulator

Integrated 1A gate driver, error amplifier and

precision reference

Current mode Control for inherent line feed-forward

with Current Sense Leading edge blanking

Programmable Line UVLO w/ adjustable hysteresis

Resistor Programmed 1MHz Oscillator with

synchronization capability

Internal error amplifier, soft-start, and thermal

shutdown

Two Max Duty Cycle Options: LM5020-1:80%,

LM5020-2: 50%

MSOP-10, LLP-10 (4x4mm)

High level of integration allows for greater power

density DC-DC power converters

100V operation a wide range of high voltage

telecom and industrial applications

Current mode control with leading edge blanking

simplifies design and improved transient response

Isolated DC-DC Converter Modules

Telecom, Data communication systems

Automotive and Industrial power

supplies

Distributed power systems

Page 52: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Current Mode Leading Edge SpikeFilter out the leading edge spike with a RC filter

Use leading edge blanking

This portion of the duty cycle is

un-available Precludes narrow

pulses (high Vin to Vout ratios)

Waveform Distortion is a

problem for small duty cycles Filter

CLOCK

SWITCH

DRIVERS

R

S

Q

SWITCH

CURRENT

MEASURE

1.25V

REFERENCE

Vin Vout

ERROR

AMPPWM

COMPARATOR

Q1

Q2

L1

Page 53: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

EVM PART # LM500EVAL,

LM5001BSTEVAL

3.1V to 40V Operating Input Voltage Range

Integrated 80V N-channel Switch

2A/1A/0.5A Output Current

Current Mode control with Adjustable

Compensation

Adjustable Output Voltage From 1.284V

Cycle-by-Cycle Current Limiting

Selectable Operating Frequency from

300kHz to 1.3MHz

Package: TSSOP16 and LLP-16

Integrated switch enables simple isolated and non-

isolated power supply designs

Wide operating range allows use in multiple high

voltage telecom, automotive and industrial

applications

Isolated and Non-Isolated Telecom

Flyback and Forward Converters

Automotive Boost Regulators

LM5000/LM5001/LM5002High Voltage Boost Switching Regulators

Non-isolate Flyback

Page 54: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TPS550102.95V to 6V Input, 2W Isolated DC/DC SWIFTTM Converter

• Fly-BuckTM Topology with Integrated

45/45 mΩ Half-Bridge

• Primary Side Feedback

• Programmable Primary Side Voltage

with Resistor Divider

• Synchronizes to External Clock

• Adjustable Slow Start

• Simple Design with 85% Efficiency at

5V/200mA

• No Optocoupler required

• Vary Input to Output Voltage

Combinations with Same Transformer

• Eliminates Beat Noise

• Low Inrush Current

PH

VIN

GND

BOOT

VSENSE

COMP

TPS55010

EN

RT/CLK

SS

FAULT

Css

RtCc

CbootT1

R1

R2

Cin

C1

INPUT

+5V

+

5V

_

1:2

Co

• Noise Immunity for PLCs, Industrial

Control, & Measurement

• RS232/485/Fieldbus Communication

• Power for Line Drivers, ISO Amplifiers,

CAN Transceivers

• Floating Supplies for IGBT Gate Drivers Examples

• +5V to +5V at 200mA

• +3.3V to +5V at 200mA

• +5V to +/-15V at 25mA• TPS55010EVM-009

• Design Calculator on Web

3x3mm 16QFN

Page 55: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Fly-Buck Topology

Cin

Cr

S1

S2

PWM Controller

FBDRVH DRVL

T1+

Vo

_

Npri NsecCo

D1• Also known as Asymmetrical Half-

Bridge

• Controller Operates Like Sync Buck

• Low Parts Count

• Voltage Across Cr is Regulated

• Auxiliary Winding Added to Inductor

• Vo is a Reflection of Cr Voltage

• Load Regulation Is Degraded By:

• Leakage

• Diode Drop

• DCR

Page 56: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Digital Isolation Power

• Isolated gate Drivers ISO55xx family Cross Sell

• Motor control – solar inverter & isolated bridge

• High-speed digital isolators– ISO721 and ISO722

• Isolated transceivers – ISO1176 isolated Profibus

device

– ISO35 isolated 3.3-V RS-485 device

– ISO3086 isolated 5-V RS-485 transceiver.

Page 57: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Processor Power Website - Best ways to get there

http://www.ti.com/analog/docs/analogsplash.tsp?contentId=135387

Page 58: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

TI Power Reference Design Search Tool Easy to use search tool

Search by input / output criteria, application, topology

Can export list to excel spreadsheet

Provides link to the reference design folder for detailed information

Popular designs available at www.ti.com/powerlab

Page 59: Industrial POL - e2echina.ti.com · MSP430 & Stellaris Sensor Data Converter Op Amp ... Hiccup timer for overload protection ... Industrial DC-DC motor drivers

Thank You