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Industrial Ventilation Solutions Since 1961 www.spaceframe.com.cn We listen. We understand. We deliver.

Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

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Page 1: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Industrial Ventilation SolutionsSince 1961

www.spaceframe.com.cnWe listen. We understand. We deliver.

Page 2: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Our solutions are designed to be fabricated, delivered and installed in a manner that mitigates any interruption to your production. We can do this because we are clear about what’s important.

We understand your solutions need to;

• BeConvenient&CostEffective

• Haveno‘hot-works’

• ProvideWeatherTightness

• BeLowMaintenance

• BeundertakeninMinimalInstallationtimes

• Ofthehighestquality

Our value to our clients is our knowledge, experience and expertise, combined with a constant goal to continually improve the sustainability of our products

Invite us to inspect and evaluate your facility and provide you a sustainable ventilation solution. Any time. Any where.

Ian WoodGeneral Manager Asia Pacific

Spaceframe Ventilation Systems harness freely available natural elements and deliver them to your facilities in the least intrusive and cost effective manner. We are market leaders in providing passive ventilation systems to enhance your workplace

Further, our systems are risk free and their benefits are directly quantifiable in terms of energy savings and return on investment.

Our aim is to establish outcomes for our clients that exceed expectations and must be;

SimpletoRetrofit.

Sustainable Solutions for

System Benefits• 2-3 Year Return On Investment• Zero Operating Costs• Increased Air Changes• Natural Lighting• Reduced Heat Gain• Improved Indoor Air Quality• LEED friendly• GB Code Compliant• ASHRAE Compliant

• Poor Air Quality• Overheated Factories

Page 3: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Evaluate

Feasibility and benefits

Depending on your industry and production process our engineering team can evaluate your facility and develop the most appropriate solution to meet your needs.

Natural ventilation solutions can be adapted to almost any industrial process, climatic condition, and building style.For the majority of facilities the main objective is to lower indoor temperatures and improve indoor air quality.

Poor indoor air quality is a major contributor to a wide array of health issues. Our ventilation system is also an ideal solution for smoke release and can ensure full compliance with the Chinese fire codes. These are all major considerations in our evaluation process.

Initially our engineers will sit with the building designers or process engineers to fully understand the processes

layout and evaluate the key areas where heat or noxious gasses is or will be generated inside the building envelope. For simple projects it may only be required to establish a suitable air change requirement based on experience and industry norms. For more complex processes then detailed calculations are used to establish suitable air flows and different areas of the process often require their own specific solution.

Once the basic air changes are established, then the solution can be further enhanced by adding a range of additional features including, motorized operators, automatic controls activated by temperature or air quality sensors, fusible links to allow smoke release, and even translucent sheeting allowing an increase in natural light entering the facility - all of course depending on your specific needs and budget constraints.

Quantify

Cost savings over the lifecycle

Based on our detailed evaluation process our engineering team will calculate the most cost effective solution to suit your building shell and to meet your operational needs. Our engineering will model and quantify the air flows,

day lighting, structural impact and potential life cycle cost savings of our system compared with electrical/mechanical ventilation designs.

‐¥2,000,000

¥0

¥2,000,000

¥4,000,000

¥6,000,000

¥8,000,000

¥10,000,000

¥12,000,000

1   year 2 years 3 years 4 years 5 years 6 years 7 years 8 years 9 years 10 years

Natural Ventilation Vs Mechanical Fans

ROI projection based on project completed in Tianjin,China in 2011. Building size: 20.000m2

Building purpose: Manufacturing

UtilisedbyBoeingonaLEEDGoldProject

Thermal Modelling

Heat load modeled in glass manufacturing facility,

Dubai, UAE

33oC 49oC41oC37oC 45oC

Page 4: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

The very best in fabrication

Design innovation for a custom solution

The provision of our own manufacturing facility enables

us to monitor and control all aspects of the material

procurement and product fabrication processes to ensure

the product meets our very high internal standards. We

find, limiting outsourcing is the best way to maintain

the high levels of control we desired. Our robust quality

assurance and engineering systems ensure we achieve

the required outcomes to support our 15 year guarantee.

Further our in-house manufacturing enables us to

fabricate to the desired sequence and timelines,

ensures the quality of the packaging protects the goods

in transit and ensures the goods arrive when needed

and on time.

FabricateAs a responsible employer we ensure our products

are fabricated in strict accordance with not

only local regulatory requirements but also our

Safety First Guidelines and our Corporate Social

Responsibility vision.

Our internal staff training policies ensure that our

workers have the required skill sets to undertake the

tasks they are delegated

Designco

Our ventilation products are designed using the latest available computer software. This means our designs are accurate and denote a high level of detail that are not typically provided or considered. Details that include the various loads, weights and component connection details, This information is combined in a 3D model that enables the client to understand how the ventilation system will look after installation from any angle, including a perspective as if looking from the floor level. Further to our advanced drawing capabilities we offer a full design service, whereby we are prepared to come and meet with our clients and after fully

understanding the clients requirements, and process needs, design a full ventilation system that we guarantee will best suit the clients manufacturing process together completely satisfying the clients expectations and energy cost saving opportunities.

At Spaceframe Ventilation we believe good design:

• Fulfils its function• Respects its materials • Is suited to method of production• Combines these in imaginative

expression

Page 5: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Expertise in planning, packaging & shipping

At Spaceframe Ventilation we prefer to manage your projects entire logistical process. Successful planning of your projects logistical needs are an integral part of establishing a successful outcome and in our view not to be trusted to a third party that may have no real interest or commitment to time lines or understand the criticality of the product to be transported.

We have the required experience to expedite time critical freight, including international, speciality and over dimension freight. We understand the available options to provide a level of flexibility and make efforts to always

retain contingencies to facilitate a degree of change on priority in the shipping and delivery plans.

Whether your terms are DPP or CIF, regardless of if break bulk or bundles are required or if open or close stowage is allocated. We consider our tonnage and packaging is second to none and have acquired a thorough understanding as to how best protect finished product regardless. At Spaceframe we understand the import of your product will arriving on time and as new

Deliver ConstructFor both green field and retrofit projects we can either offer a supply and installation package where our own experienced teams provide a professional installation service or when the customer wants to have their own contractor do the installation work, we can offer fully installation manuals and/or expert site supervision. The important issue is to ensure that the installation work in no way compromises the integrity and performance of the roof system or the performance of the vent.

In the case of owner installed vents then we can provide both on site training before installation and completion inspection reports to ensure that you get the very best long term performance from your ventilation solution.

Supported by detailed work method statements, our fit out teams are skilled safe and punctual and our supervisors are attentive to meeting your needs and mitigating any disruption to your facility.

Experts in safe constructability, sequencing and quality

Dalian - China

Page 6: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

A track record in supporting automotive component manufacturersInternationally recognized brands, Spaceframe and Moffitt formed a strategic alliance bringing innovative environmentally sustainable products to market, all supported by a combined history; years of acquired global & local knowledge and experience, for a market and industry that demands, value, quality and attention to detail.

As the leading solution providers in Industrial Ventilation, this partnership brings to the market a robust series of ventilation products that comprises excellence in design,

fabrication, delivery and installation but also one with global reach. We recognize global reach is important, as more employers become conscious of providing healthy work environments to their employees globally, our passive ventilation products are now at the forefront of this rising level of awareness.

Our promise is clear, to deliver quality and value to our customers wherever they may be globally. Guardian Glass in Dubai is an example of where our products are going.

The Guardian Glass project required ventilation solutions that utilised several different configurations for different locations within the facility. With a summer temperature range of 38C in Dubai and an ambient manufacturing space, the design and operation of these systems were integral to not only the manufacturing process itself and air cleansing but also the provision of indoor air quality and comforts.

Through design experience the required ventilation amounts were focused on areas of extremely high temperatures and were able to achieve the desired air balances resulting in a even decrease of temperatures throughout the facility.

Internationally RecognisedGuarDian Glass - Dubai

Project case study

Page 7: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Challenging projects in challenging environments

Oyu Tolgoi: the world’s largest undeveloped copper-gold project, is located in the South Gobi region of Mongolia, approximately 550 km south of the capital, Ulaanbaatar, and 80 km north of the Mongolia-China border and a joint venture between Rio Tinto, Ivanhoe Mines and the Mongolian Government.

Due to the harsh nature of the Mongolian winter where temperatures can often be below -40 C a controlled environment was required to ensure all year around production of the copper concentrate. These climatic conditions offered significant challenges for both the design and construction teams.

Completely designed by our Shanghai team, we were constantly challenged by design change management generated by the client’s process designers in Vancouver, Canada. Data management and document controls were achieved by use of close collaboration and Projects On-Line

Monitored by the Spaceframe QA/QC, the ventilation components were fabricated and pre-painted to exacting standards in our Shanghai fabrication facility. As there were no established road systems for the last 100

kilometres of the journey, the project offered a significant logistics challenge.

The project was completed on time and with no LTI’s. Our compliments to Fluor our partners CMCC for their very professional Project Management.

Remote LocationsOyO TOlGOi - MOnGOlia

Page 8: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

WallLouvers

Roof Vents

We are the market leaders in the supply of high quality industrial and commercial louver systems.

As indicated above, modular structural louver systems enables us to stack and create a fully louvered wall. Through the research and development of our fully structural load bearing frames, developed by our engineers in the USA and including a proprietary interlocking clip system, we make are able to make this type of application a reality. All our louvers have go through a rigorous testing procedure and we are able to validate our design and products through applying key performance criteria with regard to pressure drop ratings, water penetration and various other conditions.

The operation functions of our louver systems are also offered in a variety of configurations such as; • Manual. • Spring loaded.• Winder operated.• Motorized.• Sensor operated ( Gas or heat. )• Even by way of actuators. The louvers if used in conjunction with our CRV range of Natural Roof ventilators, can be synchronised to open and close simultaneously.

To accommodate your specific needs we offer a range of roof mounted natural ventilator systems. These are:

• Low profile vents, designed not affect to the overall cosmetic appearance of a facility by providing efficient ventilation product that is not visible from the ground.

• CRV Natural roof ventilators, where the rage volumes of air to be recycled are the major issues on the project.

• MVS Ventilators which is the baby of the range for the smaller applications that seek only to remove small amounts of air and smoke.

Our versatile Roof Vents can be engineered to minimise the impact to existing structures and enable ease of installation. Contingent on the specific requirements of projects our Roof Vents can range in size from a 300mm throat size to a throat size 4,600mm on our monster CRV 180 Vent System.

For heavy industry we can even provide larger systems if required but their occurrence is specialised and rare.

Our Roof Vents can also be provided with a variety of operable dampers to further optimise air flow and ease of operation. These can include either:

• Motorized operation.• Manual chain wheel operation.• Sensor activated ( Gas or Heat )• Operate by actuators.• Fusible link.(Approved for use as a smoke

release system)

We can make the opening and closing of the roof vents a breeze.

Our louvers come in a range of materials such as; • Extruded Aluminium.• Stainless steel.• Epoxy paint finish.• Powder coat finish• Zincalume or galvanized.

Page 9: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Natural lightEnhance and deliver more light to your facility

One of our recent enhancements in the development of roof ventilation design has been the introduction of translucent sheeting to the fixed top panels and the operable damper panels within the roof vent. This design enables natural light to be gathered in the vent and deflected in to the facility.

To achieve this, our preferred material for translucent sheeting is a twin wall solar grade poly carbonate composite which also has enhanced longevity and is resistant to the “yellowing” often found in fibreglass skylight products. Of further benefit, this materials insulation properties also

reduce the risk of either condensation occurring or heat gain, both often associated with traditional skylights.

Our system enables a significant increase in day light capture to be achieved in a manner that mitigates risk of heat build as well as providing a free increase of internal light and lux levels, obviously resulting in a decreased need for artificial light with the added benefit of increased operator comfort and, based on studies overseas, an increase in worker productivity.

Speak to us to find out more.

air FlowFresh air and free cooling load

Utilising the effects of wind chill while increasing airflow will enhance evaporative cooling. This means that via passive means and intelligent ventilation design you can provide an ongoing stream of free air changes to your

facility where ambient zones can exist.

To meet your fresh air requirements there is no more cost effective or efficient form of ventilation than by installing a natural ventilation system. As in nature itself, all things must be balanced to work properly and efficiently. A system that must change large volumes or air within a manufacturing facility must be balanced to its specific characteristics. Our engineers and designers will ensure the amount of inlet and exhaust air is balanced to meet your specific facility requirements. This is not simply a matter of installing louvers and vents.

Through our experience in this specialised industry we have achieved significant energy reduction and cost savings for our customers, in some cases reducing operational costs by in excess of 1M ¥ PA , even in relatively small factories; savings gained through simply removing the cost of mechanical air conditioning systems and replacing these with free fresh air systems. These savings speak for themselves and makes adopting these systems simply common sense.

Look to our list of client references

Some of the many benefits of naturally increased air flow are:

• A continuous supply of cool air during hotter summer

• Eliminates risks of high C02 levels• Ensure high availability of O2 and avoid

negative pressure scenarios• Enhanced air quality, • Less risk of health problems with workers • Improved productivity • Noiseless operation.

Page 10: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Safety First SAFETY+FIRST calls for commitment from employees,

business partners, subcontractors and clients alike

to adhere to its principles. SAFETY+FIRST is our individual

and collective undertaking to:

■ Deploy effective work policies and training programs that

strive to ensure safety and proper risk management for

everyone at all times

■ Conduct ourselves in the safest possible manner,

eliminating hazards and ensuring safety across all

our operations

■ Provide each person with a safe and healthy

workplace environment

Only when we work together can we eliminate hazards

and ensure safety.

Protecting our most valuable asset...Our people

21 22

Page 11: Industrial Ventilation Solutions - Spaceframe · Industrial Ventilation Solutions Since 1961 ... automatic controls activated by temperature or air quality ... contractor do the installation

Shanghai Head Office Room 17A, Huamin Empire Mansion 726 Yan’An West Road 200050 Shanghai, P.R.China

Fabrication Facility Building 8, 2303 Xuanhuang HighwayNanhui District201300 Shanghai, P.R.China

Brisbane Head Office 225 Queensport Road North Murarrie Qld 4172 Australia

Beijing Branch Office Room 401, D Building Ocean International Center 56 The Eastern 4th Ring Middle Road Chaoyang District 100025 Beijing, P.R.China

Changsha Branch Office Room 8J, 359 Middle Fu’Rong Road Sector 2 410007 Changsha, P.R.China

BD-716-2013