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Unrestricted Siemens AG 2014 All rights reserved. Smarter decisions, better products.
The future of industrial manufacturing Connecting Virtual with Physical
Mirko Baecker, EMEA Marketing Manufacturing Engineering Solutions / May 20, 2014
Unrestricted / Siemens AG 2014. All Rights Reserved.
May 2014 Page 2 Smarter decisions, better products.
technology Designing
Combining processes
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May 2014 Page 3 Smarter decisions, better products.
Designing technology Changing
Combining processes
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May 2014 Page 4 Smarter decisions, better products.
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Combining processes
Changing technology Testing
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May 2014 Page 5 Smarter decisions, better products.
Software for all stages of the value chain
Services Production execution Production
engineering
Production planning
Product design
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May 2014 Page 6 Smarter decisions, better products.
Shorter Time to Market
Time to Market 50%
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May 2014 Page 7 Smarter decisions, better products.
Comprehensive Software Offering
Automation
PLM Software
Vir
tua
l-R
ea
lity
Condition Monitoring
COMOS Walkinside
Mechatronic Concept Designer
Data Driven Services
CA
D-S
oft
wa
re N
X
Design
COMOS
Tecnomatix
Au
tom
ati
on
S
oft
wa
re
Simulation
Computer Aided Design
Industry Software
Visualization
Virtual Numeric Control
Planning Production Engineering
Optimization
SIMATIC IT Preactor
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May 2014 Page 8 Smarter decisions, better products.
Including
proven
benefits
Increase production availability and reliability
Reduction of
work in progress
Increase in
productivity
+25% +90%
Increase in
on-time-delivery
-
50%
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May 2014 Page 9 Smarter decisions, better products.
Challenges: Manufacturing is changing faster than ever before
Leveraging future manufacturing initiatives helps managing production challenges
Increasing competitiveness
Enhance flexibility
Shorter innovation cycles More complex products Larger data volumes
Individualized mass production Volatile markets High productivity
Energy and resource efficiency are decisive competitive factors
Increase efficiency 1 Shorten time-to-market 2 3
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May 2014 Page 10 Smarter decisions, better products.
USA
"Manufacturing Renaissance" Formation of a "National
Network for Manufacturing Innovation"
Lower cost energy initiatives
Smart Manufacturing Leadership Coalition
Germany
Maintain leading industrial position Sustainable investment in
innovative strength High level of exports Industrie 4.0 as new
guiding principle
China
Higher product quality by use of high-end technology Rising wages Need for quality driven
demand for automation Energy efficiency
legislation Intelligent Manufacturing
Japan
A cohesive innovation program at all levels Science, technology and
industry linked together Retain manufacturing of
complex products Innovation 25initiative
In economies around the world, industry is again seen as an engine of growth and stability
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May 2014 Page 11 Smarter decisions, better products.
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May 2014 Page 12 Smarter decisions, better products.
The Future of Manufacturing: From vision to reality - three core elements
Production network Realization of flexible value chains based on powerful MOM: Manufacturing Operations Management
1
Fusion of virtual and real world Integration of product design and production engineering based on a common Digital Enterprise Platform
2
Cyber-physical systems Migration towards an intelligent plug 'n' produce integration of automization; modulare, flexible production units
3
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May 2014 Page 13 Smarter decisions, better products.
Industrie 4.0 Production based on cyber-physical systems
Smart products
The product to be manufactured has all the necessary information for every step of its production
Flexible production units
Optimized organization of networked production facilities taking into account the entire value chain
Production steps are configured flexibly in response to changing situations
Reduction of complexity due to smarter structures
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May 2014 Page 14 Smarter decisions, better products.
Roadmap towards future manufacturing: Evolution, not Revolution
Introduction of electronics and IT to further automate production
Integration and optimization of the entire product development process
Optimization of production through cyber-physical systems (CPS)
On the way to Industrie 4.0 smart manufacturing. Intelligent manufacturing etc.
1960 2010 2030
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May 2014 Page 15 Smarter decisions, better products.
Our perspective of Industrie 4.0 What needs to be done!
Future: Industrie 4.0
Dynamic network of local controls
Extended complex communication
Digital models of the overall process and participants
Process optimization in dynamic networks
Self-configuring security concepts also for temporary requirements
Humans to define rules and frameworks for decision making
Today: Industrie 3.8
Local controls
Realtime communication
Digital "copies" of products and production
Manufacturing Execution Systems
Industrial security concepts
Execution and decision making mainly by humans
Rule framework and architecture for dynamic topologies
Massively extended semantics for M2M communication
Integrated process simulation
Today: Industrie 3.X
Future: Industrie 4.0
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May 2014 Page 16 Smarter decisions, better products.
Digital Enterprise Platform
Virtual
world
Real
world
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May 2014 Page 17 Smarter decisions, better products.
Example for discrete industries: Covering entire product and production lifecycles
Services Production execution Production planning
Product design
Production engineering
Totally Integrated Automation PLM Software
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May 2014 Page 18 Smarter decisions, better products.
The automation portfolio for discrete industries
Field Level
Control Level
Enterprise Level
Management Level
Operator Level
ERP PLM
MES
SCADA
PLM TECNOMATIX
Digital Manufacturing
TEAMCENTER Collaborative
PDM
NX Product
Development
SIMATIC HMI
SIMATIC Controllers
SIMATIC IDENT Industrial Identification
SIMATIC Distributed I/O SINAMICS Drive Systems
SIMATIC WinCC SCADA System
SIMATIC NET Industrial Communication
SIRIUS Industrial Controls
SINUMERIK CNC
SIMOTION Motion Control
TIA PORTAL Engineering Framework
for Automation Tasks
SIMATIC IT Production Suite
SIMATIC IT Intelligence
Suite
Unrestricted Siemens AG 2014 All rights reserved. Smarter decisions, better products.
Tecnomatix Digital Manufacturing
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May 2014 Page 20 Smarter decisions, better products.
What is Digital Manufacturing
Digital Manufacturing is an integrated suite of tools that work with product definition data to support
tool design, manufacturing process design, visualization, simulation, and other analyses necessary to
optimize the manufacturing process - CIMData
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May 2014 Page 21 Smarter decisions, better products.
Digital Product Development
Mfg Execution Systems
Multi-C
AD
PLM XML
TC Extensions (Application Interface) Web Services
PLM XML Geometry Structure
PMI GD&T
Features
Process
PLM Vis
Web Services
Project Mgmt Requirements
Change Mgmt Configuration Mgmt
Digital Manufacturing Is an Integral Part of our PLM Strategy
Point Solutions
Typical Mfg. Engineering Scenario
Digital Manufacturing Supporting the Life Cycle from Planning through Production
Resources? Output? Make or Buy? Manufacturability?
Space Allocation? Reference Projects?
Cost? Manufacturing Time?
Location? Utilization? Delivery Date? ...?
1. Plan
2. Simulate
3. Optimize
4. Validate
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May 2014 Page 22 Smarter decisions, better products.
We have the most complete manufacturing software portfolio
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May 2014 Page 23 Smarter decisions, better products.
WHY?
To handle the complexity and challenges of bringing products to market faster while ensuring that
manufacturing processes are aligned for aggressive product launch goals are the key drivers that
cause leading manufacturers to look for such a solution
Collaborative Product and Process Development
Planning and Management
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May 2014 Page 24 Smarter decisions, better products.
WHY?
Reduce cost of change with early detection
Reduce cost & eliminate human factor issues upfront
Increase productivity of new or existing production facilities by 20 percent
Optimize ROI for capital equipment investments
Right-First-Time Manufacturing Plans
Simulation
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May 2014 Page 25 Smarter decisions, better products.
WHY?
Flawless Launches and Continuous Improvement
In the manufacturing phase less than optimal decisions will have a lasting effect on productivity and
delays can quickly erode profitability
Launch and Production
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May 2014 Page 26 Smarter decisions, better products.
Planning
Manufacturing Process Planner
Advanced Assembly Planning
Process Designer
Electronic Work Instructions
3D-PDF Work Instructions
FactoryCAD
FactoryFLOW
In Context Editor
Variation Analysis (VSA)
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May 2014 Page 27 Smarter decisions, better products.
Simulation
Process Simulate Assembly
Automatic Path Planner
Process Simulate Robotics
Robcad
RobotExpert
Plant Simulation
Value Stream Mapping
Jack
Process Simulate Human
Jack Occupant Packaging
Jack Task Analysis Toolkit
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May 2014 Page 28 Smarter decisions, better products.
Production
Issue Management and CAPA
Plant Simulation
Process Simulate Commissioning
PLM-MES Collaboration
IntoSite
Dimensional Planning & Validation (DPV)
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New developments and upcoming tools
Restricted Siemens AG 2014 All rights reserved.
Siemens PLM Software
Plant Simulation Energy Analyzer & Optimizer
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May 2014 Page 31 Smarter decisions, better products.
Bentley
Product/Process
Factory
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May 2014 Page 32 Smarter decisions, better products.
What is IntoSite?
Google Earth Siemens Digital Factory IntoSite
IntoSite is a cloud based web application that enables 3D navigation through production sites and
provides simple access and sharing of Digital Manufacturing and Production info in 3D context.
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May 2014 Page 33 Smarter decisions, better products.
Key Values
IT Information easily available For managers, engineers and plant personnel
alike Leverages IT investment and makes it
available company wide
Sharing and collaboration Break the wall between central planning and
factories Encourage Interaction & knowledge exchange
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May 2014 Page 34 Smarter decisions, better products.
IntoSite Introduction movie
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May 2014 Page 35 Smarter decisions, better products.
What is IntoSite iPad Application?
IntoSite iPad Application is a location aware application that display to the user PLM and IT information
from IntoSite and allows him to add information to IntoSite directly from the shop floor
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May 2014 Page 36 Smarter decisions, better products.
Techniques for Location aware app
QR codes Created in IntoSite, scanned on the shop-floor
Company addresses Created in IntoSite to reflect addresses in the plant. App user can search for any address
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May 2014 Page 37 Smarter decisions, better products.
Display placemarks in the given radius
around the factory position
Filter the Results
Search placemark from the list
Capabilities
View information Add Information
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May 2014 Page 38 Smarter decisions, better products.
Select type of information to upload
to IntoSite
Current:
Photo or Video
Capabilities
View information Add information
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May 2014 Page 39 Smarter decisions, better products.
IntoSite Mobile - Movie
Unrestricted Siemens AG 2014 All rights reserved. Smarter decisions, better products.
IntoSite @ Google glass
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May 2014 Page 41 Smarter decisions, better products.
Wearable device use cases Google Glass first prototype
Electronics working instructions are presented to the operator in shopfloor through wearable device, to enable hands-free operation
Step sequence: textual instructions, 2D images, 3D and animation are presented
Voice recognition to navigate between screens Text to speech to hear instruction
Share information or report issues from the shop floor
using wearable device based on the user location in the factory Add photo or movie
View placemarks content in the context of the machine
../Google Glass/Movies/Electronic working instruction Glass glass.mp4
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May 2014 Page 42 Smarter decisions, better products.
Google Glass on the shop floor
IntoSite
Take a picture... Set location
Placemark was added Successfully to IntoSite
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May 2014 Page 43 Smarter decisions, better products.
Produktionsplanung: Tecnomatix Clip Google Glass
Unrestricted Siemens AG 2014 All rights reserved. Smarter decisions, better products.
Successes
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May 2014 Page 45 Smarter decisions, better products.
Industry Software in use worldwide
own factories worldwide
300 More than
reference projects in the
industry
1400 More than
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May 2014 Page 46 Smarter decisions, better products.
Siemens PLM recognized as the world leader in DM technologies
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May 2014 Page 47 Smarter decisions, better products.
Tecnomatix references
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Thank You! Mirko Baecker, PLM Connection Nordics / May 2014