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INFLUENCE OF METHODOLOGY ON THE RECOVERY OF SALMONELLA FROM
RETAIL CHICKEN
by
MUSTAFA SIMMONS
(Under the direction of Daniel L. Fletcher)
ABSTRACT
Two experiments were conducted to determine the influence of methodology on the
recovery of Salmonella on retail chicken. The first experiment was designed to determine if
there was a difference in the incidence of Salmonella-positive carcasses reported by USDA-FSIS
and the incidence of Salmonella-positive carcasses at the retail level using an exhaustive
procedure. The second experiment was conducted to determine the effects of sampling
methodology on the recovery of Salmonella from whole carcasses.
In the first study 85 of the 251, or 33.9 %, of the retail carcasses were Salmonella-
positive. This is higher than both the 20 % from the 1994-1995 baseline and the 10.4 % reported
by USDA-FSIS in 1998. The incidence determined in the first study may have been higher due
to methodology, different sampling location (retail level versus processing plant), post-process
contamination, or the presence of giblets.
In the second study the significantly more (p<0.0001) carcasses were found Salmonella-
positive using whole carcass enrichment method than using the 30ml aliquot method
recommended by USDA-FSIS. Also the incidence of Salmonella-positive carcasses determined
by the whole carcass enrichment method (38 %) is comparable to the incidence determined in the
first experiment (33.9 %), and the incidence determined by the Aliquot method (13%) was
comparable to the incidence reported by USDA-FSIS in 1998 (10.4 %). Thus showing
methodology does have an effect on Salmonella recovery when low numbers of Salmonella per
carcass are expected.
INDEX WORDS: Salmonella, Broilers, Whole Carcass Enrichment, Methodology
INFLUENCE OF METHODOLOGY ON THE RECOVERY OF SALMONELLA FROM
RETAIL CHICKEN
by
MUSTAFA SIMMONS
B.S., University of Florida, 2000
A Thesis Submitted to the Graduate Faculty of The University of Georgia in Partial Fulfillment
of the Requirements for the Degree
MASTER OF SCIENCE
ATHENS, GEORGIA
2002
INFLUENCE OF METHODOLOGY ON THE RECOVERY OF SALMONELLA FROM
RETAIL CHICKEN
by
MUSTAFA SIMMONS
Approved:
Major Professor: Daniel L. Fletcher
Committee: Nelson A. Cox
Mark E. Berrang
Electronic Version Approved:
Gordhan L. PatelDean of the Graduate SchoolThe University of GeorgiaAugust 2002
iv
ACKNOWLEDGMENTS
I would like to thank the following people for their support and guidance throughout my
time here.
My mother, for her continuous support and encouragement. She always entertained my
non-stop questioning as a child and told me I would be a scientist before I knew what one was.
Dr. Daniel L. Fletcher, for sharing his knowledge and experience, and helping me build a
strong foundation as a future scientist. He taught me to be more confident in my work and
abilities.
Dr. Berrang and Dr. Cason, for their training, laboratory space, intellectual input, and the
advice given concerning future plans.
Dr. Cox, for serving on my committee despite his busy schedule, and for doing the work
that served as a foundation for my projects.
Nicole Bartenfeld, David McNeal, and Lynda Jones, for their assistance with my projects
and for making my time in the lab more enjoyable.
TABLE OF CONTENTS
Page
ACKNOWLEDGMENTS ................................................................................................. iv
INTRODUCTION ...............................................................................................................1
LITERATURE.....................................................................................................................3
References.....................................................................................................................22
CHAPTER 1: RECOVERY OF SALMONELLA FROM RETAIL BROILERS USING A WHOLE CARCASS ENRICHMENT PROCEDURE......................................................52 Abstract .........................................................................................................................53
Materials and Methods..................................................................................................55
Results and Discussion .................................................................................................57
Acknowledgments.........................................................................................................61
References.....................................................................................................................62
CHAPTER 2: COMPARISON OF SAMPLING METHODOLOGY FOR THE DETECTION OF SALMONELLA ON WHOLE BROILER CARCASSES.....................74 Abstract .........................................................................................................................75
Materials and Methods..................................................................................................77
Results and Discussion .................................................................................................78
Acknowledgments.........................................................................................................80
References.....................................................................................................................81
SUMMARY.......................................................................................................................84
1
INTRODUCTION
Salmonellosis is the second most frequently reported cause of bacterial foodborne illness.
Each year 8000-39,000 cases are reported. However, estimates are as high as 2 million cases a
year (CDC). The Economic Research Service (ERS) estimates that the annual economic costs
due to Salmonella infections are $2.4 billion. This estimate includes the medical costs due to
acute infection, the value of time lost from work, and the economic value of premature deaths.
Poultry has historically been linked to Salmonella and has consistently received intensive
media and political attention. In 1996, the United States Department of Agriculture implemented
the Hazard Analysis Critical Control Point Systems ;Final Rule, also known as the Mega Reg.
The primary purpose of the Mega Reg is to reduce foodborne illness. One of the requirements of
the Mega Reg is that meat and poultry plants implement HACCP plans. HACCP plans identify
points where implementation of intervention steps can reduce potential hazards, such as
pathogenic microorganisms. To verify the effectiveness of HACCP plans microbiological testing
is required. In the case of poultry plants, tests are performed for generic E. coli and Salmonella.
Since the implementation of the Mega Reg the Food Safety and Inspection Service (FSIS)
reported a decrease in the percentage of Salmonella-positive broiler carcasses from a baseline of
20% to approximately 10.4%. This reduction is based on aliquot sampling in processing plants.
To date no research has been published to determine if this reduction has influenced Salmonella
incidence in fresh retail poultry products.
2
The purpose of this research was to determine the incidence of Salmonella positive
broiler carcasses at the retail level using an exhaustive methodology. The second part is to
determine the effects of sampling methodology on the recovery of Salmonella from broiler
carcasses.
3
LITERATURE REVIEW
The genus Salmonella has been widely researched and is of historical importance, as is
evident by the numerous books and review articles pertaining to the organism such as those by
van Oye (168), Cabello et al. (28), Neidhart et al. (115), Saeed et al. (138),Wray and Wray (176),
and Bell and Kyriakides (16). This review will cover only the basics of Salmonella in general
and its importance in poultry with an emphasis of current methodolgy and occurences.
SALMONELLA
Salmonella was first observed by Eberth in 1880 in spleen sections and mesenteric lymph
nodes from patients who died from typhoid. At that time the organism was known as typhoid
bacillus (64). In 1886 Salmon and Smith isolated Bacillus cholerae-suis from swine suffering
from hog cholerae (46). Other similar organisms were isolated from outbreaks of foodborne
disease and infected animals. The genus Salmonella, in honor of Salmon, was created in 1900 by
Lignieres to accommodate these organisms (36).
The genus Salmonella include Gram-negative, facultatively anaerobic, rod-shaped
bacteria belonging to the family Enterobacteriaceae. They are distinguished biochemically by
their inability to ferment lactose, production of hydrogen sulphide, and decarboxylation of amino
acids lysine and ornithine. And serologically they are distinguished by 3 major antigens: H or
flagellar antigen; O or somatic antigen; and Vi antigen, a superficial antigen overlying the O
antigen (71, 81,179).
4
The principal habitat of Salmonella is the intestinal tract of man and animals. Salmonella
serotypes can be host-adapted, or non-host-adapted or ubiquitous ( 95). Host adapted serotypes
usually cause serious systemic diseases. For example S. typhi, S. paratyphi-A, and S. sendai are
strictly human serotypes, whereas S. abortus-ovis, S. gallinarum, and S. typhi-suis are ovine,
avian, and porcine adapted serotypes, respectively (95). These host-adapted serotypes cannot
grow on minimal medium without growth factors, unlike ubiquitous Salmonella serotypes (95).
Ubiquitous Salmonella, such as S. typhimurium, can cause a wide range of clinical symptoms,
from asymptomatic infection to typhoid-like illnesses in immunocomprimised individuals or
highly susceptible animals such as mice (23).
Most non-typhoidal Salmonella enter the body via food contamination. However, person-
to-person spread of Salmonella may also occur (71). Symptoms usually begin 6-48 hours after
exposure and include nausea, vomiting, fever, diarrhea and abdominal pain. The duration of
symptoms vary but is usually 2 to 7 days ( 45, 71, 179).
If infection is to occur, Salmonella must survive several of the body’s basic defenses.
The first defense being the acidic environment of the stomach. Exposure to such low pH induces
the expression of genes involved in pH homeostasis and stabilization of macromolecules (56).
Those that survive the stomach must then contend with bactericidal compounds, such as bile
salts, of the small intestines (71). However, like other members of the family Enterobacteriaceae,
Salmonella copes well with these stress conditions (15). Finally, Salmonella must resist removal
by peristalisis. Carter and Collins (31) reported that 80% of the S. enteriditis that survive
passage through the stomach of mice are passed with the feces within 6-10 hours post-infection.
5
Salmonella that survive the defenses of the alimentary tract may then attach and invade
the intestinal mucosa (55, 83). Invasion causes the epithelial cells to release various
proinflammatory cytokines. They envoke an acute inflammatory response and may be
responsible for damage to the intestine (59).
Enterotoxin is also produced by many strains of Salmonella (83, 92, 140, 143). The
Salmonella enterotoxin acts by stimulating host adenylate cyclase. This leads to increased levels
of cellular cyclic AMP, which causes an increase in the concentration of sodium and chloride
ions, and consequently fluid accumulation in the intestinal lumen, which leads to diarrheal
symptoms (60).
Cytotoxin production has also been reported in some strains of Salmonella (9,119).
Reitmeyer et al. (131) report that Salmonella cytotoxin is an outer membrane component, and
thus is in direct contact with host cells, possibly having a role in cell damage or invasion. Koo et
al. (88) report Salmonella cytotoxin inhibits protein synthesis.
Salmonella specifically invade lymph follicles that are located in the intestinal wall of the
ileum. From there, the pathogens drain to the regional lymph nodes, where macrophages may
prevent further spread, causing the infection to remain localized in the intestine. If the
macrophages are unable to limit the spread, Salmonella can cause a systemic infection (15).
SALMONELLA IN POULTRY
In the early 1900’s Salmonella pullorum, caused one of the most important diseases in
commercial poultry (128). The disease was first described by Rettger in 1900 as a septicemia of
young chicks as reported by Snoeyenbos (150). With up to an 80% mortality rate in baby chicks,
6
pullorum disease is considered the greatest single factor that limited the early expansion of the
U.S. poultry industry (150). Another important poultry disease during this period was fowl
typhoid, caused by Salmonella gallinarum. It was first described by Klein in 1889 (128). Signs
of both diseases are dead embryos in the incubator or early chick mortality, anorexia,
dehydration, labored breathing, diarrhea, ruffled feathers, weakness, and adherence of feces to
the vent. The diseases also cause decreased egg production, reduced fertility and lower
hatchability (147).
In 1935 the National Poultry Improvement Program (NPIP) was established in the United
States (150). The goal of NPIP was to prevent the spread of Salmonella pullorum and
Salmonella gallinarum by preventing disease transmission to progeny by testing breeder flocks
(150). The testing programs and control measures implemented by NPIP resulted in a lower
incidence of the diseases in most developing countries during the 1950s and 1960s (126, 150,
154). The NPIP and Auxiliary Provisions is still currently active (3).
Since the 1940s there has been a rapid increase in the isolation of non-host specific
Salmonella serovars in humans and animals (57, 65). Reports have shown that poultry and
poultry products have been the main sources of non-host specific Salmonella infecting humans
(57, 77, 94, 109,144, 156).
Broiler chickens can harbor Salmonella from hatch through grow-out, however Millner
and Shaffer (110) reported that newly hatched chicks are most susceptible to intestinal
colonization. They showed colonization was dose dependent and varied with day of challenge.
Day old chicks could be colonized with as few as 5 Salmonella cells, and later colonization
required higher doses.
7
Transmission of Salmonella from hen to chick may occur as a result of infection of the
ovary and oviduct. Timoney et al. (163) inoculated the crop of adult hens with 106 Salmonella.
The organisms were found in the yolk or albumen of eggs of about 10% of the hens, indicating
transovarian transmission. During incubation, contaminated eggs containing gas-forming
bacteria may explode thereby contaminating other eggs. The chicks hatching from these eggs will
then be contaminated (136). Bailey et al (5) found that only one contaminated egg could lead to
substantial Salmonella spread throughout the hatching cabinet. Cason et al. (32) showed
horizontal spread of Salmonella also occurs during hatching of chicks. Cox et al (43) reported
that 75% of all hatchery samples were positive for Salmonella, and 38 of 40 randomly selected
samples contained greater than 103 Salmonella cells per salmple. However, Lahellec and Colin
(93) reported that Salmonella seotypes originating in the hatchery were less important in the final
product than those present in the grow-out house or those introduced into the house by vectors
during rearing.
There are numerous potential sources of Salmonella contamination throughout an
integrated poultry system, including feed, rodents, insects, litter, wild birds, humans, transport
coops, and the processing plant environment (82, 129, 135). Poultry feed is a recognized source
of Salmonella. Salmonella can be isolated regularly from feed ingredients, not only from
ingredients of animal origin but from plant origin as well, such as soy, rape, palm kernal, rice
bran and cottonseed (174). Davies et al. (48) reported the Salmonella serovars which were
isolated in the feed mill were also most widely distributed throughout the broiler flock. However,
Bailey et al. (8) identified ten different serotypes from feed samples, and only on one occasion
was the same serotype found in the feed also found on the fully processed broiler carcass.
8
Several methods are used to eliminate Salmonella from poultry feed, including heating,
irradiation and addition of chemical additives. The heat routinely used to manufacture feed often
can only reduce coliforms and Salmonella by 2 to 3 logs (42). Thus Salmonella may survive
after pelleting of highly contaminated rations. Leeson and Marcotte (96) showed finished feed
can be treated with doses of gamma irradiation up to 10kGy without affecting nutrional quality.
However, this method of decontamination is unlikely to be adopted by the industry, due to the
high cost of installing irradiation facilities in a feed mill. Nevertheless, neither heat nor
irradiation will protect feed from recontamination during storage and distribution. Hinton and
Linton (69), however, reported the addition of antimicrobial compounds, such as organic acids,
to poultry feed were effective in reducing the prevalence of Salmonella infections in poultry.
Insects, rodents and wild animals may also serve as vectors for Salmonella in poultry
houses (44, 67, 121). Flies that breed in broiler and layer houses are a potential reservoir of
Salmonella (4, 63). Olsen and Hammack (121) isolated Salmonella enteritidis from 2 of 15
pools of houseflies present in caged layer facilities. They also isolated Salmonella infantis from
house flies and dump flies, and Salmonella heidelberg from houseflies.
Rodents also play an important role in the epidemiology of Salmonella infection in
poultry. Henzler and Opitz (67) reported that on 5 farms where no Salmonella enteritidis was
isolated 6% of 232 mice were positive for Salmonella, while on 5 farms where Salmonella
enteritidis was present 31.8% of 483 mice were positive for Salmonella, 24% for Salmonella
enteritidis. A bacterial count from the mouse feces yielded more than 105 Salmonella enteritidis
cells per fecal pellet.
9
Wild birds may be a source of Salmonella in poultry and other domestic animals (47, 72,
78). Craven et al. (44) found that up to 33% of wild bird samples (intestinal and fecal) obtained
near poultry houses were positive for Salmonella.
Farm workers may also contribute to the spread of Salmonella. Bailey et al (8) reported
recovery rates of Salmonella from boot swabs at 12%, and from the outside dirt near the entrance
doors to houses at 6.1%, thus demonstrating how easily human movements and cross-
contamination can occur.
Poultry litter has also been shown to be a reservoir for Salmonella (19, 53, 165). Poultry
may ingest large numbers of Salmonella by picking at fecal or cecal droppings of littermates.
Snoeyenbos et al. (151) reported Salmonella was spread rapidly from infected day old chicks to
penmates reared on litter. These infected chickens will also shed Salmonella cells in their feces
throughout grow out. Tucker (165) reported that S. pullorum and S. gallinarum persisted for 11
weeks on new litter, but for only 3 weeks in built-up litter. Decreased moisture and high pH due
to dissolved ammonia, were shown to be the cause of the higher bactericidal activity of old built-
up litter compared with new litter (166). Carr et al (30) demonstrated that water activity (Aw) is a
critical parameter in the growth of Salmonella on the poultry litter surface. Hayes et al (66)
suggest that a low Aw environment (<.84), achieved via drying of the litter by ventilation or other
means, could deter the establishment or continuation of Salmonella contamination in a
commercial poultry house. Studies by Mallison et al (105) and Himathongkham et al (68)
support a reduction in Salmonella achieved by lowering the Aw in both laboratory and field
studies.
10
Limawongpranee et al (102) reported S. blockley persisted on a farm for more than a year
even after all-in-all-out cleansing and disinfection of the poultry house had been applied. This
suggest ordinary sanitation and control measures may fail to prevent infection or reinfection with
Salmonella.
One approach to eliminate Salmonella from the live bird environment is competitive
exclusion. Nurmi and Rantala (118) showed that Salmonella infections could be prevented by
feeding chicks anareobic cultures of normal intestinal flora of adult birds. Competitive exclusion
inhibits proliferation or reduces the number of Salmonella by the following mechanisms; creation
of a restrictive physiological environment, competition for bacterial receptor cites, elaboration of
antibiotic type substances, or the depletion of or competition for essential substrates (134).
Large-scale commercial field trials were conducted in Puerto Rico and Georgia to test the
efficacy of mucosal competitive exclusion (MCE) to protect broiler chickens against natural
Salmonella colonization of the intestinal tract and subsequent contamination of the processed
chickens from these treated flocks. In Puerto Rico, incidence rates of intestinal colonization with
Salmonella were reduced from 11% to 2%, and from 41% to 10% in processed carcasses (18). In
Georgia, incidence rates of intestinal colonization were reduced from 2% to undetectable and
from 9.5% to 4.5% in processed carcasses (6). However, Bailey et al (7) showed when
Salmonella contamination is present before the competitive exclusion microflora, significant
protection from Salmonella colonization is difficult to achieve. Despite the great amount of
research in developing competitive exclusion cultures and techniques, this strategy is not totally
effective in eliminating Salmonella from live birds.
11
Studies have also been conducted to develop vaccines to eliminate Salmonella from live
birds (104, 148, 149, 157). Killed Salmonella vaccines have not produced convincing levels of
protection against ubiquitous Salmonella challenge (12, 58, 164). However, poultry can be
successfully immunized against host specific species of Salmonella, such as S. gallinarum, using
live attenuated vaccines (149). These vaccines have been used extensively among breeding
flocks (14). In contrast, vaccines for Salmonella serovars associated with food poisoning , until
recently, were used only experimentally in poultry.
An inactivated S. enteriditis vaccine, created by iron restriction, has been licensed in
European countries, and shown to reduce the level of flock infection (14). Plasmid-cured strains
are avirulent, or of greatly reduced virulence, and are immunogenic and protective in the cases of
S. enteriditis (113) and S. gallinarum (10). However, the plasmids of some sreotypes, such as S.
typhimurium (13), are not associated with virulence and plasmid-cured strains of such bacteria
would not have the same effect. Thus far, no study has demonstrated good cross-protection
between different Salmonella serovars for any significant duration after vaccination (14).
A standard management practice in commercial broiler production is the removal of feed
immediately prior to transportation to slaughter and processing. Feed-withdrawal programs have
been shown to reduce intestinal contents, thus leaving less ingesta and feces available for
potential carcass contamination during transport and processing (26, 107, 122, 123, 170).
Rigby and Pettit (132) reported that 8hr feed withdrawal prior to cooping reduced the
amount of feces deposited in the coops by one fourth, but did not influence the incidence of
Salmonella-positive cloacal or cecal contents or the level of Salmonella within feces. However,
Ramirez et al (130) found that feed withdrawal increased the incidence of Salmonella isolation
12
from crops of experimentally and naturally infected broilers. Feed withdrawal has been reported
to cause an increase in broiler crop pH and a decrease in lactic acid concentration (34, 74). These
conditions may provide an improved environment for the proliferation of Salmonella. Durant et
al. (52) reported the crop contents from hens deprived from feed can cause increased virulence of
Salmonella by increasing the expression of genes necessary for intestinal invasion. Byrd et al.
(27) reported that the use of lactic acid or formic acid in drinking water during feed withdrawal
caused a significant reduction in the recovery of Salmonella typhimurium from broiler crops.
During transport of birds to the processing plant, birds defecate and consequently step or
lie in fecal matter. This leads to an increase in contamination with organisms of fecal origin
(125, 145). Unclean coops can also lead to contamination with Salmonella. Rigby et al. (133)
reported that the incidence of Salmonella-positive feathered carcasses increased from 42%
pretransport to 93% following transport in contaminated plastic coops. Bailey et al. (8) reported
Salmonella molade was isolated from broiler carcasses, and on pretransport coops, but not from
any on-farm samples, thus its likely that the coops were contaminated from a previous flock.
Wing flapping during unloading and also during hanging and bleeding creates aerosols and
dust that are deposited on the feathers and skin of nearby birds. Zottola et al. (180) reported isolating
Salmonella from the air in poultry plant unloading zones.
Despite efforts to control Salmonella, processing plants may actually contribute to the
increase in the incidence of Salmonella positive carcasses. Lillard (98) reported 5% of broilers
entering processing plants harbored Salmonella, and the incidence increased to 36% for
processed carcasses from the same flock. This is not only due to cross-contamination but also the
processing procedure itself changes the bacterial population on the bird’s skin. Thomas and
13
McMeekin (161) report that during processing, the predominantly Gram-positive microflora of
the skin of non-processed poultry carcasses is removed and replaced by heterogeneous
population consisting of mostly gram negative bacteria.
Defeathering in commercial poultry operations is achieved by dipping carcasses in hot
water immediately before feathers are picked by automatic equipment (124). Scalding affects
feather follicles and allows removal of feathers with as much as 80% less force (50). Scalding
and plucking of carcasses have been implicated as major sites of cross-contamination by
Salmonella (112, 116, 175). Humphrey and Lanning (75) reported that feces from the chicken
during scalding will dissociate to form uric acid and ammonium urate in the water, and this
provides buffering that maintains scald water at pH 6.0, which maximizes the heat tolerance of
Salmonella. Humphrey (73) reported that at pH 5.9-6.0 Salmonella typhimurium had a thermal
death value at 52 C (time required to destroy 90% of organisms initially present at a given
temperature, D 52 C) of 34.5 minutes. Yang et. al (177) reported destruction of Salmonella
typhimurium on chicken skin was observed only at a scalding temperature of 55 C or higher.
However, studies have shown that scalding at a higher temperature causes increased toughness in
cooked chicken meat (85, 127, 146).
Several researchers looked at the effect of scald water pH on the bactericidal activity (73,
100, 106 ). Humphrey et al. (76) reported the adjustment of chicken scald water to 9.0 ± 0.2
lowered the D 52 C value of Salmonella typhimurium from 34.5 to 1.25 min. However,
Humphrey and Lanning (75) found scalding at pH 9.0 had no effect on the incidence of
Salmonella contamination on broiler carcasses. Similarly, Lillard et al. (100) reported that the use
14
of 0.5% acetic acid scald water would kill bacteria in the scald water but did not significantly
reduce the bacteria on the broiler carcass.
Studies report Salmonella are isolated more frequently after picking than any other
operation (24, 111). Mulder et al. (112) reported picking resulted in cross-contamination when a
marker strain of E. coli was used to artificially contaminate broilers both internally and
externally.
Birds subjected to a sub-scald, above 56 C, have the epidermis removed during picking,
and as a result the microorganisms colonizing the stratum corneum are removed. The exposed
dermal skin is covered with capillary-sized channels and crevices and provides a new surface for
attachment and colonization (161).
The attachment of bacteria to poultry skin is well documented (117, 162, 97). Bacteria
attach to carcasses and form biofilms. Biofilms are adherent microcolonies enveloped with an
extensive polysaccharide matrix. Costerton et al. (35) state that bacteria within biofilms are more
firmly attached to surfaces than individually attached cells. In order to colonize new surfaces,
individual cells must be able to disperse from mature biofilms and reattach elsewhere (1).
Chilling is often thought to be key step in reducing bacteria on chicken carcasses (20, 22,
86, 90, 108). However, Surkiewicz et al. (158) found no reduction in the incidence of
Salmonella contamination after chilling. Morris and Wells (111) found a higher incidence of
Salmonella on carcasses after chilling than on carcasses prior to chilling. Campbell et al. (29)
reported that in federally inspected processing plants 5.5% of the carcasses entered the chiller
contaminated with Salmonella and 11.6% exited the chiller contaminated with Salmonella.
15
Immersion of the carcass causes a fluid film to cover the skin. Thomas (160) showed this
film contains several serum proteins, amino acids and other soluble or suspended compounds.
The presence of organic matter in this fluid film may explain why all skin bacteria are not
destroyed by chlorine. Yang et. al (177) showed that there was less than a 1 log reduction of
Salmonella typhimurium when carcasses spent 50 minutes in the chiller with 20 to 30ppm
residual free chlorine present. And how long the chilling water is used significantly reduced the
bactericidal activity.
Lillard and Thomson (101) reported hydrogen peroxide at 6,600ppm or higher in chiller
water was effective in reducing populations of aerobic microorganisms by 95-99.5%. However,
the reaction of H2O2 with catalase from broiler carcasses causes discoloration and swelling.
Fletcher et al. (54) reported that a sodium bicarbonate and H2O2 spray had little or no effect
following immediate use, but reduced bacterial loads by 0.3 log after 7 days storage.
Thomas and McMeekin (162) reported immersion chilling also changes the
microtopography of the skin causing capillary sized channels to form, which can be colonized by
bacteria. Skin swelling, associated with the uptake of water during immersion, opens and
exposes channels to contaminants present in the water. Lillard (97) reported an increase in the
number of attached bacteria with increased immersion time.
Microbial loads on meats are typically reduced by spraying carcasses with high pressure
jets of water or dipping carcasses in solutions containing various antimicrobial agents (e.g.,
hydrogen peroxide, ozone, chlorine dioxide, lactic acid, or trisodium phophate [TSP]) (21, 33,
79, 178). TSP is commonly used in the poultry industry (84, 139, 173). Proposed by Bender and
Brotsky (17), the process involves immersing whole birds for 15 minutes in a 10% solution of
16
Av-Gard™ trisodium phosphates and then allowing excess TSP to drip from the bird. Giese (61)
suggested that this process works partly by removing a fat coating on poultry skin, allowing the
bacteria to be washed from the carcass more effectively.
Coopen et al. (33) reported Salmonella incidence was reduced from 74.0% to 9.4% after
Av-Gard™ treatment of immersion-chilled broiler carcasses. MPN analysis of the positive
samples before and after treatment showed a decrease from an average 115 organisms per carcass
to 0.6 organisms per carcass. Salvat et al. (139) reported similar results, obtaining close to a 2 log
reduction measured by a miniature MPN procedure. Kim et al. (84) saw a reduction in the
number of inoculated Salmonella cells on TSP treated broiler skin using a scanning electron
microscope. However, it was difficult to see the difference in the number of attached bacteria for
non-inoculated skins due to the low number of bacteria present.
Despite these results, the efficacy of TSP in reducing attached Salmonella has been
questioned. Lillard (99) stated that TSP may not reduce the number Salmonella but residual TSP
may cause a lower recovery rate due to an increase in pH which causes lethal or sub-lethal injury
to Salmonella cells. Scantling et al. (142) found that TSP treated turkeys did not have a lower
levels of Salmonella and Listeria at retail level. In fact 56% and 88% of TSP treated turkeys
were positive for Salmonella and Listeria, while 31% and 6% of non-TSP turkeys were positive
for the same organisms.
Surface roughness and laminar flow velocity have an effect on efficacy of TSP treatment.
The time and temperature dependent changes that occur in the microtopography of poultry skin
as a result of water uptake during immersion chilling may hinder the penetration of antimicrobial
agents or high-pressure washes, thereby protecting bacteria (89). In a study by Korber et al. (89)
17
TSP treatment resulted in nearly 100% killing of control biofilms (no crevices on surface), while
the viability of remaining cells at the biofilm base was 83 +/- 12% when a crevice width of
.15mm was present. Bacteria within biofilms are also generally more resistant to biocides and
antibiotics than their planktonic (not in present in biofilm) counterparts. Dhir and Dodd (49)
showed that planktonic Salmonella enteritidis cells were more susceptible to biocide challenge
(phenol, chlorohexidine, and Virkon) than attached cells.
Breen et al. (21) reported quaternary ammonia compounds (QACs), especially
cetylpyridinium chloride and hexadecyltrimethylammonium bromide, were effective in both
reducing and inhibiting the attachment of Salmonella typhimurium. The QACs produced these
effects at concentrations lower than the concentration of TSP required to produce the same
effects.
Nayak et. al (114) reported zinc chloride at 25 and 50mM concentrations was effective in
detaching firmly attached Salmonella on chicken skin, and also interfered with the attachment of
Salmonella to chicken skin. They postulated this is due to electropositive zinc ions selectively
binding to negative charges on the cell membrane, and compete for specific receptor sites on the
skin surface. Zinc chloride would change the conformation of surface proteins so that receptor
sites on the skin surface are no longer exposed.
RECOVERY OF SALMONELLA FROM POULTRY CARCASSES
To verify measures taken to control Salmonella are effective, it is necessary to have
standard methods for the recovery an isolation of Salmonella from poultry carcasses. Unlike
clinical specimens, direct plating cannot be used to recover Salmonella from poultry carcasses.
18
The physiological state of Salmonella can greatly affect its culturability (36). Therefore methods
for recovery and isolation from a food product, where Salmonella is present in low numbers and
may be in a debilitated state due to chilling, heating or chemical treatments, are different from
methods used for clinical samples, where Salmonella is often in high numbers and in a vegetative
state (171).
Methods for the recovery and isolation of Salmonella from food products generally
include the following steps: sample collection and preparation; nonselective incubation, which
allows cells in a debilitated state to recover; selective enrichment, which inhibits other bacteria
allowing Salmonella to multiply to detectable levels; inoculation of plating media; screening of
suspect colonies; and biochemical and serological confirmation (2). The initial step of sample
collection and preparation is important in sampling poultry carcasses, because the non-
homogeneous nature of the carcass makes getting a representative sample difficult (137).
Therefore several sampling techniques have been developed. Some of the most common are
tissue swabbing, tissue maceration, and the whole carcass rinse.
Swabbing is a relatively easy and convenient method of sampling and is non-destructive.
However, Kotula and Pandya (91) reported Salmonella counts were higher on the breast of
carcasses than on the thighs or drums. Thus swabbing an arbritrary area of the carcass may
produce an inaccurate estimate of bacterial numbers or whether or not they are even present.
Cox et al (39) showed this inaccuracy was magnified if carcasses sampled were hard chilled or
crust frozen.
Tissue excision and maceration may be more effective than swabbing for recovery of
bacteria from whole broiler carcasses. Cox et. al (39) reported maceration yielded significantly
19
higher APC and enterobacteriaceae counts than swabbing on whole birds. However, again the
selection area is arbitrary and may not be a true representation of the carcass. Also this method is
destructive and carcasses must be downgraded after samples are taken.
Based on the uneven distribution, and relatively low numbers of Salmonella per carcass,
the whole carcass rinse method is considered the most appropriate for recovering bacteria from
fresh poultry carcasses (40, 169). Cox et al. (40) reported the number of Salmonella-positive
carcasses detected by the whole carcass rinse procedure was significantly higher (p = 0.001) than
for rinsing or maceration using neck-skin. Sarlin et al. (141) reported the number of Salmonella-
positive samples obtained by carcass rinse or skin sampling were significantly higher (p<0.05)
than with the swab method. The researchers suggest the sensitivity of the skin sampling was due
to using skin directly associated with the thoracic inlet and crop removal as opposed to neck skin.
There are several variations of the rinse procedure, based on the volume of rinse media used, and
the aliquot of rinse solution incubated for preenrichment.
These variations in volumes and aliquots can affect the ability to recover Salmonella.
Surkiwiez et al. (158) who reported that incubation of 270ml out of 300ml lactose broth used to
rinse poultry, as opposed to a 10 ml aliquot was four times more effective in recovering
Salmonella. Cox et.al (41) rinsed carcasses in 100ml of sterile water, incubated all of the
recoverable rinse, and reported as few as 20 inoculated cells could be recovered from carcasses,
even if the carcasses had been stored at –23 C for 3 or 6 months. To eliminate this variation Cox
and Blankenship (38) rinsed carcasses in 500ml of lactose broth and then incubated the entire
carcass in the rinse solution for 24h at 37 C. They reported as few as 8 inoculated Salmonella
cells per carcass could be recovered.
20
IDENTIFICATION OF SALMONELLA
There are several methods for confirming the identity of Salmonella including
biochemical, serological, and nucleic acid-based assays ( 36, 167, 171). The primary
biochemical methods employ triple sugar iron (TSI) and lysine iron agar (LIA) slants, which are
based on carbohydrate fermentation (TSI), lysine decarboxylation (LIA), and H2S production
(51). However, these tests alone should not be used for ultimate confirmation; as there are
atypical strains of Salmonella which can for example ferment lactose or not produce H2S, thus
giving false negative results (25). Another disadvantage of biochemical test is they require
isolated colonies, and the isolation procedure is time consuming (167).
There are several serological assays available for the detection of salmoenlla, including
agglutination-based serology and enzyme-linked immunosorbant assay (ELISA) (11).
Advantages of using serological techniques is they are less time consuming, and have a high
specificity (167). In terms of reliability, the false positive rates for environmental samples
ranged from 2.3 to 5.8% and the false negative rates from 0.4 to 22% (129, 159). Some non-
Salmonella such as citrobacters may cross-react with some somatic antisera, causing false
positives (171). Also, Hoorfar et al. (70) reported some proportion of presumptive Salmonella
isolates identified by biochemical testing lack either O-antigen or H-antigen or both, thus cannot
be identified by conventional serological procedures.
Nucleic-acid based assays would detect Salmonella that lack antigens (70). One
commercial assay available, based on DNA probes, is the colormetric Gene Trak Salmonella
assay (37). The assay employs Salmonella-specific DNA probes that hybridize with the
21
ribosomal RNA of the bacteria and uses a colormetric system for detection (167). Giese (62)
reports the probe assay requires the presence 103-105 cells thus pre-enrichment would most likely
be necessary. False-negative rates for this assay of 1.25 to13.4% and false-positive of 0.57 to
4.9% have been reported (129, 155, 159) for raw chicken, poultry feed, and environmental
samples. One disadvantage is this assay is more labor-intensive than commercially available
ELISA test, and cost for the instruments are required (167).
Polymerase chain reaction (PCR) can be used with the rfb gene cluster, which contains
the genes responsible for the biosynthesis and assembly of the O-antigen repeat unit. This
amplified DNA can then be tested for hybridization with a labeled DNA probe. (87, 70). The
entire process, in which an amount of DNA equivalent to an overnight culture is obtained, can be
completed in 2 hrs, and requires at least 102-103 cells per ml (167).
SALMONELLA IN RETAIL POULTRY
A search of the Web of Science Database (80) in May, 2002 for references containing
both Salmonella and poultry resulted in 2,969 hits. However, less than 50 of these references
report the incidence of Salmonella on products at the retail level. Several of these retail
references report a high incidence of Salmonella (>50%). While some more recent papers report
relatively low incidences (<10%).
22
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52
CHAPTER 1
RECOVERY OF SALMONELLA FROM RETAIL BROILERS USING A WHOLE
CARCASS ENRICHMENT PROCEDURE1
53
ABSTRACT
Whole, fresh broiler carcasses were purchased from grocery stores over a 20-week period.
Carcasses were selected based on having intact packages, and a unique USDA plant number and
sell-by-date, such that each bird represented a single processing plant and processing day
combination. Carcasses were tested for Salmonella using a rinse aliquot obtained after whole bird
incubation in the rinse media for 24 h. Based on the number of unique processing plants (based
on USDA plant number) and expiration dates, the number of birds available each week ranged
from 6 to 17. Over the 20 week period, 251 independent carcasses from 14 processing plants
were tested. Salmonella-positive carcasses ranged from 0 (for one week) to over 60% (for three
weeks). Only four of the 20 weeks had an incidence of less than 20% positive carcasses. For the
entire 20-week study, 85 of the 251 total carcasses tested, or 33.9 %, were found to be
Salmonella-positive. For those processing plants from which more than 10 carcasses were
obtained, Salmonella-positive carcasses ranged from less than 20 % (two plants) to over 40 %
(four plants). These results indicate that a whole carcass enrichment may be more sensitive for
detecting Salmonella-positive carcasses when low numbers of Salmonella per carcass are
expected.
Keywords: salmonella, broilers, whole carcass enrichment
54
The incidence of Salmonella on poultry carcasses has been well documented and is of
international importance. Although there are numerous references reporting Salmonella
isolations from live poultry, production environments, and processing plants, fewer references
are available which report Salmonella incidence on carcasses, parts, meat, or products at the
retail level. Thirty-nine reports of Salmonella incidence in retail poultry products from 17
countries during the period from 1961 through 2001 are listed in Table 1. Recent interest in
Salmonella in retail poultry is shown by more than half of the reports during this 40 year period
being conducted since 1990. Sampling and microbiological methods are not consistent and
reported Salmonella incidence is extremely variable (1.2 to 76.6 %). However, it is interesting
that there has been no obvious change in the retail incidence of Salmonella in the period from
1961 through 1990, and since 1990 when approximately half of the studies were conducted.
Because of the association between food borne illness and meat and poultry, the United
States government mandated that all meat and poultry plants in the United States comply with the
Pathogen Reduction and Hazard Analysis Critical Control Point Rule, commonly referred to as
the Mega-Reg (3). Part of this rule requires Salmonella testing conducted by the Food Safety and
Inspection Service (FSIS) and compliance with a baseline performance standard. Since the
implementation of the Mega-Reg, FSIS reports that the percentage of Salmonella-positive poultry
carcasses has decreased from the baseline incidence of 20.0 % to 10.4 % when sampled
immediately after chilling (6).
A rinse sampling method was used in about a third of the studies shown in Table 1, but
rinse volumes and the volumes of liquid that were cultured have been quite variable. The official
FSIS procedure requires that a whole carcass be taken immediately after chilling and placed in a
55
bag to which 400 ml of sterile buffered peptone water is added. The bag is shaken for
approximately 1 minute, and a 30 ml aliquot is removed for subsequent analysis (3).
Although widely used, rinse sampling does have some limitations. Lillard (28) reported
that only a small percentage of bacteria are recovered by rinsing, while the majority of organisms
remain firmly attached to the carcass. Treatment with chlorine, trisodium phosphate (TSP), or
other antimicrobial agents used during processing may also hinder recovery of Salmonella.
Lillard (29) stated that TSP may not reduce the number of viable Salmonella, but residual TSP
may have a negative effect on Salmonella detection due to sub-lethal injury to Salmonella cells.
Given the opportunity to resusitate, however, these cells can be detected in samples taken at a
later time, such as at the retail level.
Differences in rinse sampling procedures can also cause variation in results. However,
this variation can be minimized by enrichment and incubation of the whole carcass at 37 C for 24
h as described by Cox and Blankenship (16). In that study, as few as 8 inoculated Salmonella
cells per carcass could be recovered when a carcass was rinsed in 500ml of lactose broth and the
whole carcass was incubated with the rinse. The purpose of the present experiment was to
determine the incidence of Salmonella-positive poultry carcasses at the retail level using the
whole carcass enrichment procedure.
MATERIALS AND METHODS
Sample Collection
Whole, fresh broiler carcasses were purchased, at weekly intervals from grocery stores in
the Northeast Georgia area over a 20-week period. All carcasses were purchased on a Monday or
2Becton Dickinson, Sparks, Maryland 21152
56
Tuesday to ensure that birds were at least two to three days post-processing. Carcass selection
was based solely on intact packaging and a unique processing plant (USDA establishment
number) and sell-by-date combination. Thus each carcass represented a unique plant and
processing day.
Since the purpose of the experiment was to sample carcasses obtainable at the retail level,
no effort was made to balance retail outlets or processing establishments. Therefore, once the
samples were identified as having a unique plant and day identification, the samples were
randomly reassigned to arbitrary plant identifications and original source information relative to
retail or processing plant identification was purged from the data set.
Salmonella Analysis
On the day of purchase, the exterior of each package was swabbed with 100% ethanol and
opened with a sterile scalpel. Using a fresh pair of sterile gloves for each carcass, the giblets
were removed and discarded. The entire carcass and package exudate were transferred to a
sterile 16x16 polyethylene bag containing 500ml of buffered peptone water2. The carcasses
within the bags were then vigorously shaken for 1 minute. The bags containing the whole bird
and rinse solution were incubated for 24h at 37 C similar to the method described by Cox and
Blankenship (16), but using the 1% buffered peptone water instead of lactose broth.
After incubation, 0.5ml of incubated rinse solution was transferred to 10ml Rappaport-
Vassiliadis broth2 and also to 10ml TT2 (Hajna) and incubated at 42 C for 24h. Each broth was
3Oxoid, Basinstoke, Hampshire RG24 8PW, UK
4Microgen, Camberley, Surrey GU15 3DT, UK
57
then streaked onto BG sulfa agar2 and modified lysine iron agar3 plates, and incubated for 24hr at
35 C. Suspect Salmonella colonies were picked and used to inoculate triple sugar iron2 and
lysine iron agar2 slants and incubated for 24h at 35 C. Presumptive positives were confirmed
using Poly O2 and Poly H4 serological agglutination tests.
Statistical Analysis
To test sampling integrity against the possibility of cross contamination, the order of
samples was analyzed using linear regression in the General Linear Models (GLM) procedure of
SAS (36) and by calculating Chi-square and Fisher’s Exact Test values using PROC FREQ of
SAS to test the independence of adjacent pairs of carcasses sampled each day. The last carcass
sampled on each of the 20 sampling days was not included in this statistical test because it had no
following carcass, so 231 pairs of carcasses were tested .
RESULTS AND DISCUSSION
The results for Salmonella incidence for the 251 carcasses sampled over the 20-week
period are presented by week and total in Table 1.2. Salmonella incidence was variable over the
20-week period, ranging from 0 % (week 8) to over 60 % (weeks 11, 14, and 15). For the entire
20-week period, there were 85 Salmonella-positive carcasses out of the total of 251 carcasses
tested (33.9%).
58
For those plants from which more than 10 carcasses were sampled, the incidence of
Salmonella positive carcasses varied from less than 20 % (Plants B and H) to over 40 % (Plants
C, D, E, and G) (Table 3). The plant data is presented only to illustrate that the higher than
expected incidence of Salmonella noted in Table 1.3 was not entirely due to a few plants.
Although all of the carcasses were from USDA-inspected facilities, only two of the 8 plants were
below the 20 % Salmonella standard when sampled at the retail establishment and tested using a
more stringent recovery methodology.
To test whether cross contamination of samples occurred during the experiment, the data
were subjected to both linear regression and frequency response analyses. If cross contamination
occurred during sampling the incidence of Salmonella would increase as birds were individually
sampled each week (thus would result in a positive slope) or that the occurrence of a Salmonella
positive carcass would result in a higher frequency of subsequent positive as opposed to negative
carcasses. The incidence of Salmonella-positive carcasses by sampling order (1 = first carcass
sampled each week, 2 = second carcass sampled each week, and so on through those weeks that
had 17 carcasses sampled) are presented in Table 1.4. Linear regression of the incidence of
positive carcasses by sample position showed that the slope was not significantly different from
zero (P = .915). Frequency analysis of samples indicated that the incidence of Salmonella-
positive carcasses was 36.2% following a Salmonella-negative carcass and 34.2% following a
Salmonella-positive carcass. Chi-square (P= .762) and Fisher’s Exact Test (P = .439) both
indicated that the incidence of Salmonella on a carcass was independent of the incidence on the
previous carcass. Therefore, there was no statistical indication of serial cross-contamination
between samples.
59
A Salmonella incidence of 33.9 % in whole chicken carcasses at retail would be
substantially higher than the FSIS reports of 20.0 % from 1994-1995 baseline (4) and the 10.4 %
reported in 1998 (6) for carcasses sampled immediately after chilling. The higher incidence of
Salmonella in the current study may be due to several differences from FSIS surveys: different
sampling methodology (incubating a 30 ml aliquot from a 400 ml rinse versus whole carcass
incubation in a 500 ml rinse), different sampling location (processing plant versus retail meat
case), possibility of post-processing contamination, presence of giblets in retail carcasses (as
opposed to in-plant sampling of carcasses without giblets), sampling retail whole carcasses which
represent only about 10% of broiler production as opposed to USDA sampling of all carcasses
being processed, regional versus national sampling, and seasonal versus year-round sampling.
The overall incidence of Salmonella-positive carcasses reported in this study is consistent,
however, with relatively recent work that also used rinse sampling of retail chicken in the United
States. A survey in Ohio in 1990 found 43.0 % of chicken carcasses and parts were Salmonella
positive (12) and one in Arkansas in 1991 found that 33.3 % of whole carcasses were Salmonella
positive (25).
An exhaustive recovery method should be expected to find more positives than a partial
aliquot method if relatively few bacteria are expected on the carcasses. In a study of the
effectiveness of rinse sampling, Cox et al. (17) wrote, “...When numbers of cells are low,
incubation of a small aliquot...after rinsing is not adequate and could result in a gross
underestimation of the incidence of Salmonella-contaminated carcasses among processed
broilers.” The Salmonella testing procedure used by FSIS as described in the Mega-Reg is
similar to the method used in the baseline study, in which aliquots of the rinse liquid were taken
60
for culturing of several different types of bacteria, rather than using the entire rinse volume to test
for Salmonella. The value of the FSIS baseline is that it established a consistent methodology for
later comparisons, but that methodology may underestimate the incidence of Salmonella.
Waiting a few days before sampling may also allow injured bacteria to recover, as in the
case of bacteria on carcasses that are bought in supermarkets several days after processing.
Jerngklinchan et al. (26) reported that carcasses from processing plants had a lower incidence of
Salmonella than carcasses sampled at the retail level.
It is possible that HACCP-related changes in poultry processing reduced the number of
Salmonella cells on positive carcasses. In the Arkansas study of retail chicken (25), the number
of cells in rinses of positive carcasses ranged from 5 to 34 MPN per 100 ml of rinse liquid or
approximately 1.5 to 10.2 MPN in a 30 ml aliquot. A recent study in the Netherlands (19)
reported Salmonella MPNs of 10 or fewer on 89 % of fresh chicken parts and whole carcasses
that were sampled at the retail level. The FSIS baseline study (4) of broiler chickens found that
87.3 % of carcasses that were Salmonella positive (20.0 % of all carcasses) had MPNs of less
than 0.3 per ml of rinse, and the Canadian baseline study (7) found that 60.7 % of carcasses that
were Salmonella positive by the qualitative method (21.1 % of all carcasses) were below the
level of detection by the MPN method. If Salmonella bacteria are usually found on positive
carcasses at relatively low levels, then any reduction in numbers caused by HACCP-related
activities such as more vigorous washing, increased chlorine, antimicrobial rinses, TSP, or fewer
opportunities for cross-contamination might reduce the number of Salmonella to the point where
the size of the aliquot removed from a rinse can influence the probability of recovering the
organism. Further research is needed to determine the incidence of Salmonella in retail poultry
61
and the relative contributions of various differences in sampling and methodology to the
incidence level reported in the present study.
ACKNOWLEDGMENTS
This study was supported in part by state and Hatch funds allocated to the Georgia
Agricultural Experiment Station. The authors express their appreciation to Nicole Bartenfeld,
Mark Freeman, David McNeal and Lynda Jones for technical assistance.
62
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of Salmonella from broiler carcasses or parts. Poult. Sci. 69:592-598.
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Ogawa. 1998.Salmonella in broiler chicken in Thailand with special reference to
contamination of retail meat with Salmonella enteriditis. J. Vet. Med. Sci. 60:1233-1236.
14. Castillo-Ayala, A., M.G. Salas-Ubiarco, M.L Marquez-Padilla, M.D. Osorio-Hernandez.
1993. Campylobacter spp. and Salmonella spp. incidence in fresh and roast chicken in
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31. Murakami, K., K. Horikawa, T. Ito, and K. Otsuki. 2001. Environmental survey of
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32. Norberg, P. 1981. Enteropathogenic bacteria in frozen chicken. Appl. Environ.
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33. Plummer, R., S. J. Blissett, and C. E. R. Dodd. 1995. Salmonella contamination of retail
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34. Roberts, D. 1991. Salmonella in chilled and frozen chicken. Lancet. 337:984-985.
35. Rusul, G., J. Khair, S. Radu, C.T. Cheah, and R. Md. Yassin. 1996. Prevalence of
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estimation of the hygienic condition of frozen broiler chickens. J. Hyg. Camb. 76:57-63.
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70
TABLE 1.1: Salmonella recovered from poultry and poultry meat products sampled at the retail level, 1961-2001Reference (reference number) Country Type of Sample Sampling Method Number of samples % Salmonella positiveWilson et al., 1961 (44) USA meat, skin, and organs maceration 525 16.8Woodburn, 1964 (46) USA meat, skin, and organs maceration 264 27.3Wilder and MacCready, 1966 (43) USA meat, skin, and organs maceration 237 50.2Harris et al., 1968 (22) USA whole carcass swab 862 4.3Unpub., 1970 (Anonymous, 1974) (2) USA unreported unreported 30 46.7Unpub., 1973 (Anonymous, 1974) (2) USA unreported unreported 61 21.3Ladiges and Foster, 1974 (27) USA whole carcass swab 36 8.2Van Schothorst et al., 1976 (40) Netherlands whole carcass swab 99 73.7Duitschaever, 1977 (20) Canada cut-up parts rinse 69 34.8Swaminathan et al., 1978 (38) USA meat maceration 41 7.3Mercuri et al., 1978 (30) USA whole carcass swab 240 51.2Norberg, 1981 (32) Sweden frozen carcass rinse 82 1.2Barrell, 1982 (9) UK flesh swab 82 36.6Bok et al., 1986 (11) South Africa whole carcass rinse 718 18.9Barrell, 1987 (10) UK flesh swab 78 28.2Fukushima et al., 1987 (21) Japan tissue maceration 120 49.2Hood et al., 1988 (24) UK whole carcass rinse 69 2.9De Boer and Hahne, 1990 (18) Netherlands meat, skin, and organs maceration 81 54.3Bokanyi et al., 1990 (12) USA carcass and parts rinse 142 43.0Izat et al., 1991 (25) USA whole carcass rinse 72 33.3Roberts, 1991 (34) UK fresh/ frozen unreported 496 52.8Vorster et al., 1991 (41) South Africa whole carcass rinse 26 19.2Castillo-Ayala et al., 1993 (14) Mexico whole carcass rinse 70 68.6Jerngklinchan et al., 1994 (26) Thailand skin, meat maceration 188 76.6Scantling et al., 1995 (37) USA turkey parts rinse 72 50.0Plummer et al., 1995 (33) UK tissue maceration 325 22.8Arroyo and Arroyo, 1995 (8) Spain liver maceration 40 45.0Wilson et al., 1996 (45) Northern Ireland skin maceration 140 7.1Rusul et al., 1996 (35) Malaysia whole carcass rinse 445 35.5Boonmar et al., 1998 (13) Thailand tissue maceration 50 64.0Consumer Reports, 1998 (5) USA unreported unreported ~1000 16.0Uyttendaele et al, 1999 (39) Belgium skin maceration 279 43.4 “ France skin maceration 434 32.9 “ Italy skin maceration 13 30.8 “ UK skin maceration 44 31.8Alexandre et al., 2000 (1) Chile meat, organs maceration 1524 9.4Chang, 2000 (15) Korea tissue maceration 27 25.9DuFrenne, 2001 (19) Netherlands whole carcass rinse, maceration 89 13.5a
White et al., 2001 (42) USA ground chicken maceration 51 35.0 “ USA ground turkey maceration 50 24.0 Harrison et al., 2001 (23) UK whole carcass rinse 95 53.0Zhao et al., 2001 (47) USA whole carcass rinse 212 4.2Murakami et al., 2001 (31) Japan parts rinse 90 37.8
aPercentage of samples from which Salmonella was isolated. Results from MPN tables were reported in the published paper (J. DuFrenne, personal communication, 2001).
71
TABLE 1.2: Total number of carcasses sampled, number of processing plantsrepresented, number and percentage of Salmonella by week and total for the 20 week testperiod.
Week Total number ofcarcassessampled
Number of plantssampled
Total number ofSalmonella
positive
% Salmonella positive
carcasses
1 6 6 1 16.7
2 10 5 5 50.0
3 10 6 4 40.0
4 17 8 6 35.3
5 11 6 3 27.3
6 14 11 4 28.6
7 13 8 2 15.4
8 13 7 0 0
9 12 7 2 16.7
10 14 8 6 42.9
11 14 8 9 64.3
12 13 8 6 46.2
13 14 7 4 28.6
14 11 8 7 63.6
15 11 7 7 63.6
16 13 7 4 30.8
17 15 7 4 26.7
18 13 8 4 30.8
19 10 7 3 30.0
20 17 9 4 23.5
Totals 251 85 33.9
72
TABLE 1.3: Incidence of Salmonella contamination on retail broilers by processing plant1
over a 20-week period.
Processing Plant Total number of carcassessampled
% Salmonella positivecarcasses
A 49 26.5
B 37 18.9
C 35 40.0
D 32 43.8
E 31 45.2
F 22 31.8
G 19 42.1
H 16 18.8
1Only plants from which greater than 10 carcasses were sampled are included in this table.
73
TABLE 1.4: Incidence of Salmonella on retail broilers by sampling position (e.g. 1 = firstcarcass sampled, 2 = second carcass sampled, and so on) over the 20-week period.
Sample Position Total number of carcasses atsample position
% Salmonella positivecarcasses
1 20 15.0
2 20 35.0
3 20 40.0
4 20 35.0
5 20 30.0
6 20 40.0
7 19 52.6
8 19 31.6
9 19 36.8
10 19 36.8
11 16 31.3
12 13 30.8
13 12 25.0
14 7 28.6
15 3 0.0
16 2 50.0
17 2 50.0
5Simmons, M. S., D. L.Fletcher, M. E. Berrang, and J. A. Cason. To be submitted toJournal of Food Protection
74
CHAPTER 2
COMPARISON OF SAMPLING METHODOLOGY FOR THE DETECTION OF
SALMONELLA ON WHOLE BROILER CARCASSES5
75
ABSTRACT
An experiment was conducted to compare two Salmonella recovery methods from the same
carcass. One hundred fresh, whole broiler chickens were purchased from retail outlets over a 5-
week period (20 carcasses per week). After carcasses were aseptically removed from the
packages and giblets removed, the carcasses were placed in sterile bags containing 400 ml of
buffered peptone, shaken for 60 s, and then a 30 ml aliquot was removed and incubated for 24h
at 37 C (aliquot sample). Immediately, an additional 130ml of buffered peptone was added to the
bag with the same carcass, bringing the volume to 500 ml, after which the carcass was reshaken
and the whole carcass and rinse were incubated for 24h at 37C (whole carcass enrichment
sample). Following incubation, a 0.5 ml sample from each method was placed into 10 ml each of
Rappaport-Vassiliadis and tetrathionate (Hajna) broth and incubated at 42 C for 24 h. Each broth
was then streaked onto BG Sulfa agar and modified lysine iron agar, and incubated for 24 h at 35
C. Suspect Salmonella colonies were inoculated on triple sugar iron and lysine iron agar slants
and incubated at 35 C for 24 h. Presumptive positives were confirmed using Poly O and Poly H
agglutination tests. Over the five week period, the Aliquot sample had 13 % Salmonella-positive
carcasses compared to 38 % for the whole carcass enrichment (WCE) sample, from the same
carcasses. Recovery ranged from 0/20 to 4/20 for Aliquot method, and 4/20 to 10/20 for WCE
method over the 5 week period. These results indicate that when low numbers of Salmonella are
expected, sampling methodology has a major influence on the identification of Salmonella-
positive carcasses.
Keywords: Salmonella, recovery methodology whole broilers, Salmonella incidence
76
Simmons et al. (7) reported that 34% of retail broilers sampled using a whole carcass
enrichment method were Salmonella-positive. This incidence was higher than the Salmonella
incidence of 10.4% from broiler carcasses sampled in processing plants reported by United States
Department of Agriculture-Food Safety and Inspection Service (USDA-FSIS) (3). However, the
results were consistent with several other references where Salmonella incidence was determined
in retail poultry products (7). Simmons et al (7) suggested that the difference in results with
USDA-FSIS may have been due to sampling methodology, or postmortem sampling time and
location (in-plant sampling versus retail sampling).
In the baseline study reported by USDA-FSIS (1) the Salmonella positive carcasses,
approximately 20% of those sampled, were subjected to an MPN estimate of Salmonella
numbers. FSIS reported approximately 42% of the Salmonella-positive carcasses had less than 12
cells per carcass and that 45% had less than 120 cells per carcass. Thus approximately 87% of
the Salmonella-positive carcasses had less than 120 cells per carcass.
It has been previously reported that samonellae ocuuring in low numbers are difficult to
detect (5, 8). The official USDA-FSIS Salmonella sampling procedure is based on rinsing the
whole carcass with 400ml of water, from which a 30ml aliquot is used for Salmonella recovery
(2). Based on the aliquot dilution (30/400 or 7.5%) and the expected low number of Salmonella
cells per carcass, the current USDA-FSIS sampling may well be underestimating the true
incidence of Salmonella-positive carcasses.
The purpose of this experiment was to determine the effect of sampling method on
Salmonella recovery from the same carcass. This experiment is based on the paired recovery of
6Becton Dickinson, Sparks, Maryland 21152
77
Salmonella from indiviual carcasses using both the official FSIS aliquot method and the whole
carcass enrichment procedure reported by Simmons et. al (7).
MATERIALS AND METHODS
Sample Collection
Twenty whole, fresh broiler carcasses were purchased each week from grocery stores in
Northeast Georgia over a 5-week period. Only carcasses with intact packages were selected. All
carcasses were purchased on a Monday to ensure that birds were at least 3 days post slaughter.
Carcasses were selected at random from four grocery stores without regard to plant, brand or sell-
by-date.
Isolation Procedures
On the day of purchase, the exterior of each package was swabbed with 100% ethanol
and opened with a sterile scalpel. Using a fresh pair of sterile gloves for each carcass, the giblets
were removed and discarded. The entire carcasses and package exudate were transferred to a
sterile 16x16 polyethylene bags containing 400ml of buffered peptone water6. The carcasses
within the bags were then vigorously shaken for 1 minute, and then a 30 ml aliquot was removed
(Aliquot). Immediately, an additional 130ml of buffered peptone was added to the bag with the
same carcass, bringing the volume to 500 ml, after which the carcass was again shaken and the
carcass and rinse solution kept together in the rinse bag as described by Simmons et al. 2002 .
Both the Aliquot and whole carcass enrichment (WCE) samples were incubated for 24 h at 37 C.
7Oxoid, Basinstoke, Hampshire RG24 8PW , UK
8Microgen, Camberley, Surrey GU15 3DT, UK
78
After incubation, from both th Aliquot and WCE sample, 0.5ml of incubated rinse
solution was transferred to 10ml Rappaprt-Vassiliadis broth6 and also to 10ml TT (Hajna)6 and
incubated at 42 C for 24h. Each broth was then streaked onto BG sulfa agar (BGS)6 and
modified lysine iron agar (MLIA)7 plates, and incubated for 24hr at 35 C. Suspect Salmonella
colonies were picked and used to inoculate triple sugar iron (TSI)6 and lysine iron agar (LIA)6
slants and incubated for 24h at 35 C. Presumptive positives were confirmed using Poly O6 and
Poly H8 serological agglutination tests.
Statistical Analyses
To test for differences in frequency of Salmonella-positive carcasses between the two
methods, a chi-square test was performed using the GENMOD procedure of SAS, with a
binomial distribution and logit link function (6).
RESULTS AND DISCUSSION
Weekly recovery ranged from 0/20 to 4/20 for the Aliquot method, and 4/20 to 10/20 for
WCE method (TABLE 2.1). Over the five week period, the Aliquot samples had 13 %
Salmonella-positive carcasses compared to 38 % for WCE samples, from the same carcasses.
This difference was significant (p-value <.0001).
All of the carcasses found to be positive using the Aliquot sampling method were found
to be positive using the whole carcass enrichment method, except for 1 carcass in week 4. It is
79
concievable that the 30ml aliquot removed the small number of Salmonella that may have been
on the carcass.
These results are consistent with those obtained by Surkiwiez et al. (9) who reported that
incubation of 270ml out of 300ml lactose broth used to rinse poultry, as opposed to a 10 ml
aliquot was four times more effective in recovering Salmonella. The sensitivity of the whole
carcass enrichment procedure was reported in a study by Cox and Blnakenship (4) in which as
few as 8 inoculated cells could be recovered from a carcass.
The results from the whole carcass enrichment method are consistent with those obtained
by Simmons et al. 2001(34%). Also the results from the aliquot method are closer to those
reported by FSIS (10.4%). The sampling location (retail level vs plant) may cause these results
to be slightly higher than those reported by FSIS.
This study showed that methodology has an effect on Salmonella recovery when expected
numbers of Salmonella per carcass may be low. It also showed that the differece in the results of
Simmons et al. (7) and FSIS (3) is in part be due to sampling methodology. The current carcass
sampling methodolgy recommended by FSIS may be underestimating the incidence of
Salmonella on poultry, especially if current industry practices are reducing the number of
Salmonella per carcass. Cox and Blankenship (4) reported that there was no difference in
Salmonella incidence when comparing the incubation of a 500ml rinse to a whole carcass
incubation in 500ml of lactose broth. Therefore, one solution, not as extreme as whole carcass
enrichment, would be to incubate all of the rinse solution instead of just the 30ml aliquot.
80
Acknowledgements
This study was supported in part by state and Hatch funds allocated to the Georgia
Agricultural Experiment Station. The authors express their appreciation to Nicole Bartenfeld,
Mark Freeman, David McNeal and Lynda Jones for technical assistance.
81
REFERENCES
1. Anonymous. 1996. Nationwide broiler chicken microbiological baseline data collection
program, July 1994-June 1995. Food Safety and Inspection Service, United States
Department of Agriculture. [Internet, WWW], ADDRESS: http://www.fsis.usda.gov/
OPHS/baseline/broiler1.pdf.
2. Anonymous. 1996. Pathogen Reduction; Hazard Analysis Critical Control Point
(HACCP) Systems; Final Rule. Code of Federal Regulations 144:38806-38944. Office of
the Federal Register, U. S. Government Printing Office, Washington, D. C.
3. Anonymous. 1998. First progress report on Salmonella testing for raw meat and poultry
products. Food Safety and Inspection Service, United States Department of Agriculture,
Washington, D.C.
4. Cox, N. A. and L.C. Blankenship. 1975. Comparison of rinse sampling methods for
detection of Salmonellae on eviscerated broiler carcasses. J. Food Sci 40: 1333-1334.
5. Montford, J. and F.S. Thatcher. 1961. Comparison of four methods of isolating
salmonellae from foods, and elaboration of preferred procedure. J. Food Sci. 26: 510.
6. SAS Institute, 1997. SAS / STAT ® Software: Changes and enhancements through relase
6.12. SAS Institute Inc. , Cary, NC.
82
7. Simmons, M. , D.L. Fletcher, J.A. Cason, and M. E. Berrang. 2002. Recovery of
Salmonella from retail broilers using a whole carcass enrichment procedure. (submitted to
J. Food Prot.)
8. Smyser, C. F. and G. H. Snoeyenbos. 1969. Evaluation of several methods of isolating
salmonellae from poultry litter and animal feeding stuffs. Avian Dis. 13:134.
9. Surkiewieez, B.F., R.W. Johnston, A.B. Moran, and G.W. Krum. 1969. A bacteriological
survey of chicken eviscerating plants. Food Technol. 23:1066-1069.
83
TABLE 2.1: Recovery of Salmonella from whole broiler carcasses using a 30ml aliquot
following a 400 ml buffered peptone rinse (Aliquot) or a 500ml buffered peptone rinse
and incubation of carcass and rinse together (WCE) over a 5-week period, analyzed
using Chi-square (P2) and p by week and for the entire experiment.
Number of Salmonella-positive carcasses
Week Aliquot WCE P2 p-value
1 4/20 9/20 2.9 0.0914
2 3/20 10/20 5.6 0.0181
3 0/20 8/20 10.0 0.0016
4 4/20 7/20 1.1 0.2881
5 2/20 4/20 0.8 0.3758
Total 13/100 38/100 21.2 <0.0001
84
SUMMARY
Two experiments were conducted to determine the influence of methodology on the
recovery of Salmonella on retail chicken. The first experiment was designed to determine if
there was a difference in the incidence of Salmonella-positive carcasses reported by USDA-FSIS
and the incidence of Salmonella-positive carcasses at the retail level using an exhaustive
procedure. The second experiment was conducted to determine the effects of sampling
methodology on the recovery of Salmonella from whole carcasses.
In the first study 85 of the 251, or 33.9 %, of the retail carcasses were Salmonella-
positive. This is higher than both the 20 % from the 1994-1995 baseline and the 10.4 % reported
by USDA-FSIS in 1998. The incidence determined in the first study may have been higher due
to methodology, different sampling location (retail level versus processing plant), post-process
contamination, or the presence of giblets. The results do indicate that a whole carcass
enrichment may be more sensitive for detecting Salmonella-positive when low numbers of
Salmonella per carcass are expected.
In the second study the significantly more (p<0.0001) carcasses were found Salmonella-
positive using whole carcass enrichment method than using the 30ml aliquot method
recommended by USDA-FSIS. Also the incidence of Salmonella-positive carcasses determined
by the whole carcass enrichment method (38 %) is comparable to the incidence determined in the
first experiment (33.9 %), and the incidence determined by the Aliquot method (13%) was
comparable to the incidence reported by USDA-FSIS in 1998 (10.4 %). Thus showing
85
methodology does have an effect on Salmonella recovery when low numbers of Salmonella per
carcass are expected.
The results from these two experiments indicate further research is necessary to determine
the effects of sampling methodology on Salmonella recovery. Also future research should be
conducted to determine the actual number of Salmonella cells present per carcass.