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Information* on the Characteristics and Material Combinations of Adhesives, Putties, Varnishes and Thinners * This information only applies to the adhesives, putties, varnishes and thinners of Otto Bock HealthCare GmbH in Duderstadt, Germany. ** Depending on relative humidity and room temperature General Characteristics Special Characteristics/ Areas of Application Possible Material Combinations Product description Chemical basis Area of application °C/°F Pot life (2K products, depending on mixing ratio) Drying time ** Handling strength ** Final strength ** Colour of the glue joint Bonding process Polyurethane Polyethylene Polypropylene PPT EVA GRP Rubber Textiles Felt Wood Laminate Leather Cork PU foams rigid PU foams soft PE foams Metal Hard PVC Soft PVC Neoprene Product description Adhesives Parchment Cold Adhesive 636W9 Polyvinyl acetate Trans- parent Wet also for low processing temperatures, average setting time Universal Adhesive 636W1 Cellulose approx. 8 h under pressure Trans- parent Contact and wet water and perspiration-resistant, contact adhesion for closed-pore materials, suitable thinner 634A1 Contact Adhesive 636N9 Methyl acetate up to approx. +100 °C/ +212 °F 15 – 20 min. Yellowish Contact bonding flexible materials including plastics and metals, good resistance to ageing, suitable thinner 634A6 Special Adhesive for Bandages 636N10 Homopolymer polyvinyl acetate dispersion, approx. 63% in water 30 – 60 min. approx. 2 days Transparent Contact and wet very flexible adhesive film, limited suitability for soft PVC or sole bonding, contact adhesion for closed-pore materials Plastic Adhesive 636W17 Polyurethane 10 – 20 min. Transparent Contact and wet heat activation possible even after several days, suitable for bonding fatty leather and to solidify foam cosmetic covers contact adhesion for closed-pore materials, suitable thinner 634A20 PU (Polyurethane) Adhesive 636W25 Polyurethane synthetic solution from +80 °C/ +176 °F to +120 °C/ +248 °F approx. 8 h approx. 10 min. approx. 24 h Contact for high-strength and flexible bonding, heat-resistant to 120 °C/248 °F in combination with 636W26 Cross-Linking Agent, heat activation possible (+80 °C/+176 °F), suitable thinner 634A23 Contact Adhesive 636W45 Polychloroprene from -30 °C/ -86 °F to +120 °C/ +248 °F 10 – 15 min. approx. 48 h Yellowish transparent Contact for flexible bonding, suitable thinner 634A59 Neoprene Adhesive 636W65 Polychloroprene 7 – 45 min. 1–2h Brown Contact especially for neoprene, suitable thinner 634A67 CP Contact Adhesive 636W71 Polychloroprene, collophonium with 5–10% hardener up to 8 h 10 – 60 min. 2 – 3 days Contact especially for orthopaedics technology, bonds are more flexible than with 636W72 CR Contact Adhesive, toluol-free, also suitable as a dual-component system to increase heat-resistance, suitable universal thinner 634A71 CR Contact Adhesive 636W72 Polychloroprene with 5–10% hardener up to 8 h 15 – 120 min. 3 – 5 days Transparent Contact especially for orthopaedic footwear technology, toluol-free, also suitable as a dual-component system to increase heat-resistance, suitable universal thinner 634A71 Orthocryl Sealing Resin Compact Adhesive 636K18 Solution of an acrylic polymer in methacrylic esters depends on the mixing ratio depends on the mixing ratio Transparent Wet used with 617P14 Hardener Paste or 617P37 Powder UHU Hard (dual- component system) 636W22 Cellulose nitrate up to approx. +100 °C/ +212 °F approx. 24 h Transparent Wet fast-drying, soluble with 634A3 Acetone Rubber Adhesive 636W34 Polychloroprene from -30 °C/ -86 °F to +90 °C/ +194 °F 5 – 15 min. Beige Contact for flexible and heat-resistant bonding, can be applied with a brush or spatula UHU Plus, final strength 300 (dual- component system) 636W23 Bisphenol-A epoxy resin (A), polyaminoamide (B) from -40 °C/ -104 °F to +80 °C/ +176 °F approx. 90 min. approx. 6h approx. 5 days Opaque/ honey- coloured Wet the higher the setting temperature (up to approximately 180 °C/380 °F), the higher the strength of the bond; also hardens when not exposed to air Two Component High- Performance Adhesive 636M2 Epoxy resin and pigments (A), polyaminoamide (B) 50 – 80 min. approx. 12 h approx. 7 days Wet for high-strength bonding Special Adhesive 636W18 Epoxy resin and pigments (A), polyaminoamide (B) 50 – 70 min. approx. 10 h Wet especially for splint systems, highest strength when hardening between 40 – 120 °C/104 – 248 °F, used with 636W19 Hardener Paste Cyamet Rapid Adhesive (Superglue) 636K11 Ethyl from -30 °C/ -22 °F to +80 °C/ +176 °F 5 – 70 sec. approx. 24 h Transparent Wet setting is accelerated by humidity, suitable for almost all material combinations, high mechanical strength, patented twist-off dosage cap Cyanacrylate Rapid Adhesive as Dosage Pen 636K36 Ethyl from -30 °C to -86 °F to +80 °C/ +176 °F 3 – 50 sec. Transparent Wet dosage pen with twist-off cap, precise gluing with accurate dosage, universal product of average viscosity, high tensile strength, quick-setting standard grade for various applications including ceramics Spray Adhesive (removable) 636K40 Synthetic elastomers from -20 °C/-4 °F to +50 °C/ +122 °F up to 5 minutes Transparent Wet for joints that can be disassembled and repositioned, UV-resistant, fine and evenly distributed adhesive application, precise and clean during use Spray Adhesive (permanent) 636K41 Synthetic elastomers from -30 °C/ -22 °F to +60°C/ +140 °F up to 10 seconds Beige Contact for permanent bonding, universal, long gluing time, does not penetrate porous materials nor sag, fine and evenly distributed adhesive application Putties Orthocryl Putty 636K7 Polyester resin solution in methyl methacrylate from +80 °C/ +176 °F to +130 °C/ +226 °F 5 – 13 min. Grey for securing and filling various materials, used with 617P14 Hardener Paste Akemi Fast-Curing Putty 636K9 Unsaturated polyester resins dissolved in styrene up to approx. +100 °C/ +212 °F 2 – 6 min. 15 – 30 min. fast-curing, good adhesion and elasticity, for securing and filling various materials, used with 617P14 Hardener Paste Light Putty 636K17 Unsaturated polyester resins with special light fillers dissolved in styrene 3 – 7 min. 20 – 40 min. fast-curing, very low density, good adhesion, good grinding characteristics for securing and filling various materials, can be coloured with Ottobock colour pastes, used with 617P14 Hardener Paste Plastic Wood 636K3 Acetone, nitrocellulose, camphor, titanium dioxide from -10 °C/ -50 °F to +80 °C/ +176 °F 5 – 15 min. for filling holes, cracks and irregularities in wood, can be sanded after approximately 15 min., desired viscosity can be restored using 634A1 Thinner Varnishes In view of the numerous possible applications of adhesives, putties, varnishes and thinners, we can only provide general information in this overview. The suitability of these products for your specific purpose – also in regards to your processing technique, the characteristics of the materials being bonded and the subsequent types of strain on the glue joint – needs to be verified by your own practical tests. Vapours and gases generated during the processing and storage of adhesives, which may be hazardous to health, must be extracted us- ing suitable systems. Ottobock lamination workstations have proved suitable for extracting these hazardous substances. Gases, vapours and suspended particles are extracted with the help of a fan and the suspended particles are caught with an integrated filter. More about the Ottobock lamination workstations can be found in the Planning and Equipping Catalogue (646K10=GB). Please also observe the notes on processing and storing adhesives which are found on the containers of the Ottobock products. We also offer suitable secure cabinets in order to ensure hazardous substances are stored properly. Safety data sheets are available for materials that require labelling according to the Ordinance on Hazardous Substances. These EU safety data sheets (SBD) or Material Safety Data Sheets (MSDS) contain important safety instructions for handling hazardous substances. Upon request, we can provide you with these data sheets in compiled form on CD-ROM (reference number 646C16). Occupational safety and environmental protection factors according to the current state of knowledge have been taken into consideration. The corresponding protective equipment for the products identified with hazardous substance symbols (risk and safety phrases) can be found in the Materials Catalogue (646K1=GB) in the Protective Equipment section. Special Varnish, transparent 635L2 Cellulose Transparent socket interior and exterior varnish, varnishing pergamented prostheses and other wood and metal components, suitable thinner 635L2 Socket Interior Varnish, transparent 635L8 Acrylic Transparent interior socket varnish, physiologically neutral and suitable for sensitive skin Orthocryl Varnish, colourless 635L12 Synthetic binding agent and solvent for the isolation of wet plaster models, and for varnishing sanded laminate surfaces Orthocryl Spray Varnish, clear 635L14 Toluol-acetone-xylol solvent mixture Transparent for smoothing and repairing sanded laminate, CFC-free spray can Spray Varnish, skin-coloured 635L13 Pigment binding agent spray varnish Skin colour for coating sanded laminates, CFC-free spray can Spray Varnish, dark brown 635L16 Pigment binding agent spray varnish Dark brown for coating sanded laminates, CFC-free spray can Dipping Varnish 635L15 Polyurethane Dark brown for colouring Pedilan casting forms, e.g. feet Cleaners/Thinners Acetone 634A3 Acetone, dimethylketone Transparent very volatile, with extremely good solvent characteristics for nitrocellulose, polyester, polystyrene, PVC copolymers, alkyd resins, fats, oils and waxes, good degreasing characteristics Isopropyl Alcohol 634A58 Dimethylcarbinol, 2-hydroxypropan, 2-propanol Transparent for cleaning sensitive plastics such as PVC, PS, ABS, acrylic, PC can be bonded in combination base materials that cannot be combined © Ottobock · 646F297=GB-04-1402 Otto Bock HealthCare GmbH Max-Näder-Straße 15 · 37115 Duderstadt/Germany T +49 5527 848-0 · F +49 5527-848 1524 [email protected] · www.ottobock.com

Information* on the Characteristics and Material … on the Characteristics and Material Combinations of Adhesives, Putties, Varnishes and Thinners * This information only applies

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Page 1: Information* on the Characteristics and Material … on the Characteristics and Material Combinations of Adhesives, Putties, Varnishes and Thinners * This information only applies

Information* on the Characteristics and Material Combinations of Adhesives, Putties, Varnishes and Thinners

* Thisinformationonlyappliestotheadhesives,putties,varnishesandthinnersofOttoBockHealthCareGmbHinDuderstadt,Germany.

** Dependingonrelativehumidityandroomtemperature General Characteristics Special Characteristics/ Areas of Application Possible Material Combinations

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AdhesivesParchment Cold Adhesive 636W9

Polyvinylacetate Trans-parent

Wet also for low processing temperatures,averagesettingtime • • •

Universal Adhesive 636W1

Cellulose approx.8hunderpressure

Trans-parent

Contactandwet

water and perspiration-resistant,contactadhesionforclosed-porematerials, suitable thinner 634A1 • • • • •

Contact Adhesive 636N9

Methylacetate uptoapprox.+100°C/+212°F

15–20min. Yellowish Contact bonding flexible materials including plastics and metals,goodresistancetoageing,suitable thinner 634A6

• • • • • • • • • • • •Special Adhesive for Bandages 636N10

Homopolymerpolyvinylacetatedispersion,approx.63%inwater

30–60min. approx.2days

Transparent Contactandwet

very flexible adhesive film,limitedsuitabilityforsoftPVCorsolebonding,contactadhesionforclosed-porematerials • • • • • • • • • • • • • •

Plastic Adhesive 636W17

Polyurethane 10–20min. Transparent Contactandwet

heatactivationpossibleevenafterseveraldays,suitable for bonding fatty leather and to solidify foam cosmetic coverscontactadhesionforclosed-porematerials,suitable thinner 634A20

• • • • • • •PU (Polyurethane) Adhesive 636W25

Polyurethanesyntheticsolution

from+80°C/+176°Fto+120°C/+248°F

approx.8h approx.10min.

approx.24h

Contact for high-strength and flexible bonding,heat-resistantto120°C/248°Fincombinationwith636W26Cross-LinkingAgent,heatactivationpossible(+80°C/+176°F),suitable thinner 634A23

• • • • •Contact Adhesive 636W45

Polychloroprene from-30°C/-86°Fto+120°C/+248°F

10–15min. approx.48h

Yellowishtransparent

Contact for flexible bonding,suitable thinner 634A59 • • • • • • • • • •

Neoprene Adhesive 636W65

Polychloroprene 7–45min. 1–2h Brown Contact especially for neoprene, suitable thinner 634A67 • • • •• •

CP Contact Adhesive 636W71

Polychloroprene,collophonium

with5–10%hardenerupto8h

10–60min. 2–3days Contact especially for orthopaedics technology, bonds are more flexible than with 636W72 CR Contact Adhesive, toluol-free,alsosuitableasadual-componentsystemtoincreaseheat-resistance,suitable universal thinner 634A71

• • • • • • • • • • •CR Contact Adhesive 636W72

Polychloroprene with5–10%hardenerupto8h

15–120min. 3–5days Transparent Contact especially for orthopaedic footwear technology, toluol-free, alsosuitableasadual-componentsystemtoincreaseheat-resistance,suitable universal thinner 634A71

• • • • • • • • •Orthocryl Sealing Resin Compact Adhesive 636K18

Solutionofanacrylicpolymerinmethacrylicesters

dependsonthemixingratio

dependsonthemixingratio

Transparent Wet used with 617P14 Hardener Paste or 617P37 Powder

• •UHU Hard (dual- component system) 636W22

Cellulosenitrate uptoapprox.+100°C/+212°F

approx.24h

Transparent Wet fast-drying,soluble with 634A3 Acetone • • • • •

Rubber Adhesive 636W34

Polychloroprene from-30°C/-86°Fto+90°C/+194°F

5–15min. Beige Contact for flexible and heat-resistant bonding,canbeappliedwithabrushorspatula • • • • • • •

UHU Plus, final strength 300 (dual-component system) 636W23

Bisphenol-Aepoxyresin(A),polyaminoamide(B)

from-40°C/-104°Fto+80°C/+176°F

approx.90min.

approx.6h

approx.5days

Opaque/honey-coloured

Wet the higher the setting temperature (up to approximately 180 °C/380 °F), the higher the strength of the bond; alsohardenswhennotexposedtoair

• • • • •Two Component High-Performance Adhesive 636M2

Epoxyresinandpigments(A),polyaminoamide(B)

50–80min. approx.12h

approx.7days

Wet for high-strength bonding

• • • • • • •Special Adhesive 636W18

Epoxyresinandpigments(A),polyaminoamide(B)

50–70min. approx.10h

Wet especially for splint systems, highest strength when hardening between 40 – 120 °C/104 – 248 °F, used with 636W19 Hardener Paste • •

Cyamet Rapid Adhesive (Superglue) 636K11

Ethyl from-30°C/-22°Fto+80°C/+176°F

5–70sec. approx.24h

Transparent Wet settingisacceleratedbyhumidity, suitable for almost all material combinations, highmechanicalstrength,patentedtwist-offdosagecap

• • • • • •Cyanacrylate Rapid Adhesive as Dosage Pen 636K36

Ethyl from-30°Cto-86°Fto+80°C/+176°F

3–50sec. Transparent Wet dosage pen with twist-off cap, precise gluing with accurate dosage, universalproductofaverageviscosity,hightensilestrength,quick-settingstandardgradeforvariousapplicationsincludingceramics

• • • • • • • • • •Spray Adhesive (removable)636K40

Syntheticelastomers from-20°C/-4°Fto+50°C/+122°F

upto5minutes

Transparent Wet for joints that can be disassembled and repositioned,UV-resistant,fineandevenlydistributedadhesiveapplication,preciseandcleanduringuse

• • • • • • •Spray Adhesive (permanent)636K41

Syntheticelastomers from-30°C/-22°Fto+60°C/+140°F

upto10seconds

Beige Contact for permanent bonding,universal,longgluingtime,doesnotpenetrateporousmaterialsnorsag,fineandevenlydistributedadhesiveapplication

• • • • • • • • •Putties

Orthocryl Putty 636K7

Polyesterresinsolutioninmethylmethacrylate

from+80°C/+176°Fto+130°C/+226°F

5–13min. Grey forsecuring and filling various materials,used with 617P14 Hardener Paste • • • • • • • •

Akemi Fast-Curing Putty 636K9

Unsaturatedpolyesterresinsdissolvedinstyrene

uptoapprox.+100°C/+212°F

2–6min. 15–30min. fast-curing, good adhesion and elasticity, forsecuring and filling various materials, used with 617P14 Hardener Paste

• • • • • • • •Light Putty 636K17

Unsaturatedpolyesterresinswithspeciallightfillersdissolvedinstyrene

3–7min. 20–40min. fast-curing, very low density,good adhesion, good grinding characteristicsfor securing and filling various materials, canbecolouredwithOttobockcolourpastes,used with 617P14 Hardener Paste

• • • • • • • •Plastic Wood 636K3

Acetone,nitrocellulose,camphor,titaniumdioxide

from-10°C/-50°Fto+80°C/+176°F

5–15min. forfilling holes, cracks and irregularities in wood, canbesandedafterapproximately15min.,desired viscosity can be restored using 634A1 Thinner •

Varnishes

Inviewofthenumerouspossibleapplicationsofadhesives,putties,varnishesandthinners,wecanonlyprovidegeneralinformationinthisoverview.Thesuitabilityoftheseproductsforyourspecificpurpose–alsoinregardstoyourprocessingtechnique,thecharacteristicsofthematerialsbeingbondedandthesubsequenttypesofstrainonthegluejoint–needstobeverifiedbyyourownpracticaltests.

Vapoursandgasesgeneratedduringtheprocessingandstorageofadhesives,whichmaybehazardoustohealth,mustbeextractedus-ingsuitablesystems.Ottobocklaminationworkstationshaveprovedsuitableforextractingthesehazardoussubstances.Gases,vapoursandsuspendedparticlesareextractedwiththehelpofafanandthesuspendedparticlesarecaughtwithanintegratedfilter.MoreabouttheOttobocklaminationworkstationscanbefoundinthePlanningandEquippingCatalogue(646K10=GB).

PleasealsoobservethenotesonprocessingandstoringadhesiveswhicharefoundonthecontainersoftheOttobockproducts.Wealsooffersuitablesecurecabinetsinordertoensurehazardoussubstancesarestoredproperly.

SafetydatasheetsareavailableformaterialsthatrequirelabellingaccordingtotheOrdinanceonHazardousSubstances.TheseEUsafetydatasheets(SBD)orMaterialSafetyDataSheets(MSDS)containimportantsafetyinstructionsforhandlinghazardoussubstances.Uponrequest,wecanprovideyouwiththesedatasheetsincompiledformonCD-ROM(referencenumber646C16).

Occupationalsafetyandenvironmentalprotectionfactorsaccordingtothecurrentstateofknowledgehavebeentakenintoconsideration.Thecorrespondingprotectiveequipmentfortheproductsidentifiedwithhazardoussubstancesymbols(riskandsafetyphrases)canbefoundintheMaterialsCatalogue(646K1=GB)intheProtectiveEquipmentsection.

Special Varnish, transparent 635L2

Cellulose Transparent socketinteriorandexteriorvarnish,varnishing pergamented prostheses and other wood and metal components, suitable thinner 635L2

Socket Interior Varnish, transparent 635L8

Acrylic Transparent interiorsocketvarnish,physiologically neutral and suitable for sensitive skin

Orthocryl Varnish, colourless 635L12

Syntheticbindingagentandsolvent

forthe isolation of wet plaster models, andforvarnishing sanded laminate surfaces

Orthocryl Spray Varnish, clear 635L14

Toluol-acetone-xylolsolventmixture

Transparent for smoothing and repairing sanded laminate, CFC-freespraycan

Spray Varnish, skin-coloured 635L13

Pigmentbindingagentsprayvarnish

Skincolour for coating sanded laminates,CFC-freespraycan

Spray Varnish, dark brown 635L16

Pigmentbindingagentsprayvarnish

Darkbrown forcoating sanded laminates,CFC-freespraycan

Dipping Varnish 635L15

Polyurethane Darkbrown forcolouring Pedilan casting forms,e.g.feet

Cleaners/ThinnersAcetone 634A3

Acetone,dimethylketone Transparent veryvolatile,withextremely good solvent characteristicsfornitrocellulose,polyester,polystyrene,PVCcopolymers,alkydresins,fats,oilsandwaxes,gooddegreasingcharacteristics

Isopropyl Alcohol 634A58

Dimethylcarbinol,2-hydroxypropan,2-propanol

Transparent forcleaning sensitive plasticssuchasPVC,PS,ABS,acrylic,PC

•canbebondedincombination•basematerialsthatcannotbecombined

©O

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ck·

646F

297=

GB

-04-

1402

OttoBockHealthCareGmbHMax-Näder-Straße15·37115Duderstadt/GermanyT+495527848-0·[email protected]·www.ottobock.com