Ingersoll Rand X-Series System Automation Interconnect ...manualarchive.ingersollrandproducts.com/manuals/manuals/... · X-Series System Automation Interconnect Guide Ingersoll Rand

Ingersoll Rand X-Series System Automation

Interconnect Guide Ingersoll Rand Compressors

More Than Air. Answers. Online answers: http://www.air.irco.com

Before installing or starting this unit for the first time, this manual should be studied carefully to obtain a working knowledge of the unit and/or the duties to be performed while operating and maintaining the unit.

RETAIN THIS MANUAL WITH UNIT. This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the unit at all times.

C.C.N. : 80443864

REV. : C

DATE : MAY 2008

2

SECTION 1 — TABLE OF CONTENTS SECTION 1 — TABLE OF CONTENTS.................................2

SECTION 2 — INTRODUCTION.........................................3

SECTION 3 — SAFETY......................................................3

INSTALLATION ................................................................3

OPERATION.....................................................................3

MAINTENANCE AND REPAIR ............................................4

SECTION 4 — X4I SYSTEM OVERVIEW ..............................5

SECTION 5 — X8I SYSTEM OVERVIEW ..............................6

SECTION 6 — VSD OVERVIEW ..........................................7

SECTION 7 — ASSISTANCE ..............................................8

SECTION 8 — INTERCONNECT DRAWINGS .......................8

INTELLISYS CONTROLLER E-PROM RECOMMENDATIONS.......................................................8

INTELLISYS CONTROLLER INTERCONNECT RECOMMENDATIONS.......................................................8

APPENDIX A — ir-485, irV-485, and RS485 Direct Interconnect Drawings To Ingersoll Rand Intellisys Controlled Compressor ............................................9

APPENDIX B — ir-PCB Interconnect Drawings To Ingersoll Rand Intellisys Controlled And CMC Sierra Compressors ..........................................................17

APPENDIX C — ir-PCB Interconnect Drawings To Ingersoll Rand Pressure Switch Controlled Compressors ..........................................................51

APPENDIX D — VSD Box Interconnect Drawings To Ingersoll Rand Non-Nirvana VSD Compressors .......98

SECTION 2 — INTRODUCTION The X - SERIES AUTOMATION is a family of specialized controllers designed to provide safe, reliable, and energy-efficient control of your compressed air system.

X4I

The X4I is capable of controlling positive displacement air compressors. The compressors may have electro-pneumatic or microprocessor based controls. The X4I is completely customizable to meet the specific needs of your compressed air system.

X8I

The X8I is an advanced system controller designed to provide safe, reliable, and energy-efficient management of your compressed air system. The X8I is capable of controlling up to eight (8) positive displacement air compressors. The compressors may be fixed speed, variable speed or multi-step and have electro-pneumatic or microprocessor based controls. The X8I is uniquely configurable and customizable to meet the specific needs of some of the most complex compressed air system. Additionally, the X8I control network can expand to include monitoring and control of various compressed air system components.

SECTION 3 — SAFETY

!

!

WARNING : Risk of Danger

WARNING : Risk of Electric Shock

WARNING : Risk of High Pressure

WARNING : Consult Manual

� Before installing or operating the X-Series Automation System, take time to carefully read all the instructions contained in this manual, all compressor manuals, and all manuals of any other peripheral devices that may be installed or connected to the unit.

3

� Electricity and compressed air have the potential to cause severe personal injury or property damage.

� The operator should use common sense and good working practices while operating and maintaining this system. All applicable codes should be strictly adhered to.

� Maintenance must be performed by adequately qualified personnel that are equipped with the proper tools.

INSTALLATION

� Installation work must only be carried out by a competent person under qualified supervision.

� A fused isolation switch must be fitted between the main power supply and the X-Series Automation System.

� The X-Series Automation System should be mounted in such a location as to

access without obstruction or hazardand to allow clear visibility of indicatorat all times.

If raised platf

allow operational and maintenance

s

� orms are required to

s

OPERATION

provide access to the X-Series Automation System, they must notinterfere with normal operation or obstruct access. Platforms and stairshould be of grid or plate constructionwith safety rails on all open sides.

� The X-Series Automation System must

ision.

�ls

.

�

�

� uch

s. y

�hould

l.

only be operated by competent personnel under qualified superv

Never remove or tamper with safety devices, guards or insulation materiafitted to the X-Series Automation System

The X-Series Automation System must only be operated at the supply voltage and frequency for which it is designed.

When main power is switched on, lethal voltages are present in the electrical circuits and extreme caution must beexercised whenever it is necessary to carry out any work on the unit.

Do not open access panels or toelectrical components while voltage is applied unless it is necessary for measurements, tests or adjustmentSuch work should be carried out only ba qualified electrician equipped with the correct tools and wearing appropriate protection against electrical hazards.

All air compressors and/or other equipment connected to the unit shave a warning sign attached stating “THIS UNIT MAY START WITHOUT WARNING” next to the display pane

4

� If an air compressor and/or other equipment connected to the unit is to be started remotely, attach two warning signs to the equipment stating “THIS UNIT CAN BE STARTED REMOTELY”. Attach one sign in a prominent location on the outside of the equipment, and the other sign inside the equipment control compartment.

MAINTENANCE AND REPAIR

� Maintenance, repairs or modifications must only be carried out by competent personnel under qualified supervision.

� If replacement parts are required, use only genuine parts from the original equipment manufacturer, or an alternative approved source.

� Carry out the following operations before opening or removing any access panels or carrying out any work on the X-Series Automation System:

i. Isolate the X-Series Automation System from the main electrical power supply. Lock the isolator in the “OFF” position and remove the fuses.

ii. Attach labels to the isolator switch and to the unit stating “WORK IN PROGRESS - DO NOT APPLY VOLTAGE”. Do not switch

on electrical power or attempt to start the X-Series Automation System if such a warning label is attached.

� Make sure that all instructions concerning operation and maintenance are strictly followed and that the complete unit, with all accessories and safety devices, is kept in good working order.

� The accuracy of sensor devices must be checked on a regular basis. They must be calibrated when acceptable tolerances are exceeded. Always ensure any pressure within the compressed air system is safely vented to atmosphere before attempting to remove or install a sensor device.

� The X-Series Automation System must only be cleaned with a damp cloth, using mild detergents if necessary. Avoid the use of any substances containing corrosive acids or alkalis.

� Do not paint the control faceplate or obscure any indicators, controls, instructions or warnings.

SECTION 4 — X4I SYSTEM OVERVIEW It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.

DRIP LEG

PRESSURE TRANSDUCER

RECEIVER

PRESSURE TRANSDUCER CABLE2 Conductor Cable, 18 Gauge Stranded

Earth ShieldedNo Greater Than 330FT (100M)

24VDC Control Voltage

X4I X05 CONNECTOR PT CONNECTOR25 +VDC Pin #326 Signal Pin #1

Reference X4I Operations Manual for Pressure Sensor Connection Details

Ir-PCB Compressor #1Control Cable


Pressure Transducer

Cable

SPECIFICATIONSDimensions 11.45” x 9.45” x 6.0” 291mm x 241mm x 152mmWeight 14lb (6.4kg) Mounting Wall, 4 x screw fixings Enclosure IP65, NEMA 4 Supply 230Vac +/- 10%, 50 Hz 115Vac +/- 10%, 60 Hz Power 50VA Temperature 32°F to 115°F (0°C to 46°C) Humidity 0% to 95% RH (non-condensing)

Ingersoll Rand AutomationModel X4I

Supply Voltage Cable Local Disconnect (Breaker) Box

Fused for 50VA

Power Cable3 conductor (N, L, E)

(Sized in accordance with local electrical and safety regulations).

On/OffSwitch

From Air Compressors

To Plant Air System

ir-PCB COMPRESSOR CONTROL CABLE7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded

OR Single Conductor Wire, 18 Gauge Stranded, Quantity (7)

In Grounded Conduit No Greater Than 330FT (100M)24VAC Control Voltage

The Maximum Number of Compressors Controlled By The X4I Is Four (4). The Maximum Number Of Direct ir-PCB Connections To The X4I is Four (4).

ir-PCB ir-PCB



Reference X4I Application and Interconnect Guide For Wiring Connections Between The X4, The ir-PCB, and

The Compressor

ir-PCB ir-PCB

5

SECTION 5 — X8I SYSTEM OVERVIEW It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.

DRIP LEG

PRESSURE TRANSDUCER

RECEIVER

PRESSURE TRANSDUCER CABLE2 Conductor Cable, 18 Gauge Stranded

Earth ShieldedNo Greater Than 330FT (100M)

24VDC Control Voltage

X8I X05 CONNECTOR PT CONNECTOR25 +VDC Pin #326 Signal Pin #1

Reference X8I Operations Manual for Pressure Sensor Connection Details

RS485 Network Cable



Pressure Transducer

Cable

SPECIFICATIONSDimensions 13.4” x 9.45” x 6.0” 340mm x 241mm x 152mmWeight 16.5lb (7.5kg) Mounting Wall, 4 x screw fixings Enclosure IP65, NEMA 4 Supply 230Vac +/- 10%, 50 Hz 115Vac +/- 10%, 60 Hz Power 100VA Temperature 32°F to 115°F (0°C to 46°C) Humidity 0% to 95% RH (non-condensing)

Ingersoll Rand AutomationModel X8I

Supply Voltage Cable Local Disconnect (Breaker) Box

Fused for 100VA

Power Cable3 conductor (N, L, E)

(Sized in accordance with local electrical and safety regulations).

On/Off Switch

From Air Compressors

To Plant Air System

ir-PCB COMPRESSOR CONTROL CABLE7 Conductor Cable, 18 Gauge, Stranded, Earth Shielded

OR Single Conductor Wire, 18 Gauge Stranded, Quantity (7) In Grounded Conduit No Greater Than 330FT (100M)

24VAC Control Voltage

Reference X8I Application and Interconnect Guide For Wiring Connections Between The X8I, The ir-PCB,

and The Compressor

EXP RS485 Network Cable

The Maximum Number of Compressors Controlled By The X8I Is Eight (8). The Maximum Number Of Direct ir-PCB Connections To The X8I is Four (4).

Any Combination Of Compressor Connection Methods May Be Used As Long As the Maximum Number Of Compressors (8) Is Not Exceeded.

OPTIONAL

RS485 NETWORK CABLEBelden 9841 or Equivalent In Grounded ConduitNo Greater Than 4000FT (1219M)

ir-485Direct To

S3

6

Ingersoll Rand

102 psi

OR

Reference X8I Application and Interconnect Guide For Wiring Connections Between The X8I, The ir-485 or irV-

485 Gateway and The Compressor, S3 Direct Connects, and Optional Special Application Interface Boxes

EXP RS485 NETWORK CABLEBelden 9841 or Equivalent In Grounded ConduitNo Greater Than 33FT (10)

ir-PCB ir-PCB

The RS485 Network is a Serial, Point to Point Communication Network Refer to the X8I Application and Interconnect Guide For Wiring Details and Connectivity.

ir-485 GatewayFor All

IR (Non- Nirvana) Compressors IntelliSys “Red Eye”, SG and SE

irV-485 GatewayFor All

Nirvana Compressors20HP (15KW) and Above

irV-485

ir-485

3 4LED1

LED2

ir-PCB

From VSD Pressure Transducer

To VSD Pressure Transducer Input

The EXP Box Will Add Another (4) Direct ir-PCB connections. The X8I Supports 1 EXP Box. This Would Allow A Total Of (8) Compressors To Be Connected And Controlled Via The ir-PCB.

SECTION 6 — VSD OVERVIEW It is recommended that installation and commissioning be carried out by an authorized and trained product supplier.

Ingersoll Rand Automation

VSD Box

1 2

From Pressure Transducer To VSD Box

From VSD BoxTo IR-5000 Pressure Transducer Input

From VSD BoxTo ir-PCB

To Intellisys Controller

LE D 1LE D 2

ir-PCB

1 > Intellisys Discharge Pressure Transducer

2 > VSD Discharge Pressure Transducer

LE D 1LE D 2

7

SECTION 7 — ASSISTANCE Contacting Technical Support Services or Service Bulletins listed on the IR ServiceNet can provide further assistance if there are other questions or concerns during Installation and Start-up. Also, additional Application and Compressor Interconnect Guides will be posted and available on the IR ServiceNet as they are developed and created.

SECTION 8 — COMPRESSOR INTERCONNECT DRAWINGSThe following Appendix’s contain reference drawings designed to assist with the connection of the X – Series Automation System to Ingersoll Rand Air Compressors as well as Non-Ingersoll Rand Air Compressors. These drawings are for Guidance Only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram.

INTELLISYS CONTROLLER E-PROM RECOMMENDATION REFERENCE LIST

Redeye SE

2.4 1.75

2.7 1.23

1.62 1.93

1.3

SG SGN

1.5 1.45

1.5 SGNe

1.35 2.4

1.28 1.2

Nirvana CC 50 - 300HP

Nirvana OF 50 - 200HP

SSR - UP (Pegasus)

SSR 22 - 150kW (ESA)

Sierra 50 - 100HP

Recip

IntelliSys - Nirvana

Nirvana CC 100 - 200HP

Sierra 100 - 200HP

Recip

IntelliSys - Second Generation

SSR 50 - 450 (1 & 2 Stage)

SSR 75 - 350kW (ESA)

Sierra 125-400HP

IntelliSys - Nirvana

IntelliSys - Second Edition

SSR 15 - 100HP (DSA)

Minimum Recommended E-prom Levels - IntelliSys Controllers

IntelliSys - First Generation

SSR 50 - 450HP

INTELLISYS CONTROLLER INTERCONNECT RECOMMENDATION

When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applications When using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applications

8

9

APPENDIX A

ir-485, irV-485, and RS485 DIRECT TO INGERSOLL RAND

INTELLISYS, NIRVANA 15-30KW (20-40HP) AND R-SERIES

COMPRESSOR INTERCONNECT DRAWINGS IR-485, IRV-485, AND RS485 DIRECT to Ingersoll Rand Intellisys, Nirvana 15-30kw (20-40hp) and R-Series...... A1

irV-485 Interconnect To Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors ........................... A2

ir-485 Interconnect To Ingersoll Rand Intellisys SG Controlled Compressors ......................................... A3

ir-485 Interconnect To Ingersoll Rand Intellisys SE Controlled Compressors.......................................... A4

ir-485 Interconnect To Ingersoll Rand Intellisys Redeye Controlled Compressors .................................. A5

RS485 Direct Interconnect To Ingersoll Rand Intellisys S3 Controlled Compressors ......................................... A6

irV-485 Interconnect To Ingersoll Rand Nirvana 15-30kw (20-40HP) .................................................................... A7

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ir-48

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App

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x A

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age

A1

LED#6

LED#7

LED#8

LED#9

screen

L2

L112

31

23 ir4

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5

screen

L2

L112

31

23 ir

bus

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sX

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0Vac/dc

X01

X02

X04

LED#1

234

1

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OFF

678

5

101112

9

SW1

SW2

SW

3

LED#2LED#3

LED#5LED#4

12

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bus

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X01

X02

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LED#1

234

1

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OFF

678

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9

SW

1S

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LED#2LED#3

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16 235 4

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)

1

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RS4

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S485

L1L2

X04

And X0

5

SHIE

LD

ir-48

5 To

INTE

LLIS

YS S

G

+24 V D

C

0 V DC

App

endi

x A

- P

age

A3

LED#6

LED#7

LED#8

LED#9

screen

L2

L112

31

23 ir4

85X0

5

screen

L2

L112

31

23 ir

bus

/ M

odbu

sX

03

12

+24Vac/dc

0Vac/dc

X01

X02

X04

LED#1

234

1

ON

OFF

678

5

101112

9

SW1

SW2

SW

3

LED#2LED#3

LED#5LED#4

12

12

SE

RJ1

1 C

OM

PO

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Rig

ht S

ide

As

View

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GR

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IRE

From

Pre

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I or X

12I

Aut

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Net

wor

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To N

ext

X8I o

r X12

I Aut

omat

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Net

wor

k C

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ir-48

5

SEA

s Vi

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Fro

m

The

Bac

k Si

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r

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ire L

ug B

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dSE

Mou

ntin

g B

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ount

ing

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t

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ON

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PO

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r11

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OU

ND

RJ1

1 M

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able

Su

pplie

d W

ith T

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Gat

eway

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)

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ON

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)

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85R

S485

L1L2

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And X0

5

SHIE

LD

ir-48

5 To

INTE

LLIS

YS S

E

+24 V D

C

0 V DC

App

endi

x A

- P

age

A4

LED#6

LED#7

LED#8

LED#9

screen

L2

L112

31

23 ir4

85X0

5

screen

L2

L112

31

23 ir

bus

/ M

odbu

sX

03

12

+24Vac/dc

0Vac/dc

X01

X02

X04

LED#1

234

1

ON

OFF

678

5

101112

9

SW1

SW2

SW

3

LED#2LED#3

LED#5LED#4

12

12

SHIE

LD

GR

OU

ND

W

IRE

From

Pre

viou

s X8

I or X

12I

Aut

omat

ion

Net

wor

k C

ompo

nent

To N

ext

X8I o

r X12

I Aut

omat

ion

Net

wor

k C

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nent

ir-48

5

Red

eye

Star

ter I

nter

face

B

oard

Mou

ntin

g B

olt

NC

-V+V

OU

TPU

T24

VDC

0.3

A

idec

DC

ON

V.A

DJ

7.5

WO

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UT

POW

ER

SU

PP

LYPS

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24

NLINP

UT

50/6

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100/

240

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0

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GFr

om C

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esso

r11

0 / 2

30VA

C

+24V

DC

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ND

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1 M

odbu

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able

Su

pplie

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ith T

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eway

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OR

TO

n To

p C

ente

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s Vi

ewed

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ing

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rd

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INTE

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ug B

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rd M

ount

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w

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)

16

23

54

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1C

ON

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TOR

L1 (2

)

J3B

TS

Test

Por

tSe

quen

cer P

ort

RS4

85R

S485

L1L2

X04

And X0

5

SHIE

LD

ir-48

5 To

INTE

LLIS

YS R

EDEY

E

+24 V D

C

0 V DC

App

endi

x A

- P

age

A5

12

12

SHIE

LD

From

Pre

viou

s X8

I or X

12I

Aut

omat

ion

Net

wor

k C

ompo

nent

To N

ext

X8I o

r X12

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omat

ion

Net

wor

k C

ompo

nent

Inte

lliSy

s S3

A

s Vi

ewed

Fro

m

The

Bac

k Si

de O

f Th

e C

ontr

olle

r

RS4

85R

S485

RS4

85 T

o IN

TELL

ISYS

S3

X04

X07

X08

X06

X05

X01

X02

X03

X01

X02

X03

X04

X05

X06

X07

X08

TxDRxDVccGND

X09

App

endi

x A

- P

age

A6

LED#6

LED#7

LED#8

LED#9

screen

L2

L112

31

23 ir4

85X

05

screen

L2

L112

31

23 ir

bus

/ M

odbu

sX

03

12

+24Vac/dc

0Vac/dc

X01

X02

X04

LED#1

234

1

ON

OFF

678

5

101112

9

SW

1S

W2

SW

3

LED#2LED#3

LED#5LED#4

12

12

SHIE

LD

GR

OU

ND

W

IRE

From

Pre

viou

s X8

I or X

12I

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omat

ion

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k C

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To N

ext

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r X12

I Aut

omat

ion

Net

wor

k C

ompo

nent

ir-48

5

NC

-V+V

OU

TPU

T24

VDC

0.3

A

idec

DC

ON

V.A

DJ

7.5

WO

UTP

UT

POW

ER

SU

PPL

YPS

5R-A

24

NLINP

UT

50/6

0HZ

100/

240

VAC

0

.17A

LN

GFr

om C

ompr

esso

r11

0 / 2

30VA

C

+24V

DC

0VD

C

0VD

C

+24V

DC

L1L2

X02 GR

OU

ND

RJ1

1 M

odbu

s C

able

Su

pplie

d W

ith T

heirV

-485

Gat

eway

12

RS4

85R

S485

L1L2

X04

And X0

5

SHIE

LD

irV-4

85 T

o N

IRVA

NA

15-

30K

W (2

0-40

HP)

+24 V D

C

0 V DC

6869

61

Phoe

nix

3Pin

CO

NN

ECTO

R

NIR

VAN

A

15-3

0KW

(20-

40H

P)

CO

M P

OR

TO

n R

ight

Si

de A

s Vi

ewed

Fr

om T

he

Bac

k

6869

61

21

L1L2

NIR

VAN

A 1

5-30

KW

(20-

40H

P)C

ON

TRO

L B

OA

RD

As

View

ed F

acin

g B

oard

Plac

e G

roun

d W

ire L

ug

Beh

ind

NIR

VAN

A 1

5-30

KW

(20-

40H

P) M

ount

ing

Bol

t

App

endi

x A

- P

age

A7

17

APPENDIX B

ir-PCB TO INGERSOLL RAND INTELLISYS CONTROLLED

COMPRESSOR INTERCONNECT DRAWINGS ir-PCB Interconnect Requirements For Ingersoll Rand Unigy & Nirvana 15-30KW (20-40HP) Compressors .......B1

Unigy 1 1of2.................................................................B2

Unigy 1 2of2.................................................................B3

Unigy 2/3 1of2 .............................................................B4

Unigy 2/3 2of2 .............................................................B5

Nirvana 15-30KW (20-40HP) 1of2..................................B6

Nirvana 15-30KW (20-40HP) 2of2..................................B7

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys Redeye Controlled Compressors ....................B8

SSR Redeye 1of3 ...........................................................B9

SSR Redeye FV 2of3 ....................................................B10

SSR Redeye SD 3of3 ....................................................B11

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys SE Controlled Compressors ..........................B12

SE UP 1of2 ..................................................................B13

SE UP 2of2 ..................................................................B14

SE ESA 1of2 ................................................................B15

SE ESA 2of2 ................................................................B16

SE DSA 1of2................................................................B17

SE DSA 2of2................................................................B18

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys SG Controlled Compressors..........................B19

SG SSR 1of2 ................................................................B20

SG SSR 2of2 ................................................................B21

SG Sierra 1of2.............................................................B22

SG Sierra 2of2.............................................................B23

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys SGN / SGNe Controlled Compressors ........B24

Nirvana SGN/SGNe 1of3..............................................B25



SI1 Interface to Redeye, SE, SG Controllers..................B28

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys S3 ................................................................B29

Intellisys S3 1of2 ........................................................B30

Intellisys S3 2of2 ........................................................B31

ir-PCB Interconnect Requirements For Ingersoll Rand CMC Sierra 1of2..................................................................B32

ir-PCB Interconnect Requirements For Ingersoll Rand CMC Sierra 2of2..................................................................B33

ir-PCB Interconnect To Ingersoll RandUnigy & Nirvana 20-40 HP Compressors

FOR UNIGY COMPRESSORS:All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion.

FOR NIRVANA 20-40HP COMPRESSORS:When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsRemote Control “MUST” be set to “ON”.Remote Start / Stop must be set to “OFF”.Check the Nirvana Software revision level. It “MUST” be updated to Version 1.10 or greater. Contact Technical Support Services to acquire the update.

DRAWING NOTES FOR UNIGY PHASE 1 MACHINES:Note: All Unigy Phase 1 compressors “MUST” be converted to Phase 2 or higher. Contact Technical Support Services for the CCN's required for this conversion. The Drawing “Unigy Phase 1 1of2” is a representation for “AFTER” the conversion is completed.Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control band.

DRAWING NOTES FOR UNIGY PHASE 2/3 MACHINES:Note: The Unigy Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control band.

DRAWING NOTES FOR NIRVANA 20-40HP MACHINES:Note: Remote Control “MUST” be set to on.Note: The Nirvana Target Pressure “MUST” be set equal to the “midpoint” of the X - Series Automation pressure control band.

Appendix B Page B1

+24V

DC

DI-4EN

12141310D

13

17N

O0V5

+24V

DC

11

SA1

HAT

S

E-S

TOP

DI-2

9

VFD

/FIX

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

LED

2 L

OA

DLE

D 1

SEQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

Uni

gy 1

7.5

-15

HP

5.5

–11

kW

Uni

gy P

hase

1

Appendix

B P

age B

2

Uni

gy P

hase

1

Appendix

B P

age B

3

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

SA1

HA

TS

E-S

TOP

VFD

/FIX

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

LED

2 L

OA

DLE

D 1

SEQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -S

ER

IES

AU

TOM

ATI

ON

CO

MPR

ES

SOR

#1

X01

TE

RM

INA

L

+24V

DC

DI-4EN

12141310D

13

17N

O0V5

+24V

DC

11

DI-2

9

Uni

gy7.

5 -1

5 H

P

5.5

–11

kW

Uni

gy P

hase

2/3

Appendix

B P

age B

4

Uni

gy P

hase

2/3 Appendix

B P

age B

5

Rem

ote

VFD

/ FI

XED

Rem

ote

LOA

D /

UN

LOAD

Rem

ote

LO

AD E

NAB

LE

33321812+2

4VD

C

6N

C

CO

M20

C4

SAFE

37

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

LED

2 L

OA

DLE

D 1

SEQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -S

ER

IES

AU

TOM

ATI

ON

CO

MPR

ES

SOR

#1

X01

TE

RM

INA

L

Nirv

ana

20 -

40 H

P15

–30

kW

Nirv

ana

15 –

30K

W

(20

–40

HP

)

SAFE

37

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

Appendix

B P

age B

6

Nirv

ana

15 -

30K

W

(20-

40H

P)

Appendix

B P

age B

7

ir-PCB Interconnect To Ingersoll Rand First Generation IntelliSys “Redeye” Controlled Compressors

FOR REDEYE INTELLISYS CONTROLLED MACHINES:When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe ‘MASTER CONTROL’ setting of the Intellisys controller must be set to ‘ON’The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. FOR DSA REDEYE CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on. CCN: 39225099FOR DSA REDEYE CONTROLLERS, the 'REMOTE START / STOP Option’ must be purchased and Installed to enable MASTER CONTROL. CCN: 39479423FOR ESA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye to be controlled by the X - Series Automation FOR SIERRA REDEYE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the Redeye Controller to be sequenced/controlled by the X - Series Automation

DRAWING NOTES FOR REDEYE INTELLISYS CONTROLLED MACHINES:Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys BTS1-28 terminal.

Appendix B Page B8

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESS

OR

#1

X01

TER

MIN

AL

1 2 3

110V

ACE

-STO

P

BTS

2-

HAT

SB

TS1-

3418161211

Star

ter I

nter

face

Boa

rd

Ana

log

Barr

ier B

oard

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

1M0V

AC1BTS

1-

BTS3

-R

emot

e Lo

ad/U

nloa

d(w

as R

emot

e St

art)

Rem

ote

Load

Ena

ble

(was

Rem

ote

Stop

)

SS

R R

edey

e

BTS

234

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

110V

AC

E-ST

OP

HA

TS

Appendix

B P

age B

9

SSR

Red

eye

FV

Appendix

B P

age B

10

SSR

Red

eye

SD

Appendix

B P

age B

11

ir-PCB Interconnect To Ingersoll Rand Second Edition Intellisys “SE” Controlled Compressors

FOR ALL SE INTELLISYS CONTROLLED MACHINES:When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”.Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation.

FOR UP SE INTELLISYS CONTROLLERS,Minimum Software Version 1.11CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.

Software Version 1.20 and GreaterThe 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.

DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys J5-1 terminal.Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X - Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.

FOR ESA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on. Minimum Software Version 1.40CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:

Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys J5-1 terminal.

FOR DSA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on. CCN: 22179238

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:

Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys terminal 42.

FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be sequenced/controlled by the X - Series Automation

Appendix B Page B12

E-S

TOP

110V

AC

1M0V

AC

Gui

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ly; c

onne

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ns m

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iffer

with

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This

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be

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in c

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r’s o

rigin

al c

ontro

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Load

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OUT

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CO

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D U

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D

D11

D12

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5 V

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LED

1 S

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LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

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1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

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PR

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1X

01 T

ER

MIN

ALR

emot

e Lo

ad/U

nloa

d(w

as R

emot

e St

art)

Rem

ote

Ena

ble

(was

Rem

ote

Sto

p)

1 9 10 11

J5 711 12 13 14 J5J5J1

Inte

llisy

s SE

UP

Ser

ies

SE

UP

E-S

TOP

110V

AC

J5 7

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

Appendix

B P

age B

13

SE

UP

Appendix

B P

age B

14

Rem

ote

Load

/Unl

oad

(was

Rem

ote

Star

t)

Rem

ote

Ena

ble

(was

Rem

ote

Sto

p)

1 9 10 11

E-ST

OP

J5 711 12 13 14 J5J5J1

110V

AC

KM

10V

AC

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odel

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RE

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V SEQ

CO

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LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

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1 2 3 4 5 6V1

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llisys

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or

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Inpu

t If A

larm

Con

tact

s A

re

Bein

g U

sed

Appendix

B P

age B

15

SE

ES

A

Appendix

B P

age B

16

1M0V

AC

Rem

ote

Load

/Unl

oad

(was

Rem

ote

Sta

rt)

Rem

ote

Ena

ble

(was

Rem

ote

Sto

p)

34 33 32

110V

AC

E-S

TOP

J5366 5 4 3 J5J5J1

42

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aria

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peci

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is in

tend

ed to

be

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in c

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mpr

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l circ

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am.1A

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N

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RE

ADY

OUT

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CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

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D 2

LO

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LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

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1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

Inte

llisys

SE

DSA

Con

tact

C

oole

d

SE

DS

A

E-S

TOP

110V

AC

J538

REA

DY

Alte

rnat

e C

onne

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n M

etth

od F

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Inpu

t If A

larm

Con

tact

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re

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ng U

sed

Appendix

B P

age B

17

SE

DS

A

Appendix

B P

age B

18

ir-PCB Interconnect To Ingersoll Rand Second Generation IntelliSys “SG” Controlled Compressors

FOR SG INTELLISYS CONTROLLED MACHINES:When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”.Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the SG Controller to be sequenced/controlled by the X - Series Automation

DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys P1-2 terminal.

Appendix B Page B19

1M0V

AC

Rem

ote

Load

/Unl

oad

Rem

ote

Load

Ena

ble

3 2 1

110V

AC

E-S

TOP

P1

125 26 27 28 P2P1

P3

2

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, typ

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build

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This

info

rmat

ion

is in

tend

ed to

be

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in c

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n w

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mpr

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r’s o

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al c

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l circ

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N

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ADY

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CO

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D U

NL

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D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

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D 2

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LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

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1 2 3 4 5 6V1X -

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1ATS

Appendix

B P

age B

20

SG S

SR

Appendix

B P

age B

21

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1M0V

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Rem

ote

Load

/Unl

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Rem

ote

Load

Ena

ble

3 2 1

110V

AC

E-S

TOP

P1

125 26 27 28 P2P1

P3

2

1ATS

+VD

C

Load

Ena

ble

Load

/Unl

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VFD

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d

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NO C

NC

RU

N

ALA

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RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

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D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

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LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

Inte

llisys

SG

1Sb

SG

Sie

rra

P! 1

REA

DY

Alte

rnat

e C

onne

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n M

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od F

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Inpu

t If A

larm

Con

tact

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re

Bei

ng U

sed

110V

AC

E-S

TOP

1ATS

Appendix

B P

age B

22

SG

Sie

rra

Appendix

B P

age B

23

ir-PCB Interconnect To Ingersoll Rand Nirvana IntelliSys “SGN / SGNe” Controlled Compressors

FOR SGN/SGNE INTELLISYS CONTROLLED MACHINES:When using the X8I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the only method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe SI1 interface (CCN: 42425710) must be used to allow the SGN/SGNe Controller to be sequenced/controlled by the X -Series Automation The 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”. Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation.

DRAWING NOTES FOR NIRVANA MACHINES:Note: The Nirvana Target Pressure “MUST” be set equal to the Midpoint of the X - Series Automation pressure control band.Refer to the X - Series Automation Overview Drawing for the X - Series Automation Compressor 2 through 4 X01 to IR-PCB terminal connections

Appendix B Page B24

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ES

SOR

#1

X01

TE

RM

INA

L

3 2 1

110V

AC

E-S

TOP

HA

TS

SGN

/S

GN

e P1 154 6 7321

NH

110

VA

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pply

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tral

Neu

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Rem

ote

Load

/ U

nloa

d

Run

Rem

ote

Load

Ena

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M

CO

M

Inte

llisys

Con

trolle

r

Sequ

ence

Inte

rface

1

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ns m

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iffer

with

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odel

, typ

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m o

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This

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is in

tend

ed to

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in c

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nctio

n w

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mpr

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r’s o

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al c

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SG

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SG

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e

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1

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AC

E-S

TOP

1ATS

Appendix

B P

age B

25

Nirv

ana

SG

N/S

GN

e

Appendix

B P

age B

26

Nirv

ana

SG

N/S

GN

e

Appendix

B P

age B

27

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

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NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

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NC

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PR

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Red

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34 33 32

9 10 11

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-

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J534

367

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1

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Neu

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Rem

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Rem

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Load

Ena

ble CO

M

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SE

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/UP

J5

SE DSA J5

Inte

llisys

Con

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Seq

uenc

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terfa

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ns m

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iffer

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odel

, typ

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peci

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rigin

al c

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SI1

Inte

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to R

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E, S

G C

ontro

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REA

DY

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onne

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or

RE

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Inpu

t If A

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Con

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TOP

1ATS

Red

eye

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1-

SE DSA J5

SEE

SA/

UP

J534

367

SG P1

1

Appendix

B P

age B

28

ir-PCB Interconnect To Ingersoll RandIntelliSys S3 Controlled Compressors

FOR ALL S3 INTELLISYS CONTROLLED MACHINES:The 'REMOTE CONTROL' setting “RC” of the Intellisys controller must be set to 'ON'.Remote Start / Stop must be set to “OFF”Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - SeriesAutomation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation.Check the Intellisys software revision level. Always update to the latest revision prior to operation.

DRAWING NOTES FOR INTELLISYS S3 MACHINES:Note: R1 Relay - IR CCN: 39403290Note: R1 Relay Base – IR CCN: 39125091

Appendix B Page B29

KM

10V

AC

3 411

0VA

C

1 7 8 X02

X03

X04

2

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

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e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

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build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

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Load

/Unl

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VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

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RE

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OUT

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CO

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LOA

D U

NL

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D

D11

D12

+20V

V 1 2 3 4 5 6 21

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5 V

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1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

Inte

llisys

S3

Rem

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Load

/Unl

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Rem

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Load

Ena

ble

KM2

Con

tact

R1

Coi

l

R1

Con

tact

Inte

llisy

s S

3

Appendix

B P

age B

30

Inte

llisy

s S

3

Appendix

B P

age B

31

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mpr

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1M1T

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Rem

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Load

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Rem

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Ena

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1TB

5

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

AD

Y

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X4I

/ X

8I /

X12

IC

OM

PR

ESS

OR

#1

X01

TER

MIN

AL

CM

C

1Sb

CM

C S

ierr

a

2TB

52TB

1+2

4VD

C

2TB

6

Term

inal

S

trip

The

CM

C C

ontro

ller m

ust b

e up

date

d w

ith R

elea

se V

ersi

on 1

.42

or g

reat

er.

The

file

can

be fo

und

on th

e Se

rvic

eNet

. S

elec

t Cen

trifu

gal,

then

sel

ect C

MC

File

s, th

en s

elec

t V32

0.

The

Exec

utab

le fi

le is

224

5836

8.ex

e

BC

M

Appendix

B P

age B

32

Appendix B Page B33

51

APPENDIX C

ir-PCB TO INGERSOLL RAND PRESSURE SWITCH CONTROLLED

COMPRESSOR INTERCONNECT DRAWINGS ir-PCB Interconnect Requirements For Ingersoll Rand Pressure Switch Controlled Compressors ..................... C1

SSR UP5 11-22 SD 1of2................................................ C2

SSR UP5 11-22 SD 2of2................................................ C3

SSR UP5 22-37 SD 1of2................................................ C4

SSR UP5 22-37 SD 2of2................................................ C5

SSR UP6 15-30 FV 1of2 ................................................ C6

SSR UP6 15-30 FV 2of2 ................................................ C7

SSR UP6 15-30 SD 1of2................................................ C8

SSR UP6 15-30 SD 2of2................................................ C9

SSR UP6 40-50 FV 1of2 .............................................. C10

SSR UP6 40-50 FV 2of2 .............................................. C11

SSR UP6 40-50 SD 1of2.............................................. C12

SSR UP6 40-50 SD 2of2.............................................. C13

UP6 5-15 FV 1PH 60Hz 1of2 ...................................... C14

UP6 5-15 FV 1PH 60Hz 2of2 ...................................... C15

UP6 5-15 FV 3PH 60Hz 1of2 ...................................... C16

UP6 5-15 FV 3PH 60Hz 2of2 ...................................... C17

UP6 5-15 SD 3PH 60Hz 1of2 ...................................... C18

UP6 5-15 SD 3PH 60Hz 2of2 ...................................... C19

UP6 5-15 FV 3PH 50Hz 1of2 ...................................... C20

UP6 5-15 FV 3PH 50Hz 2of2 ...................................... C21

UP6 5-15 SD 3PH 50Hz 1of2 ...................................... C22

UP6 5-15 SD 3PH 50Hz 2of2 ...................................... C23

SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 1of2 ............................................................ C24

SSR M15-22c 20-30HP XF EP HP HXP 50-60Hz 2of2 ............................................................ C25

M11-18.5 1of2........................................................... C26

M11-18.5 2of2........................................................... C27

M37-50 1of2.............................................................. C28

M37-50 2of2.............................................................. C29

M55-75 1of2.............................................................. C30

M55-75 2of2.............................................................. C31

EP 20-30 ESP FV 1of2 ................................................. C32

EP 20-30 ESP FV 2of2 ................................................. C33

EP 20-30 ESP SD 1of2 .................................................C34

EP 20-30 ESP SD 2of2 .................................................C35

ir-PCB Interconnect Requirements For Ingersoll Rand Small Reciprocating Air Compressors ........................C36

UP6RE 7.5–15 175, UP6RX 7.5–15 175 1of3 ...............C37

UP6RE 7.5–15 175, UP6RX 7.5–15 175 2of3 ...............C38

UP6RE 7.5–15 175, UP6RX 7.5–15 175 3of3 ...............C39

Models 231, 7T2, 7T4, 15T2, 3 Phase ........................C40

Models 231, 7T2, 7T4, 15T2, 3 Phase ........................C41

Models 2340, 2475, 2545, 7100,

15T & 3000 10f3 ........................................................C42

Models 2340, 2475, 2545, 7100,

15T & 3000 20f3 ........................................................C43

Models 2340, 2475, 2545, 7100,

15T & 3000 30f3 ........................................................C44

Excessive Pressure Shutdown Switch Example Before Installation ................................................................C45

Excessive Pressure Shutdown Switch Example After Installation ................................................................C46

ir-PCB Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors

FOR ALL COMPRESSORS:Compressors to be connected must have automatic Start / Stop capability .

DRAWING NOTES FOR PRESSURE SWITCH CONTROLLER MACHINES:Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page 70 and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor. Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer.

Appendix C Page C1

KM

10

VAC

KM

1 R

elay

C

onta

ct

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elay

To K

M1

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tact

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ctio

ns m

ay d

iffer

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odel

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aria

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rmat

ion

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tend

ed to

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used

in c

onju

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n w

ith th

e co

mpr

esso

r’s o

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LO

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Q

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IR-P

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C P

age C

2

SS

R U

P5

11-2

2 S

D

Appendix

C P

age C

3

KM1

0 VA

CKM

1 R

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ay

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aria

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rmat

ion

is in

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ed to

be

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in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

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iagr

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d

IN

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NC

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NC

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N

ALA

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RE

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NT

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NL

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D

D11

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Appendix

C P

age C

4

SS

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P5

22-3

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D

Appendix

C P

age C

5

Gui

danc

e on

ly; c

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ay d

iffer

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odel

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mpr

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NC

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N

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RE

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ve S

chem

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Appendix

C P

age C

6

SS

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P6

15-3

0 FV

Appendix

C P

age C

7

Gui

danc

e on

ly; c

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ay d

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with

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n w

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mpr

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Load

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d

IN

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NC

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NC

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N

ALA

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RE

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Appendix

C P

age C

8

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R U

P6

15-3

0 S

D

Appendix

C P

age C

9

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danc

e on

ly; c

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n w

ith th

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mpr

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al c

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Load

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NC

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N

ALA

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RE

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D11

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V 1 2 3 4 5 6 21

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Appendix

C P

age C

10

SS

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P6

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Appendix

C P

age C

11

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C P

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12

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C P

age C

13

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Appendix

C P

age C

14

UP

6 5-

15 F

V 1P

H 6

0Hz

Appendix

C P

age C

15

+VD

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Load

Ena

ble

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d

IN

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NC

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NC

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60H

z

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ Sp

lice

The

Act

ual P

ress

ure

Switc

h W

ires

Wire

Per

The

Abo

ve S

chem

atic

Load

UnL

oad

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

Appendix

C P

age C

16

UP

6 5-

15 F

V 3

PH

60H

z

Appendix

C P

age C

17

0 V

AC

110V

AC

PS

ST

CR

Con

tact

HA

TS

1M

To 1

M C

onta

ctTo

CR

Rel

ay

To H

MTo

ED

V To

1M

/1S/

2M C

onta

cts

To T

D R

elay

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

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NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

ALE-

STO

P

1MC

onta

ct

OL

UP

6 5-

15 S

D 3

PH

60H

z

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

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e ir-

PCB

W

ire C

onne

ctio

ns A

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ssur

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witc

h O

r Cut

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plic

e Th

e Ac

tual

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ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

18

UP

6 5-

15 S

D 3

PH

60H

z

Appendix

C P

age C

19

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

REA

DY

OUT

V SE

Q C

ON

T

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

ADLE

D 1

SE

Q

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

X -S

ERIE

S A

UTO

MA

TIO

NC

OM

PRE

SSO

R #

1X0

1 TE

RM

INA

L

0 VA

C

110V

AC

P

ST CR

Con

tact

HAT

S

KM

To K

M1

Con

tact

To C

R R

elay

To H

MTo

ED

VKM

1/KM

2/KM

3 C

onta

cts

To K

M1

MO

L C

onta

ctE

-STO

P

KM

1 C

onta

ct

UP

6 5-

15 F

V 3

PH

50H

z

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

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e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

20

UP

6 5-

15 F

V 3

PH

50H

z

Appendix

C P

age C

21

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

0 V

AC

110V

AC

P

ST CR

Con

tact

HA

TS

KM

To K

M1

Con

tact

To C

R R

elay

To H

MTo

ED

VK

M1/

KM

2/K

M3

Con

tact

sTo

KM

1

MO

L C

onta

ctE

-STO

P

KM1

Con

tact

UP

6 5-

15 S

D 3

PH

50H

z

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

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e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

22

UP

6 5-

15 S

D 3

PH

50H

z

Appendix

C P

age C

23

KM1

0 V

AC

TM2

Con

tact

PTo

TM

2 R

elay

To K

M2

Con

tact

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

To T

M3

Con

tact

To A

S S

witc

h

K2

Con

tact

TM2

Con

tact

SS

MO

L C

onta

ct

110V

AC

ST

CR

Con

tact

HA

TM

CB

2C

onta

ctE-

STO

P

ST

(OP

T)

K3

Con

tact

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

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dat

e, m

odel

, typ

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aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

SS

R M

15-2

2c 2

0-30

HP

XF

EP

HP

HX

P 5

0-60

Hz

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

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plic

e Th

e Ac

tual

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ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

24

SS

R M

15-2

2c 2

0-30

HP

XF

EP

HP

HX

P 5

0-60

Hz

Appendix

C P

age C

25

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

AD

Y

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

X -

SER

IES

AU

TOM

ATI

ON

CO

MP

RES

SO

R #

1X

01 T

ERM

INAL

From

Inte

llisys

C

ontro

ller

Term

inal

24

PS

KM1

M11

-M18

.5

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ Sp

lice

The

Act

ual P

ress

ure

Switc

h W

ires

Wire

Per

The

Abo

ve S

chem

atic

Load

UnL

oad

SS

To In

tellis

ys

Con

trolle

r Te

rmin

al 9

From

Inte

llisys

C

ontro

ller

Term

inal

4

From

Inte

llisys

C

ontro

ller

Term

inal

3

Appendix

C P

age C

26

M11

-M18

.5

Appendix

C P

age C

27

KM1

0 V

ACK

M1

Con

tact

PTo

2TR

Rel

ay

To K

M2

Con

tact

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

REA

DY

OUT

V SEQ

CO

NT

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

X -S

ER

IES

AU

TOM

ATI

ON

CO

MPR

ES

SOR

#1

X01

TE

RM

INA

L

To 2

TR C

onta

ct

To 1

VAC

Con

tact

To 3

OP

Con

tact

48V

AC

K1C

onta

ct

KM

3 C

onta

ct

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

M37

-50

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

28

M37

-50

Appendix

C P

age C

29

MC

0 VA

CM

C C

onta

ct

PTo

2TR

Rel

ay

To D

C C

onta

ct

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

REA

DY

OUT

V SE

Q C

ON

T

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

ADLE

D 1

SE

Q

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

X -S

ERIE

S A

UTO

MA

TIO

NC

OM

PRE

SSO

R #

1X0

1 TE

RM

INA

L

To 2

TR C

onta

ct

To 1

VAC

Con

tact

To 3

OP

Con

tact

48V

AC

1CR

Con

tact

SC

Con

tact

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

M55

-75

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Brea

k / M

ake

ir-P

CB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e S

witc

h W

ires

Wire

Per

The

Abo

ve S

chem

atic

Load

UnL

oad

Appendix

C P

age C

30

Appendix

C P

age C

31

110V

AC

CR

Con

tact

HA

TS

CR

Con

tact

PUS

H

STO

PP

ULL

STA

RT

1M0

VAC

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -S

ER

IES

AU

TOM

ATIO

NC

OM

PRE

SSO

R #

1X0

1 TE

RM

INA

L

1PS

To 1

TD R

elay

To 1

M C

onta

ct

1M

Con

tact

To 1

CR

Rel

ay

1TD

Con

tact

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

EP

20-

30 E

SP

FV

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

32

EP 20-30 ESP FV

Appendix

C P

age C

33

110V

AC

CR

Con

tact

HA

TS

CR

Con

tact

PUS

H

STO

PP

ULL

STA

RT

1M0

VAC

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -S

ER

IES

AU

TOM

ATIO

NC

OM

PRE

SSO

R #

1X0

1 TE

RM

INA

L

1PS

To 1

TD R

elay

To 2

M C

onta

ct

1M

Con

tact

To 1

CR

Rel

ay

1TD

Con

tact

EP 2

0-30

ES

P S

D

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

C P

age C

34

EP 20-30 ESP SD

Appendix

C P

age C

35

ir-PCB Interconnect To Ingersoll Rand Small Reciprocating Air Compressors


DRAWING NOTES FOR PRESSURE SWITCH CONTROLLER MACHINES:Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. See Apendix A Page 70 and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor. Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer.Note: R1 and R2 Relay - IR CCN: 39403290Note: R1 and R2 Relay Base – IR CCN: 39125091

Appendix C Page C36

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UP

6RE

7.5

–15

175,

UP6

RX

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175

0 V

AC

110V

AC

P

M

+VD

C

Load

Ena

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Load

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/fixe

d

IN

NO C

NC

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D

D11

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+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

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ER

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To E

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Con

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ic

Load

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Appendix

C P

age C

37

UP

6RE

7.5

–15

175,

UP

6RX

7.5

–15

175

Appendix

C P

age C

38

UP

6RE

7.5

–15

175,

UP

6RX

7.5

–15

175

Appendix

C P

age C

39

X1

P

HAT

S+V

DC

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

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NC

NO C

NC

RU

N

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RE

AD

Y

OUT

V SEQ

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GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATI

ON

CO

MP

RES

SO

R #

1X

01 T

ERM

INAL

SSO

N

OFF

LOLS

To M

Mod

els

(231

, 7T2

, 7T4

, 15T

2) 3

Pha

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ACX

2M

OL

Con

tact

Appendix

C P

age C

40

Mod

els

(231

, 7T2

, 7T4

, 15T

2) 3

Pha

se

Appendix

C P

age C

41

L2

L1

P

HA

TS

M

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

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NC

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RE

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OUT

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D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

ALSS

ON

O

FF

LOLS

To M

OL

Con

tact

Mod

els

2340

, 247

5, 2

545,

710

0, 1

5T &

300

0

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R1

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R2

R1

To C

usto

mer

Sup

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d E

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eutra

l

To C

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ual P

ress

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ires

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Per

The

Abo

ve S

chem

atic

Load

UnL

oad

Appendix

C P

age C

42

Mod

els

2340

, 247

5, 2

545,

710

0, 1

5T &

300

0

Appendix

C P

age C

43

Mod

els

2340

, 247

5, 2

545,

710

0, 1

5T &

300

0

Appendix

C P

age C

44

KM

10

VAC

KM

1 R

elay

C

onta

ct

PTo

TM

2 R

elay

To K

M1

Con

tact

To K

M2

Con

tact

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RU

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OUT

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Q C

ON

T

LOAD

UN

L

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D

D11

D12

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ADLE

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Q

LED 4 READY

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C03

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IR-P

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1 2 3 4 5 6V1

X -

SER

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AU

TOM

ATI

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OR

#1

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TE

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INA

L

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TOP

110V

AC

HAT

R

Con

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ay

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UnL

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Appendix

C P

age C

45

KM1

0 V

ACK

M1

Rel

ay

Con

tact

P

To T

M2

Rel

ayTo

KM

1 C

onta

ct

To K

M2

Con

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OUT

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D11

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EQ

LED 4 READY

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C03

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ER

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Appendix

C P

age C

46

98

APPENDIX D

ir-PCB TO INGERSOLL RAND NON-NIRVANA VSD

COMPRESSOR INTERCONNECT DRAWINGS Wiring The VSD Box To The Ingersoll Rand Non-Nirvana VSD.............................................................................. D1

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys SG Controlled Compressors........................... D2

VSD Box Interconnect To Ingersoll Rand Intellisys SG Controlled VSD Compressors 1of2.......................... D3

VSD Box Interconnect To Ingersoll Rand Intellisys SG Controlled VSD Compressors 2of2.......................... D4

ir-PCB Interconnect Requirements For Ingersoll Rand Intellisys SE Controlled Compressors ........................... D5

VSD Box Interconnect To Ingersoll Rand Intellisys SE UP Controlled VSD Compressors 1of2 ..................... D6

VSD Box Interconnect To Ingersoll Rand Intellisys SE UP Controlled VSD Compressors 2of2 ..................... D7

VSD Box Interconnect To Ingersoll Rand Intellisys SE ESA Controlled VSD Compressors 1of2.................... D8

VSD Box Interconnect To Ingersoll Rand Intellisys SE ESA Controlled VSD Compressors 2of2.................... D9

VSD Box Interconnect To Ingersoll Rand Intellisys SE DSA Controlled VSD Compressors 1of2 ................. D10

VSD Box Interconnect To Ingersoll Rand Intellisys SE DSA Controlled VSD Compressors 2of2 ................. D11

ir-PCB Interconnect Requirements For Ingersoll Rand Pressure Switch Controlled Compressors ................... D12

VSD Box Interconnect To Ingersoll Rand Pressure Switch Controlled VSD Compressors 1of2............................. D13

VSD Box Interconnect To Ingersoll Rand Pressure Switch Controlled VSD Compressors 2of2............................. D14

Excessive Pressure Shutdown Switch Example Before Installation ................................................................ D15

Excessive Pressure Shutdown Switch Example After Installation ................................................................ D16

VSD Box Interconnect To Ingersoll Rand CMC Controlled Sierra VSD Compressors 1of2 .................................... D17

VSD Box Interconnect To Ingersoll Rand CMC Controlled Sierra VSD Compressors 2of2 .................................... D18

26 28 3025 27 29

X02

-AN

A1

+AN

A1

4-20mA(1)

X07

XPM-Ao2

+

-

+VDC

Signal

+VDC

Signal

VSD Box

#1

IR-5000

13

60

55

39

+24

A1

COM

Case Ground

Pressure Transducer

Wiring The VSD Box To The Ingersoll Rand Non-Nirvana VSD

Guidance only; connections may differ with date, model, type, variant, special, custom or concession builds. This information is intended to be used in conjunction with the compressor’s original control circuit diagram.

Appendix D Page D1

ir-PCB Interconnect To Ingersoll Rand Second Generation IntelliSys “SG” Controlled Compressors

FOR SG INTELLISYS CONTROLLED MACHINES:When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”.Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation. FOR SIERRA SG INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) can be used as an alternative to allow the SG Controller to be sequenced/controlled by the X - Series Automation

DRAWING NOTES FOR SG INTELLISYS CONTROLLED MACHINES:Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys P1-2 terminal.

Appendix D Page D2

Gui

danc

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ly; c

onne

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ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

Inge

rsol

l Ran

d In

tellis

ys C

ontro

lled

VS

D C

ompr

esso

rs T

o V

SD

Inte

rcon

nect

1M0V

AC

Rem

ote

Load

/Unl

oad

Rem

ote

Load

Ena

ble

3 2 1

110V

ACE

-STO

P

P1

125 26 27 28 P2P1

P3

2

1ATS

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1VSD

BO

XX

01 T

ER

MIN

AL

Inte

llisys

SG

1Sb

SG S

SR

P1

5

XC

R

To E

xist

ing

Blo

wdo

wn

Sole

noid

2CR

Rel

ay

XCR

P!

1

RE

ADY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

REA

DY

Inpu

t If A

larm

Con

tact

s A

re

Bein

g U

sed

110V

AC

E-S

TOP

1ATS

Appendix

D P

age D

3

Appendix

D P

age D

4

ir-PCB Interconnect To Ingersoll Rand Second Edition Intellisys “SE” Controlled Compressors

FOR ALL SE INTELLISYS CONTROLLED MACHINES:When using the X8I or X12I Automation System, the ir-485 and irV-485 Gateway is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix A for interconnect drawings for these applicationsWhen using the X4I Automation System, the ir-PCB is the “recommended and preferred” method when interfacing and connecting to the FG (redeye), SG, SGN and SGNe, SE IntelliSys controlled compressors and Nirvana 15-30KW (20-40HP) Compressors. See Appendix B for interconnect drawings for these applicationsThe 'SEQUENCER' setting of the Intellisys controller must be set to 'ON'. Remote Start / Stop must be set to “OFF”.Auto Restart must be turned 'ON’ to allow the machines to stop in Auto restart when unloaded by the X - Series Automation.The Intellisys must be run in the Online/Offline regulation mode. Do not use Modulation or ACS. Check the Intellisys software revision level. Always update to the latest revision prior to operation.

FOR UP SE INTELLISYS CONTROLLERS,Minimum Software Version 1.11CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start/Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.

Software Version 1.20 and GreaterThe 'CONTACT SEQUENCE' setting of the Intellisys controller must be set to 'ON'.

DRAWING NOTES FOR UP SE INTELLISYS CONTROLLED MACHINES:Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys J5-1 terminal.Note: For Pegasus machines wiring may be factory installed connecting the Intellisys Alarm Relay J5-9, J5-10 and J5-11 to a terminal strip but unused. Remove any factory installed wiring from the Intellisys Alarm Relay contacts and connect the X - Series Automation Interface board wiring directly to the Intellisys Alarm Relay terminals J5-9 and J5-10.

FOR ESA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on. Minimum Software Version 1.40CCN: 39217047 (w/o PORO) CCN: 39217039 (w PORO)

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.DRAWING NOTES FOR ESA SE INTELLISYS CONTROLLED MACHINES:

Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full voltage wiring the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys J5-1 terminal.

FOR DSA SE INTELLISYS CONTROLLERS, the 'SEQUENCER Option’ must be purchased. installed and then turned on. CCN: 22179238

When installing the Sequence Option to enable Remote Load/Unload, the Remote Start Stop input terminals are now used for the Remote Load inputs. Remote Start Stop will no longer be functional. The SI1 interface (CCN: 42425710) can be used in place of the Sequence Option to allow the SE controlled machines to function with both Remote Load Unload and Remote Start Stop.DRAWING NOTES FOR DSA SE INTELLISYS CONTROLLED MACHINES:

Note: For Star Delta starter wiring the X - Series Automation Run signal should be connected directly to the 1M coil.Note: For Full Voltage wiring, the 1S (1Sb) interlock will not be used. The X - Series Automation Run signal can be connected directly to the Intellisys terminal 42.

FOR SIERRA SE INTELLISYS CONTROLLERS, the SI1 interface (CCN: 42425710) must be used to allow the SE Controller to be sequenced/controlled by the X - Series Automation

Appendix D Page D5

E-S

TOP

110V

AC

1M0V

AC

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ES

SOR

#1

X01

TE

RM

INAL

Rem

ote

Load

/Unl

oad

(was

Rem

ote

Star

t)

Rem

ote

Ena

ble

(was

Rem

ote

Sto

p)

1 9 10 11

J5 711 12 13 14 J5J5J1

Inte

llisys

SE

UP

Ser

ies

SE

UP

E-S

TOP

110V

AC

J5 7

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

XC

RXC

R

4J5

To E

xist

ing

1SV

3SV

2CR

Rel

ay

Appendix

D P

age D

6

Appendix

D P

age D

7

Rem

ote

Load

/Unl

oad

(was

Rem

ote

Star

t)

Rem

ote

Enab

le(w

as R

emot

e St

op)

1 9 10 11

E-S

TOP

J5 711 12 13 14 J5J5J1

110V

AC

1M0V

AC

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

HAT

MC

B2

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

AD

Y

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

ADLE

D 1

SE

Q

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

X -

SER

IES

AU

TOM

ATI

ON

CO

MP

RE

SSO

R #

1X

01 T

ERM

INA

L

Inte

llisys

SE

ESA

Ser

ies

SE

ESA

E-S

TOP

110V

AC

J5 7

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

XC

R

To E

xist

ing

1SV

3SV

2CR

Rel

ay

4J5

XC

R

Appendix

D P

age D

8

Appendix

D P

age D

9

1M0V

AC

Rem

ote

Load

/Unl

oad

(was

Rem

ote

Sta

rt)

Rem

ote

Ena

ble

(was

Rem

ote

Sto

p)

34 33 32

110V

AC

E-S

TOP

J5366 5 4 3 J5J5J1

42

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.1A

TS

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1X -

SER

IES

AU

TOM

ATIO

NC

OM

PR

ESSO

R #

1X

01 T

ER

MIN

AL

Inte

llisys

SE

DSA

Con

tact

C

oole

d

SE

DS

A

E-S

TOP

110V

AC

J538

REA

DY

Alte

rnat

e C

onne

ctio

n M

etth

od F

or

RE

ADY

Inpu

t If A

larm

Con

tact

s A

re

Bei

ng U

sed

XC

R

To E

xist

ing

1SV

3SV

2CR

Rel

ay

39J5

XC

R

Appendix

D P

age D

10

Appendix

D P

age D

11

ir-PCB Interconnect To Ingersoll Rand Pressure Switch Controlled Compressors


DRAWING NOTES FOR PRESSURE SWITCH CONTROLLER MACHINES:Ensure each compressor is equipped with independent Excessive Pressure Shutdown Switch. An increase in pressure differential across air treatment equipment can result in excess compressor discharge pressure. See Appendix A, Page 70 and 71 for application drawings. In most applications, the model and type of pressure switch supplied with the compressor can be used as the Excessive Pressure Shutdown Switch. If this is specific model/type of pressure switch is not readily available, any pressure switch can be utilized as long as it equals or exceeds the specifications of the pressure switch found on the compressor. Set the Excessive Pressure Shutdown Switch to “OPEN” 5 PSI less than the maximum discharge pressure recommended by the compressor manufacturer.

Appendix D Page D12

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

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e, m

odel

, typ

e, v

aria

nt, s

peci

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m o

r con

cess

ion

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rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

M0

VAC

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

VSD

BO

XX0

1 TE

RM

INA

L

E-S

TOP

110V

AC

HA

TRC

onta

ct

Res

tart

TD

Rel

ay

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tact

ON

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FFC

OL

1PS

To T

R R

elay

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Con

tact

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SVTo

3SV

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CR

SS

R U

P6

20-3

0 FV

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R

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AC

Inge

rsol

l Ran

d P

ress

ure

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h C

ontro

lled

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Com

pres

sors

To

VS

D In

terc

onne

ct

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

D P

age D

13

Appendix

D P

age D

14

Exc

essi

ve P

ress

ure

Shu

tdow

n S

witc

h E

xam

ple

Bef

ore

Inst

alla

tion

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

M0

VAC

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOAD

UN

L

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

VSD

BO

XX0

1 TE

RM

INA

L

E-S

TOP

110V

AC

HA

TRC

onta

ct

Res

tart

TD

Rel

ay

Con

tact

ON

O

FFC

OL

1PS

To T

R R

elay

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Con

tact

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SVTo

3SV

To 2

CR

SS

R U

P6

20-3

0 FV

XC

R

XCR

110V

AC

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ S

plic

e Th

e Ac

tual

Pre

ssur

e Sw

itch

Wire

sW

ire P

er T

he A

bove

Sch

emat

ic

Load

UnL

oad

Appendix

D P

age D

15

Exc

essi

ve P

ress

ure

Shu

tdow

n S

witc

h E

xam

ple

Afte

r Ins

talla

tion

Exce

ssiv

e Pr

essu

re

Shut

dow

n Sw

itch

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

M0

VAC

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1VSD

BO

XX

01 T

ER

MIN

AL

E-S

TOP

110V

AC

HA

TRC

onta

ct

Res

tart

TD

Rel

ay

Con

tact

ON

O

FFC

OL

1PS

To T

R R

elay

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Con

tact

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SVTo

3SV

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CR

SS

R U

P6

20-3

0 FV

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XC

R11

0VA

C

1PS

To A

void

Pot

entia

l Wiri

ng Is

sues

, Alw

ays

Bre

ak /

Mak

e ir-

PCB

W

ire C

onne

ctio

ns A

t The

Pre

ssur

e S

witc

h O

r Cut

/ Sp

lice

The

Act

ual P

ress

ure

Switc

h W

ires

Wire

Per

The

Abo

ve S

chem

atic

Load

UnL

oad

Appendix

D P

age D

16

Gui

danc

e on

ly; c

onne

ctio

ns m

ay d

iffer

with

dat

e, m

odel

, typ

e, v

aria

nt, s

peci

al, c

usto

m o

r con

cess

ion

build

s.

This

info

rmat

ion

is in

tend

ed to

be

used

in c

onju

nctio

n w

ith th

e co

mpr

esso

r’s o

rigin

al c

ontro

l circ

uit d

iagr

am.

1M1T

B12

Rem

ote

Load

/Unl

oad

Rem

ote

Load

Ena

ble

1TB

5

+VD

C

Load

Ena

ble

Load

/Unl

oad

VFD

/fixe

d

IN

NO C

NC

NO C

NC

RU

N

ALA

RM

RE

ADY

OUT

V SEQ

CO

NT

LOA

D U

NL

GN

D

D11

D12

+20V

V 1 2 3 4 5 6 21

LED

5 V

FDLE

D 2

LO

AD

LED

1 S

EQ

LED 4 READY

LED 3 RUN

C03

C01

C02

C04

C05

IR-P

CB

1 2 3 4 5 6V1

CM

C

1CR

-A

CM

C S

ierr

a

2TB

52TB

1+2

4VD

C

2TB

6

Term

inal

St

rip

The

CM

C C

ontro

ller m

ust b

e up

date

d w

ith R

elea

se V

ersi

on 1

.42

or g

reat

er.

The

file

can

be fo

und

on th

e S

ervi

ceN

et.

Sel

ect C

entri

fuga

l, th

en s

elec

t CM

C F

iles,

then

sel

ect V

320.

Th

e E

xecu

tabl

e fil

e is

224

5836

8.ex

e

BC

M

1TB

7

To 1SV

4CR

Rel

ay

X -

SER

IES

AU

TOM

ATI

ON

CO

MP

RE

SSO

R #

1X

01 T

ERM

INA

L

Appendix

D P

age D

17

Appendix

D P

age D

18

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Ingersoll Rand X-Series System Automation Interconnect ...manualarchive.ingersollrandproducts.com/manuals/manuals/... · X-Series System Automation Interconnect Guide Ingersoll Rand