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Drive Technology \ Drive Automation \ System Integration \ Services
Innovative Drive and Automation Solutions for the Beverage Industry
2 Beverage Industry
Flexibility and Cost-Effectiveness in the Beverage Industry
The beverage industry places particular strains on machines, systems and equipment. This
is the reason why drive technology components in the beverage industry have to be robust,
durable and able to withstand high torque loads. In order for production systems in the
beverage industry to be adapted to work with new processes, batches and manufacturing
programs, a modular design is essential.
In the food and beverage industry, companies that can respond to seasonal peaks flexibly and perform quick batch changes have a significant competitive advantage. The comprehensive mod-ular system of drive components, the scalable drive solutions of the VARIOLUTION® packages as well as the individual MAXOLUTION® system solutions make this flexibility possible.
SEW-EURODRIVE provides hygienic, energy-effi-cient drive solutions for transportation technology, as well as solutions for automating secondary packaging machines. SEW-EURODRIVE’s energy- efficient solutions make a sustainable contribution to meeting the European climate target of reduc-ing CO
2 emissions by 20% to 25% over the next ten years.
SEW-EURODRIVE is your leading specialist for drive technology: from problem-solving compe-tence to system availability, from low operating costs and energy efficiency to complete systems that set new standards. SEW-EURODRIVE has supported and ensured all this by its global presence for more than 80 years.
As an internationally successful family business more than 15,000 employees in 15 production plants and 77 Drive Technology Centers in 48 countries, SEW-EURODRIVE works every day to keep the world in motion.
3 Product Portfolio for the Beverage Industry
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1Solutions from SEW-EURODRIVE for the secondary
packaging sector and palletizing technology (end-of-line)
Innovative System Solutions for Transporting Pallets
The requirements for palletizers and packag-ing machines become more and more complex every year. Higher machine performance, easy startup and diagnostics, and reduced energy consumption all play key roles. Palletizers and packaging machines with drive technology from SEW-EURODRIVE meet these requirements and contribute to increasing reliability as well as performance.
SEW-EURODRIVE products for your application:– MOVI-PLC® motion and logic controllers– Program modules for palletizers and
packaging machines– MOVITOOLS® MotionStudio engineering
software– MOVIDRIVE® inverter or MOVIAXIS® multi-axis
servo inverter– Servo gearmotors (with synchronous or
asynchronous motor technology)– Feed and discharge conveyor belts with
MOVIGEAR® or DRC.. electronic motors– VARIOLUTION® packer/unpacker
The increasing requirements for flexibility and performance in beverage, logistics and order picking systems mean that new concepts will be needed in the future. To optimize entire logistics systems in the future, a growing number of mo-bile transportation concepts will be used along-side purely stationary materials handling solu-tions for pallets: on the one hand, rail-mounted solutions such as electrified monorail systems, and on the other, freely moving ones such as in-dustrial trucks. SEW-EURODRIVE already offers the MAXOLUTION® system solutions with strat-egies for optimizing efficiency and performance while flexibly transporting pallets.
SEW-EURODRIVE products for your application:– MAXOLUTION® system solutions for electrified
monorail systems or industrial trucks include technologies such as:
∙ MOVITRANS® contactless energy transfer system
∙ MOVIPRO® mobile drive controller ∙ Contactless data transmission ∙ SEW-EURODRIVE’s modular drive system
Palletizers and packers
Whether disposable or returnable bottles, glass or PET, whether it is a dry, wet or hygienic
area – SEW-EURODRIVE provides individual application solutions based on its modular
concept for more profitability, flexibility and safety for all the processes of the beverage
industry. Minimum maintenance work and simple startup mean you can be sure that your
machines and systems will run more efficiently from the very beginning.
Drive technology from SEW-EURODRIVE sets your systems in motion
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Example:
PET/returnable bottle system
The illustrated application options for SEW-EURODRIVE
products may be shown in simplified or generalized form.
Whether a product is suitable for a specific application or
operating condition must be evaluated for each individual case
in advance on the basis of the relevant operating instructions.
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In addition to the application solutions described and illustrated,
SEW-EURODRIVE also offers tailored drive solutions for storage/
retrieval systems, industrial washers, cleaning machines and much
more.
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Solutions from SEW-EURODRIVE
for transportation technology
Transporting packaging units from the packer to the palletizer often features frequently changing loads in continuous duty or intermittent operation. For this reason, not only the continuous load, but also acceleration and deceleration must be taken into account. The optimal solution for this transportation task is a drive system with universal, intelligent networking and an impres-sive overload capacity. The large speed setting range with a constant continuous torque allows the number of versions used to be reduced to a minimum.
SEW-EURODRIVE products for your application:– MOVIGEAR® mechatronic drive system – DRC.. electronic motor in combination with
SEW-EURODRIVE’s modular gear unit system– Single Line Network infrastructure for drive
networking– MOVIMOT® or MOVIFIT® decentralized drive
technology– Modular DR.. motor system with 7 series gear
units– VARIOLUTION® packaging unit transport
Generally, a suspended transport system is used to supply empty PET bottles to the filling process. The bottles are transported through the air to the bottler by a guide rail. Fan stations with directly mounted variable-speed motors at defined intervals are used as a drive. In order to ensure a continuous material flow, these motors are primarily run in continuous duty. That’s why the focus in this area is on energy-saving drive systems. SEW-EURODRIVE’s DR.. motor series features an LSPM (Line Start Permanent Magnet) drive whose properties make it ideal for use
in this application and allow energy-efficient operation of the fan applications. SEW-EURODRIVE products for your application:– MOVIMOT® or MOVIFIT® decentralized drive
technology– DR.. modular motor system in an LSPM
version up to the IE4 energy efficiency class
Conveyors for Transporting Packaging Units and Pallets
Air conveyors for empty PET bottles
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Conveyors for transporting items in wet areas
From supplying empty bottles to transporting bottles after they are filled, materials handling
technology is essential to both returnable and disposable bottle systems. This requires drive
technology that is both flexible and energy-efficient, as well as intelligent drive networks.
In wet areas, drives are generally operated with virtually constant load conditions at a speed that is flexibly adapted to the overall process. However, high peak torques are needed in or-der to handle special operating situations for specific applications. In addition to purely functional requirements, subjects such as hygienic drive designs without fans and high resistance to aggressive cleaning agents and disinfectants must be taken into account in wet areas. The MOVIGEAR® mechatronic drive system based on a synchronous motor with a large speed setting range and an impressive overload capacity offers an optimal solution for transportation tasks.
SEW-EURODRIVE products for your application:– MOVIGEAR® mechatronic drive system in a
wet area version (with HP200 High Protection anti-stick coating)
– Single Line Network infrastructure for drive networking
– Alternative: Gearmotors with a DAS motor with the IP66 degree of protection, motor corrosion protection (KS) and surface protection OS2 to OS4
– VARIOLUTION® item transport
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Many drive engineering components in the SEW-EURODRIVE modular system fulfill the
requirements for use in hygienic production areas. These components demonstrate their
quality and reliability on a daily basis in wet areas and aseptic environments.
Drive Solutions for Sensitive Production Areas: Aseptic and Hygienic
Hygienic and energy-efficient
DAS series aseptic motorsOptional surface protection coating, OS2 to OS4.Suitable for dry or wet hygienic areas with average atmospheric contamination. Also suitable for particularly dusty environments.– C3 (moderate) *Sample applications:– Machines in filling systems– Conveyor belts in the beverage industry
ADAS series aseptic motors with the ASEPTICplus drive package OS4 surface protectionSuitable for hygienic areas with permanent humidity, regular acidic and caustic wet cleaning and pressure cleaning.– C5-I (severe) * Sample applications:– Hygienic and aseptic conveyors– “Splash zones” in the beverage industry
HP200 High Protection coating for MOVIGEAR® and MOVIFIT®
Suitable for hygienic areas with regular acidic or caustic wet cleaning. Anti-stick properties support the cleaning process even in inaccessible areas.Sample applications:– Hygienic and aseptic conveyors– “Splash zones” in the beverage industry
Stainless steel gearmotorSuitable for hygienic areas with permanent humidity and extreme acidic and caustic cleaning with chemical cleaning agents. Sample applications:– Hygienic and aseptic applications of all types
Hygienic and energy-efficient
* In accordance with the corrosivity categories of DIN EN ISO 12944-2
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Energy saving and CO2 reduction are the objec-tives for the modernized line 2a of the Austrian Coca-Cola bottling plant. In the area from the shrink packer to the palletizer, PET bottles from 0.3 to 2 l fill quantity are processed. The public utility Wien Energie GmbH has been involved in the conception of the complete renovation right from the start with detailed energy consumption calculations to achieve the best energy efficiency possible for this system.
The comprehensive drive technology from SEW-EURODRIVE installed effectively contributes to the energy and CO
2 savings this plant is aiming for.
Tested and confirmed by Wien Energie GmbH: – Total energy savings of around 75% by using
40 MOVIGEAR® units with SNI (Single Line Network Installation) technology throughout, along with other measures in the controls such as speed optimization and improved shut-down when jams occur
– CO2 reduction of about 41,000 kg/year
– SNI technology allows for energy and data transmission in one standard cable, which reduces the number of components and minimizes the installation effort.
As a result, Coca-Cola made increased use of the MOVIGEAR® mechatronic drive system after moving into its new plant in Edelstal, Austria. A total of over 200 MOVIGEAR® SNI units are now used there to ensure smooth operation during transportation of bottles and packaging units.
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In addition to resistance against heat, moisture, cleaning agents, etc., the MOVIGEAR®
mechatronic drive system has been proven to optimize the energy balance and to
reduce the operating costs due to its improved overall efficiency. The following application
example of MOVIGEAR® at Coca-Cola HBC Austria GmbH clearly demonstrates this fact.
A real-life application:
Coca-Cola HBC Austria GmbH, Vienna, Austria
Conveyor line for PET bottles and packaging units
Coca-Cola Saves up to 75% of Energy with MOVIGEAR®
You can find more information on the MOVIGEAR® drive system at: http://www.movigear.de
Application: BMS packers and palletizers10
A modern packaging machine in the beverage industry must be able to adapt flexibly
and quickly to different types of containers such as bottles, jars or cans in a wide variety
of packaging unit sizes. At the same time, maximum system availability and minimal
changeover times with as little as no idling time are required. Drive solutions from
SEW-EURODRIVE meet all these requirements using the unique SEW modular system.
Maximum Flexibility for Portals and Packaging Machines
– MOVI-PLC® advanced motion controller or CCU with PROFINET IO network interface
– MOVIAXIS® or MOVIDRIVE® drive inverter– Three-phase current energy efficient motors
of the DR.. series/MOVIGEAR®/DRC..– Synchronous servo drives of the CMP series
BMS offers customers tailored solutions for both packaging and palletizing technology based on their facilities and specific requirements. BMS tray packers are proven high-precision machines for packing and unpacking commonly used containers such as bottles, jars or cans in plastic, wooden or low-wall crates, as well as cardboard boxes and trays. They can also be used as sorting and repackaging machines. In addition to large packaging systems, BMS also develops and builds custom, flexible, cam- controlled packaging machines and portals for the small and medium performance ranges. These versatile, product-optimized concepts ensure speed and reliability with gentle packing unit handling and high stacking quality. Compact and equipped with precise functionality, the systems with SEW drive technology are designed for maximum loads and flexibility.“ BMS Maschinenfabrik GmbH, Pfatter, Germany
SEW components:
A real-life application: Palletizers and packaging machines at BMS Maschinenfabrik GmbH
packaging machine in a breweryPhoto: stefankiefer.com
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At SEW-EURODRIVE, the focus is on the customer. This was confirmed once again by the
“Germany’s Customer Champion 2012” competition, in which SEW-EURODRIVE received
awards for “Best B2B Company” and “Best Industrial Company.” The company ranked
third among the German companies with the highest overall customer satisfaction in
the competition. SEW-EURODRIVE’s goal is to be your first choice with a comprehensive
range of drive technology products and services.
Benefit from the Services of a Global Player
DriveBenefits offer a variety of practice-oriented possibilities to accelerate processes in every val-ue creation phase, to simplify these processes, and to handle them in a cost-optimized manner. As early as the engineering stage, you can use the DriveConfigurator as an ideal selection tool for drive components. All deliveries and their
internal further processing can be controlled efficiently using functional DriveTag labels. Selecting the suitable components and combining them to form an overall concept will give you sus-tainable benefits.
www.sew-eurodrive.de/drivebenefits
Comprehensive and integrative services that can be tailored to the specific needs of every phase of the product life cycle make the CDS® Complete Drive Service from SEW-EURODRIVE the perfect solution. From startup to complete
maintenance management through to retrofit and modernization measures: CDS® offers solutions for all your requirements. www.sew-eurodrive.de/s_service/
The central DriveAcademy® training facility in Bruchsal offers a wide range of courses from target group-oriented, certified product
training to specific working methods and individual coaching. www.driveacademy.sew-eurodrive.de
DriveBenefits – customized process solutions for your entire value creation chain
CDS® – The modular service concept
DriveAcademy® – Training “made by SEW-EURODRIVE”
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SEW-EURODRIVEDriving the world
Drive Technology \ Drive Automation \ System Integration \ Services
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SEW-EURODRIVE is right there for you:
Fast. Up-to-date. Online: www.driveworld.de/en
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