Inspection and Test Plan for Induction Motor

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  • 7/25/2019 Inspection and Test Plan for Induction Motor

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    Remark

    Manuf. TPI Client

    1 PreInspectionMeeting Spec. Spec. MOM H H H

    2

    DWG,Design,

    CalculationDocument IEC,

    ISO

    IEC,

    ISO

    DWG,

    Calculationbook H R A

    3 MotorWindingResistance

    TestProcedure IEC,ISO IEC,ISO Procedure H R A

    4 MotorNoLoadTest

    Procedure IEC,ISO IEC,ISO Procedure H R A

    5 MotorLockedRotorTest

    Procedure IEC,ISO IEC,ISO Procedure H R A

    6

    MotorLowFrequency

    LockedRotorTest

    Procedure

    IEC,ISO IEC,ISO Procedure H R A

    7 MotorDeterminationof

    CharacteristicsProcedure IEC,ISO IEC,ISO Procedure H R A

    8 MotorTemperatureRise

    TestProcedure IEC,ISO IEC,ISO Procedure H R A

    InspectionandTestPlanforInductionMotor

    BeforeManufacturing

    ActivityByNo. Inspection

    and

    Test

    Plan Reference

    Document

    Acceptance

    Criteria Verifying

    Document

    1

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    9 MotorResistanceTest

    Procedure IEC,ISO IEC,ISO Procedure H R A

    10 MotorDielectricTest

    Procedure IEC,ISO IEC,ISO Procedure H R A

    11 MotorVibrationTest

    Procedure IEC,ISO IEC,ISO Procedure H R A

    12 MotorNoiseTestProcedure

    IEC,ISO IEC,ISO Procedure H R A

    13 PaintingProcedure SSPC SSPC Procedure H R A

    14 Raw

    Material

    Inspection ASTM ASTM

    OriginalMaterial

    Certificates H H

    15 ReviewofCertificates ASTM ASTM Certificates H H

    16 MaterialIdentification ASTM ASTM Report H H

    17 AssemblyInspection DWG DWG Report H SW

    Materials

    DuringFabrication

    2

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    18

    CheckingofOutline

    Dimensions,Interface

    Dimensions,

    Bus

    Bar

    Dimensionsand

    Clearancesandother

    SpecifiedDimensions

    DWG DWG Report H SW

    19

    Tightness/Torqueof

    TerminalsandDegreeof

    Protection

    DWG/Spec DWG/Spec Report H SW

    20

    Checksthatall

    Instruments,Control

    Switches,andetc.are

    CorrectlyRatedandare

    CorrectlyLocated,with

    SpecifiedLabeling.

    DWG/Spec DWG/Spec Report H SW

    21 MotorWindingResistance

    TestProcedure Procedure Report H H

    22 MotorNoLoadTest Procedure Procedure Report H H

    23 MotorLockedRotorTest Procedure Procedure Report H H

    24 MotorLowFrequency

    LockedRotorTestProcedure Procedure Report H H

    3

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    25 MotorDeterminationof

    CharacteristicsProcedure Procedure Report H H

    26 MotorTemperature

    Rise

    Procedure Procedure Report H H

    27 MotorResistanceTest Procedure Procedure Report H H

    28 MotorDielectricTest Procedure Procedure Report H H

    29 MotorVibrationTest Procedure Procedure Report H H

    30 MotorNoiseTest Procedure Procedure Report H H

    31

    FinalVisual&

    DimensionalCheck DWG DWG Report H H

    32 SurfacePreparationand

    Painting Procedure Procedure Report H W

    33 CheckofFinalBook Spec. Spec. DWG/P.O H R

    34 InspectionReports Spec./DWG Spec./DWG Report H R

    35 NCR Spec./DWG Spec./DWG Report H R

    36 ReviewFinalDataReport Spec./DWG Spec./DWG Report H R

    37 PreservationandPacking Spec./DWG Spec. Report H H

    FinalInspection

    Documentation

    PreShipmentInspection

    4

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    38 Marking Spec. Spec. Report H H

    39 LoadingInspection Spec. Spec. Report H H

    40 ShippingDocument

    Control Procedure Spec. PackingList H H

    http://www.inspectionforindustry.com/thirdpartyinspectionforinductionmotor.html

    http://www.inspectionforindustry.com/inspectionandtestplanforinductionmotor.html

    formoreinformationreviewfollowingarticles:

    SW:SpotWitness=foritemswithspotwitnessmanufactureshallnotifyTPIinspectorasfulfillingthemonitoring;

    ForexampleonerandomvisitforwholeUTtestsoroneortwovisitsforwholesurfacepreparationworksforpainting.

    P.O:Purchase

    Order

    MOM:MinuteofMeeting

    Abbreviations:

    H:HoldPoint=HoldontheproductiontillTPIInspectorperformsinspectionandsupervisetherequiredtest

    W:WitnessPoint=ManufactureshallnotifyclientandTPIInspectorbutthereisnoholdontheproduction;

    ClientcanwaivethisinspectionbasedonhisdiscretionandinformsTPIInspectoraccordingly.

    R:DocumentReview=ReviewmeansReviewdocument,whichincludesofmaterialtestcertificates,WPS,PQR,NDTProceduresandetc.

    A:Approval

    5