Inspection and Test Plan for Switchgear

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www.inspection for industry.com‐ ‐

Inspection and Test Plan for Switchgear

No. Inspection and Test Plan Reference Document Acceptance Criteria

Pre Inspection Meeting‐ Spec. Spec.

Before Manufacturing

CalculationDWG, Design, Document IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

SwitchgearProcedure Resistance Test IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

VoltageSwitchgearTest) Test Procedure Withstand (Dielectric IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

SwitchgearProcedure Sequence Test IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

SwitchgearTest of ProcedureProtection Characteristics Relays IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

OperationSwitchgear Test Mechanical Procedure IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF, IEC,ISO NEC, ANSI, NEMA, CI, IPCEA FDF,

Materials


Inspection and Test Plan for SwitchgearActivity By Remark

Verifying Document

Manuf. TPI Client ‐

MOM H H H ‐

CalculationDWG, book H R A ‐

Procedure H R A

Procedure H R A

Procedure H R A

Procedure H R A

Procedure H R A

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Raw Material Inspection ASTM ASTM

Review of Certificates ASTM ASTM

Material Identification ASTM ASTM

During Fabrication

Fabrication Inspection DWG/Spec DWG/Spec

Outline Dimensions,

Interface Dimensions,

Busbar Dimensions and DWG/Spec DWG/Spec

Clearances and other

Specified Dimensions

Inspections

Tightness / Torque DWG/Spec DWG/Spec

Inspection of Terminals

Control for Degree of DWG/Spec DWG/Spec

Protection


OriginalCertificates Material H H ‐ ‐

Certificates H H ‐ ‐

Report H H ‐

Report H SW ‐

DWG/Spec H W ‐

Report H SW ‐

Report H H ‐

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Inspection to Confirm that www.inspection for industry.com‐ ‐

Instruments,

Compartments, Control

Switches, protective DWG/Spec DWG/Spec

relays, fuses and etc. are

Correctly Rated and are

Correctly Located, with

Specified Labeling.

Inspection to Confirm

Earthling Arrangements DWG/Spec DWG/Spec

for Continuity in Circuit

Checking to Confirm

Wiring Correct Grade and DWG/Spec DWG/Spec

Size, Wiring Tightness in

Terminations.

Checking for Incoming and

Outgoing Cable Boxes and DWG/Spec DWG/Spec

Glands.

Checking all Circuit

Breakers for Fit up and DWG/Spec DWG/Spec

Fitting Ease of Operation

Range and Setting of

Meters and Relays, Correct DWG/Spec DWG/Spec

Fitting of Doors, Circuit

Labels and Dimensions to

Checking Complete Boards

for Finish, Lines Out of DWG/Spec DWG/Spec

Units


DWG/Spec H H ‐

Report H SW ‐

Report H SW ‐

Report H SW ‐

Report H SW ‐

Report H SW ‐

Report H SW ‐

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www.inspection for industry.com‐ ‐Checking all Shutters and DWG/Spec DWG/Spec

Interlock Operation

Welding Inspection on WPS WPS

Welded Component

Switchgear Resistance Test Procedure Procedure

Switchgear Withstand

Voltage Test (Dielectric Procedure Procedure

Test)

Switchgear Sequence Test Procedure Procedure

Switchgear Characteristics Procedure Procedure

Test of Protection Relays

Switchgear Mechanical Procedure Procedure

Operation Test

Final Inspection

Final Visual & DWG DWG

Dimensional Check

Check of Final Book Spec. Spec.

Documentation

Inspection Reports Spec./DWG Spec./DWG

NCR Spec./DWG Spec./DWG

Review Final Data Report Spec./DWG Spec./DWG

Pre Shipment Inspection‐

Report H SW ‐

Report H SW ‐

Report H H ‐

Report H H ‐

Report H H ‐

Report H H ‐

Report H H ‐

Report H H ‐ ‐

DWG/ P.O H R ‐

Report H R ‐ ‐

Report H R ‐ ‐

Report H R ‐ ‐

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www.inspection for industry.com‐ ‐Preservation and Packing Spec. Spec.

Marking Spec. Spec.

Loading Inspection Spec. Spec.

ShippingControl Document Procedure Spec.

Abbreviations:

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test

W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;

Client can waive this inspection based on his discretion and informs TPI Inspector accordingly.

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

A: Approval

SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring;

For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

MOM: Minute of Meeting

P.O: Purchase Order

for more information review following articles:

http://www.inspection for industry.com/third party inspection for switchgear.html‐ ‐ ‐ ‐ ‐ ‐

http://www.inspection for industry.com/inspection and test plan for switchgear.html‐ ‐ ‐ ‐ ‐ ‐ ‐

www.inspection for industry.com‐ ‐Report H H ‐ ‐

Report H H ‐ ‐

Report H H ‐ ‐

Packing List H H ‐ ‐

H: Hold Point = Hold on the production till TPI Inspector performs inspection and supervise the required test

W: Witness Point = Manufacture shall notify client and TPI Inspector but there is no hold on the production;

R: Document Review = Review means Review document, which includes of material test certificates, WPS, PQR, NDT Procedures and etc.

SW: Spot Witness = for items with spot witness manufacture shall notify TPI inspector as fulfilling the monitoring;

For example one random visit for whole UT tests or one or two visits for whole surface preparation works for painting.

http://www.inspection for industry.com/third party inspection for switchgear.html‐ ‐ ‐ ‐ ‐ ‐

http://www.inspection for industry.com/inspection and test plan for switchgear.html‐ ‐ ‐ ‐ ‐ ‐ ‐

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Inspection and Test Plan for Switchgear