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American Crane and Hoist Corporation MONORAIL TRACK - INSPECTION REPORT Customer: Our Job No: Capacity: Mfg.: Model: Serial #: Location: Inspection Date: LEGEND: G=Good; F=Fair; R=Repair or Replacement Required; C= Clean; L= Lubricate Notes: Dec 2010 Item to be checked G F R C L Notes Hangers Hanger Rods Bolts Welds Braces Straightness ± ¼” between Supports Elevation ± ¼” between Supports Top Flange Bottom Flange Switches Track Openers Interlocks Lift Drop Sections Electrification Capacity & Warning Signs

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Page 1: Inspection Forms

American Crane and Hoist Corporation

MONORAIL TRACK - INSPECTION REPORT Customer: Our Job No:

Capacity: Mfg.: Model: Serial #:

Location: Inspection Date:

LEGEND: G=Good; F=Fair; R=Repair or Replacement Required; C= Clean; L= Lubricate

Notes:

Dec 2010

Item to be checked G F R C L Notes

Hangers Hanger Rods

Bolts

Welds

Braces

Straightness ± ¼” between Supports

Elevation ± ¼” between Supports

Top Flange

Bottom Flange

Switches

Track Openers

Interlocks

Lift Drop Sections

Electrification

Capacity & Warning Signs

Page 2: Inspection Forms

American Crane and Hoist Corporation CRANE /HOIST/ MONORAIL - INSPECTION REPORT

Customer: Our Job No: Mfg.: Model: Serial #: Inspection Date: Mfg.: Model: Serial #: Inspected by: Capacity: ( ) Crane; ( ) Monorail; ( ) Jib Crane ; ( ) Hoist; Location:

LEGEND: G=Good; F=Fair; R=Repair or Replacement Required; C= Clean; L= Lubricate Voltage: Item Description G F R C L Notes

Limit Switches Motor Motor Brake Load Brake Gear Box Upper Block – Sheaves – Safety Guards Lower Block – Sheaves – Safety Guards Hook Safety Latch Wire Rope / Load Chain Rope Drum / Load Wheel

Hoi

st

Chain Container Motor Wheels, Wheel Gage Gear Box Brake – Electrical/Mechanical T

rolle

y/

Tra

ctor

Bumpers Gear Box & Motor Bearings, Shafts, Couplings, & Pinions End Trucks / Jib Fittings Wheels / Gage – Rollers – Drop Lugs Girders / Connections Brake – Electrical/Mechanical

Bri

dge

/ Ji

b B

oom

End Stops / Bumpers Pendant Control and Connectors XDirectional Labels XPendant (P.B.) Cable XP.B. Strain Relief Cable XMain Line Contactor XHoist Controls XTrolley / Tractor Controls XBridge Controls Resistors / Electronics XCross Conductors &Collectors

Con

trol

s, W

irin

g &

E

lect

rific

atio

n

Festoon / Reel Systems Rails / Rail Joints XEnd Stops XMain Conductors X Outside power bars corroded – dead spotsMain Collectors X Switches Interlocks

Run

way

/ M

onor

ail

Power Feed Disconnecting Means X

Capacity & Warning Signs X

Notes: Dead spots on curve

Rev. 05/18/11

Page 3: Inspection Forms

American Crane and Hoist Corporation CRANE /HOIST/ MONORAIL – AIR POWERED – INSPECTION REPORT

Customer: Our Job No: Mfg.: Model: Serial #: Inspection Date: Mfg.: Model: Serial #: Inspected by: Capacity: ( ) Crane; ( ) Hoist; ( ) Monorail; ( ) Location: LEGEND: G=Good; F=Fair; R=Repair or Replacement Required; C= Clean; L= Lubricate Voltage:

Item Description G F R C L Notes Limit Switches Motor Motor Brake Load Brake Gear Box Upper Block – Sheaves – Safety Guards Lower Block – Sheaves – Safety Guards Hook Safety Latch Wire Rope / Load Chain Rope Drum / Load Wheel

Hoi

st

Chain Container Motor Wheels, Wheel Gage Trolley Bolts / Pins / Clevis Gear Box Brake – Air Operated/Mechanical T

rolle

y/

Tra

ctor

Bumpers Gear Box & Motor Bearings, Shafts, Couplings, & Pinions End Trucks / Jib Fittings Wheels – Wheel Gage – Safety Drop LugsGirders & Connections Brake – Air Operated/Mechanical

Bri

dge

/ Ji

b B

oom

End Stops / Bumpers Pendant Control and Connectors Directional Labels Pendant (P.B.) Hoses P.B. Strain Relief Cable Hoist Controls Trolley / Tractor Controls Bridge Controls Piping Hoses Hose Connections

Con

trol

s, A

ir S

uppl

y

Festoon / Reel Systems Rails / Rail Joints End Stops Hoses Hose Connections Switches Interlocks

Run

way

/ M

onor

ail

Air Feed Disconnecting Means

Capacity & Warning Signs

Notes:

Rev. 01/02/08

Page 4: Inspection Forms

American Crane and Hoist Corporation MANUAL CRANE /HOIST/ MONORAIL - INSPECTION REPORT

Customer: Our Job No: Mfg.: Model: Serial #: Inspection Date: Mfg.: Model: Serial #: Inspected by: Capacity: ( ) Crane; ( ) Hoist; ( ) Monorail; ( ) Location: Voltage: LEGEND: G=Good; F=Fair; R=Repair or Replacement Required; C= Clean; L= Lubricate

Notes:

Rev. Mar 2010

Item Description G F R C L Notes

Limit Switches Motor Motor Brake Load Brake Gear Box Upper Block – Sheaves – Safety GuardsLower Block – Sheaves – Safety GuardsHook Safety Latch Wire Rope / Load Chain Rope Drum / Load Wheel

Hoi

st

Chain Container Motor Wheels, Wheel Gage Gear Box Mechanical T

rolle

y

Bumpers Jib Fittings Bearings End Trucks Wheels – Wheel Gage – Safety Drop LugsGirders & Connections End Stops / Bumpers

Bri

dge

/ Gan

try

/ Ji

b B

oom

Rails / Rail Joints End Stops Switches Interlocks R

unw

ay /

Mon

orai

l

Power Feed Disconnecting Means

Capacity & Warning Signs

Page 5: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118

Phone: (617) 482-8383; Fax (617) 482-8384 Page 1

OSHA COMPLIANCE CRANE INSPECTION REPORT

Customer Name: Street Address: City, State, Zip:

Crane Manufacturer: Capacity: Main Hoist Auxiliary Hoist Bridge Span: Type: Overhead Gantry Serial Number: Other Identification: Power Supply : AC DC Volts Phase Hertz Crane Number: Inspected by: Inspection Date: Our Job Number:

Page 6: Inspection Forms

Page 2 Crane Inspection Report Crane / Serial Number:

Loca

tion

Component, Unit or Part Goo

d

Adj

ustm

ent R

equi

red

Rep

air R

equi

red

Rep

lace

men

t Req

uire

d

Lubr

icat

ion

Req

uire

d

Cle

anin

g or

Pai

ntin

g R

equi

red

Remarks / Action taken

Motor Brake & Hyd. System Shaft Couplings Shaft Bearing Gears & Bearings Wheels Trucks Girders &Connections Footwalk & Handrail Guards & Covers

Brid

ge

Bumpers Bridge Trolley Main Hoist Auxiliary Hoist C

ontro

l Pa

nels

Mainline Panel Bridge Trolley Main hoist

Res

isto

r

Auxiliary Hoist Master Switches Pushbutton Warning Device Fire Extinguishers C

ontro

l St

a. o

r Cab

Wiring Motor Motor Brake Mechanical Load Brake Dynamic Load Brake Couplings Gears, Shafts &Bearings Upper Block Lower Block Hook &Throat Opening Hoist Rope Rope Drum Guards Limit Switch Magnet

Mai

n H

oist

(Lef

t)

Notes:

Page 7: Inspection Forms

Page 3 Crane Inspection Report Crane / Serial Number:

Lo

catio

n

Component, Unit or Part G

ood

Adj

ustm

ent R

equi

red

Rep

air R

equi

red

Rep

lace

men

t Req

uire

d

Lubr

icat

ion

Req

uire

d

Cle

anin

g or

Pai

ntin

g R

equi

red

Remarks / Action taken

Motor Motor Brake Mechanical Load Brake Dynamic Load Brake Couplings Gears, Shafts &Bearings Upper Block Lower Block Hook &Throat Opening Hoist Rope Rope Drum Guards Limit Switch

Aux

iliar

y H

oist

(Rig

ht)

Motor Brake Couplings Gears, Shafts & Bearing Frame Wheels Bumpers Guards Rails Conductors Collectors

Trol

ley

Rails including Span Rail Joints Main Conductors Main Collectors R

unw

ay

General Condition Grease Fittings Lubrication

Mis

cella

neou

s

Notes:

Page 8: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

LEVER HOIST INSPECTION REPORT

Customer Name: Job No.:

Address: Inspection Date: Hoist Mfg. Name:

Hoist Capacity: Serial No.: Hoist Location / ID: Model:

Inspected by: Legend: G=Good; F=Fair; R=Repair or Replace; C=Clean; L=Lubricate

Component G F R C L Comments/Remarks Lever Arm Load Wheel Chain Guides Chain / Wire Rope Bottom Hook and Safety Latch Bottom Hook Loadwheel Dead End Bolt Top Hook and Safety Latch Gear Cover Friction Washers Load Brake Ratchet ANSI Warning Labels Capacity Signs

Trolley Frame Trolley Load Pin Trolley Clevis Trolley Wheels Wheel Gage

Further Comments/Remarks:

Rev. 6.2.10

Page 9: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

MANUAL WIRE ROPE HOIST INSPECTION REPORT

Customer Name: Job No.:

Address: Inspection Date: Hoist Mfg. Name:

Hoist Capacity: Serial No.: Hoist Location / ID: Model:

Inspected by: Tom Grochowski Legend: G=Good; F=Fair; R=Repair or Replace; C=Clean; L=Lubricate

Component G F R C L Comments/Remarks Hand Wheel or Crank

Covers

Guides

Wire Rope

Lower Load Hook

Load Hook Bolt

Upper Load Hook Gearcase

Brakes

Ratchets

ANSI Warning Labels Capacity Signs

Further Comments/Remarks:

Jan 2010

Page 10: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

MANUAL CHAIN HOIST INSPECTION REPORT

Customer Name: Job No.:

Address: Inspection Date: Hoist Mfg. Name:

Hoist Capacity: Serial No.: Hoist Location / ID: Model:

Inspected by: Tom Grochowski Legend: G=Good; F=Fair; R=Repair or Replace; C=Clean; L=Lubricate

Component G F R C L Comments/Remarks Hand Wheel

Handwheel Cover

Hand Chain

Load Wheel Chain Guides

Load Chain

Bottom Hook and Safety Latch

Hook Bolts

Dead End Bolt

Top Hook and Safety Latch

Gear Cover

Friction Washers

Load Brake Ratchet

ANSI Warning Labels

Capacity Signs

Trolley Frame Trolley Load Pin

Trolley Clevis

Trolley Wheels

Wheel Gage

Further Comments/Remarks:

Rev. 8.2010

Page 11: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

WINCH INSPECTION REPORT

Customer Name:

Our job No:

Address: Inspected by: Date Inspection: Serial #: Mfg.: Capacity: Model: Other I D: Hp: Voltage: Phase: Type: Location: Winch #: LEGEND: G=Good; F=Fair; CL= Clean and/or Lubricate; R=Repair or Replacement Required Item Description G F CL R Work done / Comments / Remarks

Frame Bolts Gear Box Cover Drum Drum Clamps Drum Bearing Rope Rope Guide Rope Clamps Sheaves and Sheave Assemblies Safety Latch Hook / Hook Block Live End fittings

Mec

hani

cal P

ortio

n

Air / Electrical Motor Electrical control Push Button Control Valve Limit Switch Slack Line Limit Switch Safety Torque Limiter Electrical Motor Brake Mechanical Load Brake

Pow

er &

Con

trols

Control Box

Power Feed Disconnecting Means Directional Indication / Label Warning Sign /Label Capacity Sign Lubrication Auxiliary equipment M

isce

llane

ous

Comments/Remarks: Rev. 11.1.2010

Page 12: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

INSPECTION REPORT

BELOW THE HOOK LIFTING DEVICE

Customer: Job No.:

Address: Inspection Date:

Mfg. Name:

Capacity: Serial No.:

Type: Model:

Department: Inspected by: Tom Grochowski Legend: G=Good; F=Fair; R=Repair or Replace; C=Clean; L=Lubricate

Component G F R C L Comments/Remarks Frame Welds Lifting Bail, Eye or Ring

Bolts Bearing Chains Hooks Hook Latches Forks Wheels Nameplate ANSI Warning Label Capacity Sign

Further Comments/Remarks:

6.1.10

Page 13: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (617) 482-8384

MONTHLY CRANE VISUAL INSPECTION REPORT

COMPANY: CRANE I.D.: JOB #: MFG: DATE: CAPACITY: INSPECTOR: MODEL: HOIST #: SERIAL #:

*** CONDITION ***

PARTS OF THE CRANE O

K

AD

JUST

REP

AIR

REP

LAC

E

LUB

RIC

ATE

CLE

AN

CORRECTIVE ACTION NOTES

Electrical Brake

Upper Limit

Wire Rope / Chain

Bottom Block HO

IST

Hook Latch

Brake

Collectors

Festoon

TRO

LLEY

Brake

Collectors

Guard & Covers

BR

IDG

E

Pushbutton Station

Mag. M-L Disconnect

Direction Indication

ELEC

TRIC

AL

Remarks:

Page 14: Inspection Forms

American Crane and Hoist Corporation 1234 Washington Street, Boston, MA 02118; Tel (617) 482-8383; Fax (8384) Email: [email protected]

Customer Name: Date: Inspected by: Job #:

MONTHLY CRANE VISUAL INSPECTION REPORT

# Crane

Hoist Winch Monorail

B

RA

KE

LIM

ITS

R

OPE

/ C

HA

IN

HO

OK

EL

EC

TR

ICA

L

P

EN

DA

NT

_NOTES_ 1

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