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INSPECTION GRADING CRITERIA FOR THE ABS HULL INSPECTION AND MAINTENANCE PROGRAM (HIMP)
—— OUR MISSIONThe mission of ABS is to serve the public interest as well as the needs of our members and clients by promoting the security of life and property and preserving the natural environment.
HEALTH, SAFETY, QUALITY AND ENVIRONMENTAL POLICYWe will respond to the needs of our members, clients and the public by delivering quality service in support of our Mission that provides for the safety of life and property and the preservation of the marine environment.
We are committed to continually improving the effectiveness of our HSQE performance and management system with the goal of preventing injury, ill health and pollution.
We will comply with all applicable legal requirements, as well as any additional requirements ABS subscribes to, which relate to HSQE aspects, objectives and targets.
——NOTICEThis manual and the inspection regime described herein are for use to comply with the ABS Hull Inspection and Maintenance Program (HIMP). Additionally, this manual may be used as a reference for assessing IMO PSPC coatings. The grading and actions to be taken on those gradings are of a suggested nature only. They are not to be construed as representative of ABS class criteria or the actions taken by class upon discovery of the various types of defects noted in this hull inspection grading manual.
Owner inspections carried out utilizing this manual do not replace or substitute the classification survey requirements as stipulated in IACS PR-33.
IACS PR-33 Owner’s Hull Inspection and Maintenance SchemesOwner’s hull inspection and maintenance schemes are to be encouraged as means for maintaining compliance with classification and statutory requirements between surveys.
However, these schemes are not to be accepted as an alternative to, or a substitute for, the performance of required classification and/or statutory surveys of the hull by the surveyors of the society, or of another duly authorized society. The surveyors may be assisted, where appropriate, by service suppliers as defined in UR Z17.
—— TABLE OF CONTENTS
Introduction ...........................................................................................................1
Inspection Criteria .........................................................................................3
Coating Condition ..........................................................................................4
General Corrosion .........................................................................................15
Pitting and Grooving Corrosion .................................................25
Deformation .......................................................................................................34
Fracture ....................................................................................................................43
Cleanliness and Housekeeping ..................................................50
Notifying Superintendent and
Class Surveyor ...................................................................................................59
INSPECTION GRADING CRITERIA FOR ABS HIMP • 1
——INTRODUCTIONThis manual is to be utilized in accordance with the Hull Inspection and Maintenance Program (HIMP) outlined in the ABS Guide for Hull Inspection and Maintenance Program (ABS HIMP Guide). Vessels enrolled in the program will be eligible for the HIMP class notation. This manual may also be used to assist with maintenance and repairs of IMO PSPC coatings for dedicated seawater ballast tanks and crude oil tanks per IMO Resolutions MSC.215(82) and MSC.288(87).
This hull inspection grading manual details a program for hull structural inspections to be performed by qualified inspectors in order to comply with the ABS HIMP Guide. It outlines the work scope and reporting requirements for this vessel, and contains the information to be collected by the vessel crew or superintendents. Staff executing the HIMP inspection regime are to be formally qualified by successfully completing the ABS approved HIMP training. The hull conditions are to be assessed and rated in accordance with a set of six general condition criteria coupled with selected targeted inspections of identified critical areas for this design series.
This manual draws on the information available from IMO, IACS and ABS publications. It is intended to support the sound judgment of qualified inspectors and assist owners with the development and application of a reliable maintenance program based on inspection and reporting techniques that are in conformance with the ABS HIMP Guide requirements.
2 • INSPECTION GRADING CRITERIA FOR ABS HIMP
This manual is to be used in conjunction with the following ABS publications:
• Guide for Hull Inspection and Maintenance Program
• Rules for Building and Classing Steel Vessels, Part 7: Surveys after Construction
• Guidance Notes on the Application and Inspection of Marine Coatings (2017)
• Guidance Notes on Maintenance and Repair of Protective Coatings (2017)
Attention should also be paid to the IACS and IMO guidelines for surveys, assessment and repair of hull structures.
The inspector is required to grade each particular zone based on each of the six criteria. The scoring for a particular zone should not be influenced by the scoring of other inspection criteria for that compartment.
INSPECTION GRADING CRITERIA FOR ABS HIMP • 3
—— INSPECTION CRITERIAThis manual provides six criteria covering different aspect conditions of the vessel inspected. These are to be documented based on a traffic light point rating system (0 through 6 scale) on “zones” of each compartment (space or tank). The score assigned to a compartment will denote the compartment’s condition as GOOD, FAIR or POOR, which is color-coded by green, yellow or red, respectively.
The six inspection criteria cover:
• Coating condition
• Presence of general corrosion
• Presence of pitting or grooving or other localized linear corrosion
• Presence of deformation
• Presence of fractures
• Compartment or space cleanliness (housekeeping and fabric maintenance such as anode replacement, etc.)
GOOD CONDITION
FAIR CONDITION
POOR CONDITION
Table 1. Traffic Light Condition Scoring
4 • INSPECTION GRADING CRITERIA FOR ABS HIMP
—— COATING CONDITIONThe definitions of coating conditions “GOOD”, “FAIR” and “POOR” in IMO Resolution A.744(18)/Annex B-1.2.9 and IACS UR Z10.1, Z10.3 and Z10.4 are as follows:
• GOOD: condition with only minor spot rusting
• FAIR: condition with local breakdown of coating at edges of stiffeners and weld connections and/or light rusting over 20% or more of areas under consideration, but less than as defined for POOR condition
• POOR: condition with general breakdown of coating over 20% or more of areas or hard scale at 10% or more of areas under consideration.
In order to achieve unified assessment of coating conditions, IACS Recommendation 87 provides a clarification of these definitions as follows:
• GOOD: Condition with spot rusting on less than 3% of the area under consideration without visible failure of the coating. Rusting at edges or welds, must be on less than 20% of edges or weld lines in the area under consideration.
• FAIR: Condition with breakdown of coating or rust penetration on less than 20% of the area under consideration. Hard rust scale must be less than 10% of the area under consideration. Rusting at edges or welds must be on less than 50% of edges or weld lines in the area under consideration.
• POOR: Condition with breakdown of coating or rust penetration on more than 20% or hard
INSPECTION GRADING CRITERIA FOR ABS HIMP • 5
rust scale on more than 10% of the area under consideration or local breakdown concentrated at edges or welds on more than 50% of edges or weld lines in the area under consideration.
Table 2 below summarizes the above definitions together with the inspection grading points used for the ABS HIMP program.
Table 2. Coating Inspection Criteria Point Scoring
Reg
ulat
ions
AB
S H
IMP
Pro
gra
m
Co
atin
g
Co
ndit
ion
Gra
din
g
Po
int
Co
ndit
ion
Co
mm
ent
Ris
k
Leve
lC
olo
r C
od
e
Go
od
0•
Exc
elle
nt c
oat
ing
wit
h ne
glig
ible
ind
icat
ion
of
coat
ing
fai
lure
Ver
y
Low
1•
Min
or
spo
t ru
stin
gLo
w
2
• S
po
t ru
stin
g w
itho
ut
visi
ble
co
atin
g f
ailu
re is
<
3%
of
the
area
und
er
cons
ider
atio
n;•
Rus
ting
is <
20
% o
f ed
ges
o
r w
eld
line
s.
Low
-M
ediu
m
Fai
r3
• B
reak
do
wn
of
coat
ing
or
rust
pen
etra
tio
n is
> 3
%
but
< 1
0%
of
the
area
;•
Har
d r
ust
scal
e is
< 5
% o
f th
e ar
ea;
• R
usti
ng in
the
are
a is
>
20
% b
ut <
35%
of
edg
es o
r w
eld
line
s.
Med
ium
6 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Reg
ulat
ions
AB
S H
IMP
Pro
gra
m
Co
atin
g
Co
ndit
ion
Gra
din
g
Po
int
Co
ndit
ion
Des
crip
tio
nR
isk
Leve
lC
olo
r C
od
e
Fai
r4
• B
reak
do
wn
of
coat
ing
or
rust
pen
etra
tio
n is
>
10
% b
ut <
20
% o
f th
e ar
ea;
• H
ard
rus
t sc
ale
is >
5%
of
the
area
but
<
10
% o
f th
e ar
ea;
• R
usti
ng in
the
are
a is
> 3
5% b
ut <
50
% o
f ed
ges
or
wel
d li
nes.
Med
ium
-H
igh
Po
or
5
• B
reak
do
wn
of
coat
ing
or
rust
pen
etra
tio
n is
>
20
% b
ut <
30
% o
f th
e ar
ea;
• H
ard
rus
t sc
ale
is >
10
% b
ut <
20
% o
f th
e ar
ea;
• R
usti
ng in
the
are
a is
> 5
0%
but
< 7
5% o
f ed
ges
or
wel
d li
nes
Hig
h
6
• B
reak
do
wn
of
coat
ing
or
rust
pen
etra
tio
n is
>
30
% o
f th
e ar
ea;
• H
ard
rus
t sc
ale
is >
20
% o
f th
e ar
ea;
• R
usti
ng in
the
are
a is
> 7
5% o
f ed
ges
or
wel
d li
nes.
Ver
y H
igh
Table 2. Continued
INSPECTION GRADING CRITERIA FOR ABS HIMP • 7
Coating Assessment Scale – Surfaces
Assessment Scale for Breakdown
0.1%
1%
20%
Weld
Weld
Weld
10%
15%
20%
0.5%
10%
50%
0.2%
2%
25%
0.3%
5%
33%
Diagram for Pitting Linear Extent
8 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Coating
Coating Condition
Points Condition CommentColor Code
Good 0 Freshly coated, negligible coating breakdown
INSPECTION GRADING CRITERIA FOR ABS HIMP • 9
Coating Condition
Points Condition CommentColor Code
Good 1 Minor spot rusting
10 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Coating Condition
Points Condition CommentColor Code
Good 2 General breakdown of coating over 5%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 11
Coating Condition
Points Condition CommentColor Code
Fair 3Local breakdown at edges
of stiffeners and weld connections (uncoated)
12 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Coating Condition
Points Condition CommentColor Code
Fair 4 General breakdown of coating over 10%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 13
Coating Condition
Points Condition CommentColor Code
Poor 5 General breakdown of coating over 20%
14 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Coating Condition
Points Condition CommentColor Code
Poor 6 General breakdown of coating over 30%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 15
—— GENERAL CORROSIONGeneral or overall corrosion appears as non-protective rust which can uniformly occur on tank internal surfaces that are uncoated, or where coating has totally deteriorated. The rust scale continually breaks off, exposing fresh metal to corrosive attack. Material thickness loss cannot be judged visually until excessive loss has occurred.
16 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Co
rro
sio
n as
%
of
Zo
ne
Rat
ing
Po
ints
Co
ndit
ion
Co
mm
ent
Ris
k Le
vel
Co
lor
Co
de
0%
Exc
elle
nt0
No
rus
ting
Ver
y Lo
w
< 5
% L
ight
rus
tG
oo
d1
Neg
ligib
le r
usti
ng/c
orr
osi
on
Low
< 2
0%
Li
ght
rus
tG
oo
d –
F
air
2M
ino
r sp
ot
rust
ing
Low
–
Med
ium
> 2
0%
Li
ght
rus
t
> 5
% H
ard
sca
leF
air
3Lo
cal b
reak
do
wn
at e
dg
es o
f st
iffen
ers
and
wel
d c
onn
ecti
ons
and
/or
light
ru
stin
g o
ver
20%
or
mo
re o
f zo
neM
ediu
m
> 1
0%
Har
d
scal
eF
air
– P
oo
r4
Har
d s
cale
at
10%
or
mo
re o
f zo
neM
ediu
m –
H
igh
> 3
0%
Har
d
scal
eP
oo
r5
Ser
ious
/sig
nifi
cant
Co
rro
sio
n: M
ore
th
an 3
0%
co
rro
sio
n an
d a
ctiv
e
scal
e is
pre
sent
. Act
ive
scal
e is
loo
se
or
has
falle
n o
ff t
he s
truc
ture
Hig
h
> 7
0%
Har
d
scal
eW
ors
t6
Ext
ensi
ve a
rea
of
corr
osi
on:
co
rro
sio
n
of
hard
and
/or
loo
se s
cale
, inc
lud
ing
p
itti
ng, o
ver
70%
or
mo
re o
f th
e
pla
ting
sur
face
in q
uest
ion
ac
com
pan
ied
by
evid
ence
of
thin
ning
Ver
y
Hig
h
Table 3. General Corrosion Inspection Criteria Point Scoring
INSPECTION GRADING CRITERIA FOR ABS HIMP • 17
Corrosion Extent Diagrams – Edges and WeldsLocalized Corrosion Extent Diagrams
Linear Extent Diagrams
2% localized breakdown
15% scattered breakdown
2% scattered breakdown
20% scattered breakdown
10% scattered breakdown
30% scattered breakdown
5%
10%
20%
50%
80%
Co
rro
sio
n as
%
of
Zo
ne
Rat
ing
Po
ints
Co
ndit
ion
Co
mm
ent
Ris
k Le
vel
Co
lor
Co
de
0%
Exc
elle
nt0
No
rus
ting
Ver
y Lo
w
< 5
% L
ight
rus
tG
oo
d1
Neg
ligib
le r
usti
ng/c
orr
osi
on
Low
< 2
0%
Li
ght
rus
tG
oo
d –
F
air
2M
ino
r sp
ot
rust
ing
Low
–
Med
ium
> 2
0%
Li
ght
rus
t
> 5
% H
ard
sca
leF
air
3Lo
cal b
reak
do
wn
at e
dg
es o
f st
iffen
ers
and
wel
d c
onn
ecti
ons
and
/or
light
ru
stin
g o
ver
20%
or
mo
re o
f zo
neM
ediu
m
> 1
0%
Har
d
scal
eF
air
– P
oo
r4
Har
d s
cale
at
10%
or
mo
re o
f zo
neM
ediu
m –
H
igh
> 3
0%
Har
d
scal
eP
oo
r5
Ser
ious
/sig
nifi
cant
Co
rro
sio
n: M
ore
th
an 3
0%
co
rro
sio
n an
d a
ctiv
e
scal
e is
pre
sent
. Act
ive
scal
e is
loo
se
or
has
falle
n o
ff t
he s
truc
ture
Hig
h
> 7
0%
Har
d
scal
eW
ors
t6
Ext
ensi
ve a
rea
of
corr
osi
on:
co
rro
sio
n
of
hard
and
/or
loo
se s
cale
, inc
lud
ing
p
itti
ng, o
ver
70%
or
mo
re o
f th
e
pla
ting
sur
face
in q
uest
ion
ac
com
pan
ied
by
evid
ence
of
thin
ning
Ver
y
Hig
h
18 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Corrosion
Corrosion as % of Zone
Points Condition CommentColor Code
0% 0 No rusting
INSPECTION GRADING CRITERIA FOR ABS HIMP • 19
Corrosion as % of Zone
Points Condition CommentColor Code
< 5% Light rust 1 Negligible rusting/
corrosion
20 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Corrosion as % of Zone
Points Condition CommentColor Code
< 20% Light rust 2 Minor spot rusting
INSPECTION GRADING CRITERIA FOR ABS HIMP • 21
Corrosion as % of Zone
Points Condition CommentColor Code
> 20% Light rust
> 5% Hard scale
3
Local breakdown at edges of stiffeners and
weld connections and/or light rusting over 20% or
more of zone
22 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Corrosion as % of Zone
Points Condition CommentColor Code
> 10% Hard scale 4 Hard scale at 10% or more
of zone
INSPECTION GRADING CRITERIA FOR ABS HIMP • 23
Corrosion as % of Zone
Points Condition CommentColor Code
> 30% Hard scale 5
Serious/significant corrosion: More than 30% corrosion and active scale is present. Active scale is loose or has fallen off the
structure.
24 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Corrosion as % of Zone
Points Condition CommentColor Code
> 70% Hard scale 6
Extensive area of corrosion: Corrosion of hard and/or loose scale, including
pitting, over 70% or more of the plating surface in
question accompanied by evidence of thinning
INSPECTION GRADING CRITERIA FOR ABS HIMP • 25
—— PITTING AND GROOVING CORROSION
Localized corrosion can occur on bottom plating, other horizontal surfaces and at structural details that trap or follow the flow of water and other fluids, particularly in aft bays of tank bottoms and in the region of suction bell mouths. For coated surfaces, the attack produces deep and relatively small diameter pits that can lead to penetration of the steel member in isolated random places in the tank.
Pitting of uncoated tanks, as it progresses, forms shallow but very wide scabby patches (e.g. 300 mm diameter). The appearance resembles a condition of general corrosion. Pitting is usually seen on horizontal hull parts such as the inner bottom or stringers.
Grooving is a localized, linear corrosion that occurs at structural intersections in welds or heat affected zones. This corrosion is sometimes referred to as “in line pitting attack” and can also occur on vertical members and flush sides of bulkheads in way of flexing. Grooving or “necking” is usually seen on the butt/seam welds and weldments of stiffeners to plating. In particular, pitting is found below the suction bell mouths in ballast tanks.
26 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Pit
ting
/ G
roov
ing
Ty
pe
Rat
ing
Po
ints
Pit
ting
and
G
roov
ing
Dep
thIn
tens
ity
(% o
f Z
one
)R
isk
Leve
lC
olo
r C
od
e
No
Pit
s/
Gro
oves
E
xcel
lent
0—
—V
ery
Low
Sha
llow
P
its/
G
roov
esG
oo
d1
Less
tha
n 1/
3 o
f o
rig
inal
th
ickn
ess
< 5
%Lo
w
Sha
llow
P
its/
G
roov
es
Go
od
–
Fai
r2
Less
tha
n 1/
3 o
f o
rig
inal
th
ickn
ess
< 1
5%Lo
w –
M
ediu
m
Sha
llow
P
its/
G
roov
esF
air
3Le
ss t
han
1/3
of
ori
gin
al
thic
knes
s>
15%
Med
ium
Dee
p P
its/
G
roov
esF
air
– P
oo
r4
Mo
re t
han
1/3
of
ori
gin
al
thic
knes
s<
15%
Med
ium
–
Hig
h
Dee
p P
its/
G
roov
esP
oo
r5
Mo
re t
han
1/3
of
ori
gin
al
thic
knes
s>
15%
Hig
h
Dee
p P
its/
G
roov
esW
ors
t6
Less
tha
n 6
mm
of
ori
gin
al
thic
knes
s re
mai
ning
—V
ery
Hig
h
Table 4. Pitting and Grooving Inspection Criteria Point Scoring
INSPECTION GRADING CRITERIA FOR ABS HIMP • 27
Pitting and Grooving
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
No Pits/ Grooves 0 — —
28 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Shallow Pits/
Grooves1
Less than 1/3 of original thickness
< 5%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 29
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Shallow Pits/
Grooves2
Less than 1/3 of original thickness
< 15%
30 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Shallow Pits/
Grooves3
Less than 1/3 of original thickness
> 15%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 31
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Deep Pits/
Grooves4
More than 1/3 of original thickness
< 15%
32 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Deep Pits/
Grooves5
More than 1/3 of original thickness
> 15%
INSPECTION GRADING CRITERIA FOR ABS HIMP • 33
Pitting/ Grooving
TypePoints Pitting and
Grooving Depth
Intensity (% of Zone)
Color Code
Deep Pits/
Grooves6
Less than 6 mm of original thickness remaining
—
34 • INSPECTION GRADING CRITERIA FOR ABS HIMP
—— DEFORMATIONDeformation is caused by impact loads, contact or overloading. Deformation may be local (deformation of panel or stiffener) or global (deformation of a beam, frame, girder or floor, including associated plating). Permanent buckling is easily identified and may result from overloading, reduction of thickness due to corrosion or contact damage. Elastic buckling may be identified from coating damage, stress lines and/or shedding of scale.
The panel is defined as the area between adjacent transverse frames and adjacent longitudinal stiffeners. A bay is the area between adjacent transverse frames from longitudinal bulkhead to longitudinal bulkhead (or side shell).
INSPECTION GRADING CRITERIA FOR ABS HIMP • 35
Set
-in
Are
aS
et-i
n D
epth
Rat
ing
Po
ints
Co
ndit
ion
Co
mm
ent
Ris
k Le
vel
Co
lor
Co
de
No
Def
orm
atio
n—
Exc
elle
nt0
No
def
orm
atio
nV
ery
Low
Wit
hin
Pan
el<
75
mm
(3
in)
Go
od
1G
rad
ual s
et-i
nLo
w
Wit
hin
Pan
el>
75
mm
(3
in)
Go
od
–
Fai
r2
Gra
dua
l set
-in
Low
–
Med
ium
Wit
hin
Bay
(m
ulti
ple
pan
els)
< 7
5 m
m
(3 in
)F
air
3S
et-i
n w
ith
asso
ciat
ed in
tern
als
trip
ped
Med
ium
Bra
cket
s an
d
Inte
rnal
s Tr
ipp
edF
air
– P
oo
r4
Trip
ped
and
b
uckl
ed in
tern
als
and
bra
cket
s
Med
ium
–
Hig
h
Wit
hin
Bay
> 7
5 m
m
(3 in
)P
oo
r5
Buc
kled
, ind
ente
d,
trip
ped
inte
rnal
sH
igh
Mul
tip
le B
ays
—W
ors
t6
Buc
kled
, hea
vily
in
den
ted
, tri
pp
ed
inte
rnal
s
Ver
y
Hig
h
Table 5. Deformation Inspection Criteria Point Scoring
36 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Deformation
Set-in Area Set-in Depth Points Condition
CommentColor Code
No Deformation — 0 No
deformation
INSPECTION GRADING CRITERIA FOR ABS HIMP • 37
Set-in Area Set-in Depth Points Condition
CommentColor Code
Within Panel < 75 mm (3 in) 1 Gradual
set-in
38 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Set-in Area Set-in Depth Points Condition
CommentColor Code
Within Panel > 75 mm (3 in) 2 Gradual
set-in
INSPECTION GRADING CRITERIA FOR ABS HIMP • 39
Set-in Area Set-in Depth Points Condition
CommentColor Code
Within Bay (multiple panels)
< 75 mm (3 in) 3
Set-in with associated internals tripped
40 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Set-in Area Set-in Depth Points Condition
CommentColor Code
Brackets and Internals Tripped 4
Tripped and buckled internals
and brackets
INSPECTION GRADING CRITERIA FOR ABS HIMP • 41
Set-in Area Set-in Depth Points Condition
CommentColor Code
Within Bay > 75 mm (3 in) 5
Buckled, indented, tripped internals
42 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Set-in Area Set-in Depth Points Condition
CommentColor Code
Multiple Bays — 6
Buckled, heavily
indented, tripped internals
INSPECTION GRADING CRITERIA FOR ABS HIMP • 43
Fracture Location Points Condition
CommentRisk Level
Color Code
No Fractures 0 No fractures Very
Low
Welds 3
Weld fractures in support
brackets, internals, detachments
Low – Medium
Flanges 3Flanges of
brackets, internals, stiffeners
Medium
Webs 4
Webs of frames, floors, brackets,
stiffeners, internals
Medium – High
Bulkheads 5
Transverse and longitudinal bulkheads,
primary structure members
High
Hull Envelope
(Shell) 6 Sideshell,
bottom and deckVery High
—— FRACTUREFractures are categorized by a different point system based on the location of the fracture and that local structure’s contribution to overall hull integrity. A fracture of the toe welds of brackets and flanges of brackets, stiffeners or webs is given 3 points. The fractures to the web plating of frames, floors and stiffeners are given 4 points. Fractures to transverse bulkheads and longitudinal bulkheads are given 5 points. Any fracture to the external hull envelope is treated as the worst case and given 6 points.
Table 6. Fracture Inspection Criteria Point Scoring
44 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Fracture
Fracture Location Points Condition Comment Color
Code
No Fractures 0 No fractures
INSPECTION GRADING CRITERIA FOR ABS HIMP • 45
Fracture Location Points Condition Comment Color
Code
Welds 3Weld fractures in support
brackets, internals, detachments
46 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Fracture Location Points Condition Comment Color
Code
Flanges 3 Flanges of brackets, internals, stiffeners
INSPECTION GRADING CRITERIA FOR ABS HIMP • 47
Fracture Location Points Condition Comment Color
Code
Webs 4 Webs of frames, floors, brackets, stiffeners, internals
48 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Fracture Location Points Condition Comment Color
Code
Bulkheads 5Transverse and longitudinal
bulkheads, primary structure members
INSPECTION GRADING CRITERIA FOR ABS HIMP • 49
Fracture Location Points Condition Comment Color
Code
Hull Envelope
(Shell)6 Sideshell, bottom and deck
50 • INSPECTION GRADING CRITERIA FOR ABS HIMP
—— CLEANLINESS AND HOUSEKEEPINGThis criteria is used to evaluate the general condition of the compartment for cleanliness and housekeeping. This should be judged based on the following:
• Amount of the sediments and dredge/sludge remaining in the tank
• Wastage of the anodes and their perceived effectiveness
• General cleanliness of the space
• Condition of the piping and its supports
• Condition of access hatches, manholes, entry spaces, ladders and other means of access
• Loose scale and plugged drainage openings in the structure (e.g., rat holes/scallops)
INSPECTION GRADING CRITERIA FOR ABS HIMP • 51
Cle
anlin
ess
and
H
ous
ekee
pin
gR
atin
gP
oin
tsC
ond
itio
n C
om
men
tR
isk
Leve
lC
olo
r C
od
eC
lean
and
exc
elle
nt
cond
itio
nE
xcel
lent
0S
imila
r to
new
ly b
uilt
co
ndit
ion
Ver
y Lo
w
Ver
y lig
ht, n
eglig
ible
laye
r o
f re
sid
ue a
nd s
edim
ents
Go
od
1A
nod
es in
go
od
co
ndit
ion
mo
re
than
90
% r
emai
ning
Low
Lig
ht la
yer
of
resi
due
, se
dim
ents
insp
ecti
ons
Go
od
–
Fai
r2
Ano
des
75%
rem
aini
ng. C
lean
ing
no
t re
qui
red
for
clo
se-u
p.
Low
–
Med
ium
Sp
aces
suffi
cien
tly
clea
n an
d
free
fro
m w
ater
, sca
le, d
irt,
co
ntai
ner
resi
due
s, e
tc. t
o
reve
al c
orr
osi
on,
def
orm
atio
n,
frac
ture
s, d
amag
es o
r o
ther
st
ruct
ural
det
erio
rati
on
Fai
r3
Ano
des
50
% r
emai
ning
. M
eani
ngfu
l exa
min
atio
n is
p
oss
ible
and
may
req
uire
so
me
loca
l cle
anin
g.
Med
ium
Sp
aces
wit
h su
rfac
es
cont
aini
ng lo
ose
ac
cum
ulat
ed c
orr
osi
on
scal
e
Fai
r –
Po
or
4A
nod
es 3
0%
rem
aini
ng. W
ater
, sc
ale,
dir
t, c
ont
aine
r re
sid
ues,
etc
, w
hich
mak
e ex
amin
atio
n d
ifficu
lt.
Med
ium
–
Hig
h
Sp
aces
wit
h re
sid
ue a
nd
sed
imen
ts w
hich
do
no
t g
ive
acce
ss t
o s
urfa
ces
Po
or
5A
nod
es n
ot
effec
tive
. M
eani
ngfu
l exa
min
atio
n no
t p
oss
ible
wit
hout
cle
anin
g.
Hig
h
In a
dd
itio
n to
ab
ove,
sp
aces
w
ith
mea
ns o
f ac
cess
and
en
try
not
safe
Wo
rst
6C
atho
dic
pro
tect
ion
syst
ems
ineff
ecti
ve. C
om
par
tmen
t ne
eds
to b
e m
ade
safe
fo
r en
try.
Ver
y H
igh
Table 7. Cleanliness and Housekeeping Inspection Criteria Point Scoring
52 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Cleanliness and Housekeeping
Cleanliness and Housekeeping Points Condition Comment Color
Code
Clean and excellent condition
0 Similar to newly built condition
INSPECTION GRADING CRITERIA FOR ABS HIMP • 53
Cleanliness and Housekeeping Points Condition Comment Color
Code
Very light, negligible layer of residue and
sediments
1Anodes in good
condition, more than 90% remaining
54 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Cleanliness and Housekeeping Points Condition Comment Color
Code
Light layer of residue, sediments
2Anodes 75% remaining. Cleaning not required
for close-up.
INSPECTION GRADING CRITERIA FOR ABS HIMP • 55
Cleanliness and Housekeeping Points Condition
CommentColor Code
Spaces sufficiently clean and free
from water, scale, dirt, container
residues, etc. to reveal corrosion, deformation or other structural
deterioration
3
Anodes 50% remaining. Meaningful
examination is possible and may
require some local cleaning.
56 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Cleanliness and Housekeeping Points Condition Comment Color
Code
Spaces with surfaces
containing loose accumulated
corrosion scale
4
Anodes 30% remaining. Water,
scale, dirt, container residues, etc. which make examination
difficult.
INSPECTION GRADING CRITERIA FOR ABS HIMP • 57
Cleanliness and Housekeeping Points Condition Comment Color
Code
Spaces with residue and
sediments which do not give access
to surfaces
5
Anodes not effective.
Meaningful examination not
possible with cleaning.
58 • INSPECTION GRADING CRITERIA FOR ABS HIMP
Cleanliness and Housekeeping Points Condition Comment Color
Code
In addition to all other conditions,
spaces with means of access and entry not safe
6
Cathodic protection systems ineffective.
Compartment needs to be made
safe for entry.
INSPECTION GRADING CRITERIA FOR ABS HIMP • 59
—— NOTIFYING SUPERINTENDENT AND CLASS SURVEYORAll deformation or fractures discovered during inspection should be brought to the attention of the superintendent (owner’s representative) and the attending class surveyor at the first opportunity. When a compartment transitions from good to fair condition, the class surveyor should be alerted at the next survey. When a compartment transitions to poor condition, class surveyor attendance should be requested at the next port of call.
Having a comparison of the normalized total scores enables the owner to rank like compartments in terms of the overall condition. Such a ranking may further enable a class surveyor to focus surveys in compartments where anomalies and higher scores have been identified.
Table 8. Suggested Notification Thresholds
Inspection Criteria Notify Superintendent
Coating Condition > 3 points
General Corrosion > 3 points
Pitting and Grooving Corrosion > 3 points
Deformation > 0 points
Fracture > 0 points
Cleanliness and Housekeeping > 3 points
08/17 17176
CONTACT INFORMATION
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