INSTALLATION AND OPERATION MANUAL TURBO CONVECTION … · :OPERATOR MANUAL TCO85 130111 INTRODUCTION GENERAL This equipment is designed for commercial catering purposes and incorporates

TCO85 Convection Oven Manual Page 1 Revision: 13 Jan 11 :OPERATOR MANUAL TCO85 130111

INSTALLATION AND OPERATION

MANUAL TURBO CONVECTION OVEN

TCO85


WARNINGS

IMPROPER INSTALLATION, USE, SERVICE OR MAINTENANCE CAN CAUSE INJURY OR DEATH. THE INSTRUCTION MANUAL MUST BE READ CAREFULLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT.

THIS EQUIPMENT MUST BE INSTALLED AND OPERATED IN ACCORDANCE WITH LOCAL AUTHORITY, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS.

THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE BURNS. A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE.

DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE.

DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE WHILE IT IS IN OPERATION.

INSTALLATION CLEARANCES AS SPECIFIED MUST BE OBSERVED.


THIS EQUIPMENT MUST BE SERVICED BY AN AUTHORIZED PERSON ONLY. DO NOT REMOVE ANY PANELS – ELECTRICAL SHOCK MAY CAUSE INJURY OR DEATH.

THIS EQUIPMENT MUST BE MAINTAINED IN A CLEAN AND SAFE CONDITION.

PLEASE KEEP THIS MANUAL FOR FUTURE

REFERENCE AND REFERENCE BY ALL OPERATORS.


CONGRATULATIONS Comcater thanks you for choosing this product and welcomes you to the ever-growing Comcater customer circle. This product has been specifically designed by Comcater to meet a wide range of applications and represents the best quality and highest value equipment. Please read the instruction manual carefully to ensure the safe and reliable operation and performance of your equipment. Should you ever require service, you will be supported by Comcater’s trained and qualified service network – the largest available. Comcater assures you of every support and wishes you every business success. Michael Wood Managing Director Comcater


TABLE OF CONTENTS INTRODUCTION ............................................................................................. 6

GENERAL ................................................................................................. 6 WARRANTY ............................................................................................. 6

GENERAL INFORMATION ............................................................................. 7 INSPECTION ............................................................................................ 7 OPERATOR MANUAL .............................................................................. 7 INSTALLATION ......................................................................................... 7 COMMISSIONING .................................................................................... 7

SPECIFICATIONS ........................................................................................... 8 INSTALLATION ......................................................................................... 8 GENERAL SPECIFICATIONS .................................................................. 9

OPERATING INSTRUCTIONS ................................................................. 10-16 OPERATOR MAINTENANCE .................................................................. 17-18 SERVICE ....................................................................................................... 19

RECOMMENDED SERVICE .................................................................. 19 LED INDICATOR LIGHTS ...................................................................... 19 SPARE PARTS ....................................................................................... 20

TROUBLE SHOOTING ................................................................................. 21 MAJOR PARTS IDENTIFICATION ................................................................ 22 DRAWINGS AND SUPPLEMENTARY INFORMATION............................23-27


INTRODUCTION GENERAL This equipment is designed for commercial catering purposes and incorporates a wide range of design features to benefit the customer. This versatility will satisfy a wide range of customer needs. WARRANTY This product is warranted for 12 months parts and labour and is subject to the correct installation, operation, maintenance and care of the equipment. Warranty does not extend to: • Damage caused in shipment.

• Damage as a result of incorrect installation.

• Damage as a result of incorrect operation.

• Damage caused by unauthorized service and use of non-original parts.

• Electricity supply issues to the equipment.

• Failure resulting from improper maintenance.

• Failure as a result of tampering with, removal of, or changing any preset

control or safety device.

• Service ‘After hours’.

• Conditions as defined in Comcater terms and conditions of sale. For all warranty work, authorized service and genuine and authorized spare parts, please contact Comcater Service 1800 810 161. Please ensure you quote the Model and Serial Number of the unit. The Model and Serial Number of the unit is recorded on the sales invoice, the data plate located on the rear panel and on the right hand side of the control module.


GENERAL INFORMATION INSPECTION Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty. OPERATOR MANUAL This manual contains important information for your safety and the installation, operation, maintenance and service of this equipment. Please read the manual carefully and ensure all operators of the equipment are aware of the contents and safety requirements. Warning: You must assess all hazards and risks associated with the operation of the equipment in your environment and advise all operators of these. INSTALLATION This equipment must be installed and operated in accordance with local authority, electricity, any applicable statutory regulations and manufacturer requirements. COMMISSIONING The equipment has been tested during final inspection. The equipment also includes built in test functionality. The equipment may only be connected to specified voltage supply.


SPECIFICATIONS INSTALLATION

THIS EQUIPMENT MUST BE INSTALLED AND OPERATED IN ACCORDANCE WITH LOCAL AUTHORITY, ELECTRICITY, ANY APPLICABLE STATUTORY REGULATIONS AND MANUFACTURER REQUIREMENTS.

NOTE: INSTALLATION AND OPERATION IS THE RESPONSIBILITY OF THE OWNER Electrical Requirements: 230-240 Volt, 50Hz, 15 Amps Connection: Refer data plate on rear panel 240 Volts AC

3 kW 50Hz

13.5 Amps Flexible lead and 15A plug are supplied and fitted.

All units are tested at the factory as part of final inspection. Data Plate: The data plate is located on the rear panel.

Installation Clearances: The MINIMUM clearances from combustible

surfaces are:

Sides: 300mm Rear: 100mm Top: No items are to be placed on the top of the oven. The Vent must never be covered. Adequate clearance and access must also be provided for service.


GENERAL SPECIFICATIONS OVERALL DIMENSIONS AND WEIGHT MODEL DEPTH

(mm) WIDTH (mm)

HEIGHT (mm)

WEIGHT (Kg)

CONVECTION OVEN TCO85

Assembled 730 850 610 88 Shipping 800 940 740 100

Detailed dimensional specifications are shown at the end of this manual.


OPERATING INSTRUCTIONS

THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL CATERING PURPOSES AND WILL GENERATE SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE BURNS. A HAZARD AND RISK ASSESSMENT MUST BE UNDERTAKEN BY OWNERS AND ALL OPERATORS MADE AWARE OF THESE.

THE TOP OF THE OVEN HAS A FLUE OUTLET AND IS VERY HOT – THE FLUE OUTLET MUST NEVER BE COVERED OR RESTRICTED IN ANY WAY AND STAFF MUST BE INSTRUCTED NOT TO TOUCH THE TOP SURFACE.

DO NOT PLACE ANY ITEMS ON TOP OF THE OVEN. THE VENT MUST NEVER BE COVERED.

DO NOT POUR WATER OVER UNIT.


CONTROL PANEL

. 1. Oven TEMPERATURE

2. HOLD Indicator (Roast)

3. DISPLAY Panel

4. PROGRAMMING Keys

5. Cooking MODE Select

7. MAIN POWER Switch and OVEN LIGHT Switch

6. FAN SPEED Selector

9. Indicator LED’s

8. Oven light Switch


GENERAL

When the POWER button is pressed: • Power to the oven is switched ON and the red POWER button

will illuminate. • The TEMPERATURE window (1) will show current oven

temperature. • The DISPLAY window (3) will show 00:00.

Note: The heating elements and fan will not operate until a cooking program is programmed and operating.

In BAKE and ROAST mode - when the door is OPENED: • the fan and heating elements stop working • the timer stops temporarily

On closing the door: The programme will resume, heating elements and fan will operate and the timer will count down. Note: the top and bottom elements cycle to provide even heat in the oven.

In GRILL mode: • Only the top element operates. • The DOOR must be OPEN for grill mode selection and

operation. • The element will turn OFF and the grill mode cancelled if the

door is closed when grilling.

ROAST mode includes options for multi-stage cooking. At completion of cooking programme, the oven will HOLD to the pre-set holding temperature.

After selecting the cooking mode (ROAST or BAKE) and programming cooking temperature(s) and time(s):

• Pressing the START button will start execution of the programmed settings.

• No change can be made to programmed settings once the programme starts.

To stop the programme: • press the corresponding mode switch

(BAKE/GRILL/ROAST) to exit the cooking mode, or • Turn the POWER off.

To Re-Programme: • Refer programming instructions.


PRE-HEAT

Pre-heat is the first phase of a BAKE or ROAST cooking programme. After pressing START (with the door closed):

• The oven will pre-heat to the programmed temperature. • The oven temperature display will ‘flash’ the actual oven

temperature until the programmed temperature is reached.

• On reaching the programmed temperature, an alarm signal will sound to indicate:

o The oven is at the programmed temperature. o To load the product to be cooked. o The timer will start to count down (if a time is

programmed) in one minute after the set temperature is reached.

Notes: 1. The timer will only start to count down after the oven has

reached the programmed temperature. 2. Product and or cooking trays should not be placed in

the oven during pre-heat.

TEMPERATURE and TIME RANGE

Temperature range: 30-300C Time range:

• ‘Cont’ (CONTINUOUS) or • Programmed time - up to 9:59 hours

IN ‘BAKE’ AND ‘ROAST’ MODES, THE FIRST PHASE AFTER STARTING A PROGRAM IS ‘PRE-HEAT’. DURING THE ‘PRE-HEAT’ PHASE, THE OVEN WILL HEAT TO THE PROGRAMMED TEMPERATURE. THE TEMPERATURE DISPLAY WILL FLASH ON AND OFF UNTIL REACHING THE PROGRAMMED TEMPERATURE. ON REACHING THE PROGRAMMED TEMPERATURE, AN ALARM WILL SOUND AND YOU CAN THEN LOAD PRODUCT. ON CLOSING THE DOOR THE PROGRAMMED TIME WILL COUNT DOWN (OR 1 MINUTE AFTER REACHING SET POINT IF YOU DO NOT OPEN THE DOOR). NOTE - DURING THE PRE-HEAT PHASE DO NOT PLACE ANY TRAYS IN THE OVEN.


BAKE

Press the mode switch BAKE. The indicator above BAKE will illuminate. The oven is now in programming mode.

• Press the TIME/TEMP button -

the display will flash temperature and the TEMP indicator will be illuminated.

• Set the desired temperature by using the INCREASE DECREASE buttons.

• Press the TIME/TEMP button - the display will show time ‘Cont’ and the TIME indicator will be illuminated.

• If you press ‘START’ at this point, the oven will pre-heat and then run continuously at the programmed temperature.

• If a programmed cook ‘time’ is required, press the TIME/TEMP button and the hour digit will flash. Program the required hours by using the INCREASE DECREASE buttons. Press the TIME/TEMP button and the minute digits will flash. Program the required minutes by using the INCREASE DECREASE buttons.

• On completion of programming the required cook time – press START to execute the program.

• At the completion of a programmed cook time, an alarm will sound and the oven will exit the cooking mode.


ROAST

Press the mode switch ROAST. The indicator above ROAST will illuminate. The oven is now in programming mode.

Note: Up to 3 stages of different cooking temperatures and times are available in ROAST mode. At the completion of programmed cook time(s), an alarm will sound and the oven will enter HOLD mode at the pre-set holding temperature (factory preset 70C – adjustable 60-90C).

• Press the TIME/TEMP button - the ‘bar’ against STAGE 1 will illuminate, the

display will flash STAGE 1 temperature and the TEMP indicator will be illuminated.• Set the desired STAGE 1 temperature by using the INCREASE DECREASE

buttons. • Press the TIME/TEMP button - the display will show STAGE 1 time ‘Cont’ and the

TIME indicator will be illuminated. • If you press ‘START’ at this point, the oven will pre-heat and then run continuously

at the programmed temperature. • If a programmed STAGE 1 cook ‘time’ is required, press the TIME/TEMP button

and the hour digit will flash. Program the required hours by using the INCREASE and DECREASE buttons. Press the TIME/TEMP button and the minute digits will flash. Program the required minutes by using the INCREASE and DECREASE buttons.

• If only STAGE 1 cooking is required – press START to execute the single stage program.

• If two stages of cooking are required – press the TIME/TEMP button to enter STAGE 2 temperatures and time per the above process. The ‘bar’ against STAGE 2 will illuminate.

• If only STAGE 1 and STAGE 2 cooking is required – press START to execute the two-stage program.

• If three stages of cooking are required – press the TIME/TEMP button to enter STAGE 3 temperatures and time per the above process. The ‘bar’ against STAGE 3 will illuminate. – press START to execute the three-stage program.

At the completion of programmed cook time(s), an alarm will sound and the oven will exit the cooking mode and automatically HOLD at 70C. Note: The ‘bars’ adjacent to STAGE will flash during multi-stage operation to show which STAGE of the program is operating.


GRILL

To GRILL: • Open the oven door. • Press the mode switch GRILL - the indicator above

GRILL will illuminate. • The display panel will show ‘Gril’

Note: The door must be open to select GRILL mode.

• The grill function can only be operated when door is open. • The upper element only operates in GRILL mode. • If the door is closed after GRILL mode has been selected, the element

will be turned off and GRILL mode will be de-selected.

Warning: Do not close the door when GRILL mode is selected. Oven Racks The oven racks are adjustable and slide in and out for ease of loading and removing product. A lock is provided to prevent accidental complete removal of the oven rack. To completely remove the oven rack from the extended position, lift the oven rack upwards and carefully remove.

Warning: Hot surfaces – use appropriate safe handling techniques and protective clothing.

Cooking Many factors will determine the best cooking methodology. If required, Comcater can assist in advising you on options and recommendations to achieve desired cooking outcomes using this product. Warning: Hot surfaces – use appropriate safe handling techniques and protective clothing.


OPERATOR MAINTENANCE

TURN THE UNIT OFF AND DISCONNECT FROM POWER BEFORE CLEANING.

USE ONLY SUITABLE CHEMICALS AND OBSERVE ALL MANUFACTURER SAFETY REQUIREMENTS FOR SAFE HANDLING AND USE.

DO NOT POUR WATER OVER UNIT.

Note: The equipment must be kept clean to ensure safe and reliable operation and performance. Warning: Hot surfaces – use appropriate safe handling techniques and protective clothing. The following procedures are recommended – the amount of cleaning will depend on the equipment usage and the products being cooked. After each use: Clean the oven and door seal with a damp cloth. Daily: All removable oven parts should be removed and cleaned with hot water and detergent. Wipe and clean all exterior surfaces. Clean the oven and door seal with a damp cloth. Weekly: Inspect all surfaces of the oven, and clean as necessary. More frequent cleaning may be necessary based on equipment usage. Warning: If you require cleaning and you are not confident in performing this task, please call for service.


CLEANING STAINLESS STEEL Regularly wipe surfaces with warm water and detergent (use cloth or non-abrasive cleaning aids as necessary). Wipe washed areas with a clean damp cloth/sponge and then wipe dry to prevent streaking. Follow this process and clean a small area at a time to prevent chemical residue and streaking. Stainless steel may discolour if overheated. These stains can usually be removed using an appropriate powder/paste. To scrape off heavy deposits of grease and oil, use only wood or plastic tools as necessary. Note: Never use steel wool to clean stainless steel. Note: Damage may occur if chemicals not suitable for stainless steel are used. Note: Use non-abrasive cleaning aids (Brushes/Pads).

TURN THE UNIT OFF AND DISCONNECT FROM POWER BEFORE CLEANING THE OVEN INTERIOR.

OVEN INTERIOR The enamelled oven interior surface should be cleaned regularly with a suitable oven cleaner. Note: Remove all oven racks and guides and clean these separately with a suitable detergent and warm water.


SERVICE

FOR YOUR SAFETY, ALL SERVICE WORK MUST BE CARRIED OUT BY AN AUTHORIZED PERSON AND USE ONLY ORIGINAL SUPPLIED AND SPECIFIED PARTS.

THIS EQUIPMENT MUST BE SERVICED BY AN AUTHORIZED PERSON ONLY. DO NOT REMOVE ANY PANELS – ELECTRICAL SHOCK MAY CAUSE INJURY OR DEATH.

RECOMMENDED SERVICE It is recommended that an authorized person service your appliance every 12 months. This period is for guidance purpose only and may vary based on usage of the equipment and operator care. Prescribed service tasks include;

• Functional test of all components. • Full operational, performance and safety test.

SERVICE INFORMATION - (Provided during service training) (Refer Service Supplement)

• To access and remove the CONTROL MODULE • To access and remove the ELEMENT MODULE • To access and change the oven light bulb • To access thermocouple • To access the high limit • To access the circuit breaker

WARNING: If you are not competent in performing any service task or require assistance, please contact Comcater Service 1800 810 161. LED INDICATOR LIGHTS At the bottom of the control panel there are three LED indicators marked T, B and F. These illuminate to show power from the control module to T (top element) B (bottom element) and F (fan). These indicators are to assist in service diagnostics.


SPARE PARTS A list of major spare part items is shown at the end of this manual. These parts and all other parts used in the Convection Oven are available from Comcater. Warning: Use only genuine spare parts. Warning: Use of non-authorized parts voids warranty and equipment approval. TO CHANGE THE ‘HOLDING’ TEMPERATURE

• Turn POWER off. • Press and hold the TIME TEMP and START buttons simultaneously and

turn POWER on. • The display window will show the current programmed HOLD

temperature (pre-set 70C). • The HOLD temperature can be adjusted by the pressing the INCREASE

and DECREASE buttons. • The programmable HOLD temperature range is 60-90C. • Press GRILL button to save and store the setting. • The oven will remain in POWER on mode.


TROUBLE SHOOTING

ALL SERVICE WORK IS TO BE COMPLETED BY AN AUTHORIZED PERSON.

ERROR MESSAGES – SELF-DIAGNOSTICS The oven includes a ‘self diagnostics’ function. Should an error be detected, an alarm will sound and error codes will be displayed as follows;

E-1 Loose thermocouple/sensor probe E-2 Oven over temperature (alarm at 320C) E-3 Ambient temperature of control panel >80C E-4 Thermocouple short circuit E-5 Upper heating element faulty E-6 Lower heating element faulty

If an error message is displayed; • The oven will not work • Call Comcater service 1800 810 161.


MAJOR PARTS IDENTIFICATION

IDENTIFICATION PART

NUMBER ITEM NAME

CCE S26047 Control Module Complete

CCE S26048 Element Module Complete

CCE E15168 Door Seal

CCE E10011 Oven Light





DATA PLATE (Located on rear panel)



N o t e s _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________

Documents

INSTALLATION AND OPERATION MANUAL TURBO CONVECTION … · :OPERATOR MANUAL TCO85 130111 INTRODUCTION GENERAL This equipment is designed for commercial catering purposes and incorporates