INSTALLATION GUIDE FOR 85-BH BASIC HYDRAULICS LEARNING …

INSTALLATION GUIDE FOR

85-BH BASIC HYDRAULICS LEARNING SYSTEM

DB831-XB00UEN

DB831-XB00UEN 85-BH Basic Hydraulics Learning System Installation Guide Copyright © 2014 Amatrol, Inc. 2

INTRODUCTION

The purpose of this installation manual is to provide you with the steps necessary to set up Basic Hydraulics of the Amatrol 850 Series Controls Technology.

This setup consists of three phases, each of which is outlined in the following sections of this manual:

1. Parts Inventory/Identifi cation

2. Hydraulic Setup and Checkout Procedures

3. Service Schematics

FIRST EDITION, REV. AAmatrol, AMNET, CIMSOFT, MCL, MINI-CIM, IST, ITC, VEST, and Technovate are trademarks or registered trademarks of Amatrol, Inc. All other brand and product names are trademarks or registered trademarks of their respective companies.Copyright © 2014 by AMATROL, INC.All rights Reserved. No part of this publication may be reproduced, translated, or transmitted in any form or by any means, elec-tronic, optical, mechanical, or magnetic, including but not limited to photographing, photocopying, recording or any information storage and retrieval system, without written permission of the copyright owner.Amatrol,Inc., 2400 Centennial Blvd., Jeffersonville, IN 47130 USA, Ph 812-288-8285, FAX 812-283-1584 www.amatrol.com


TABLE OF CONTENTS

SECTION 1 PARTS INVENTORY / IDENTIFICATION ........................................................... 4

SECTION 2 HYDRAULIC SETUP AND CHECKOUT PROCEDURES ................................ 18

SECTION 3 SERVICE SCHEMATICS ................................................................................. 33

APPENDIX INSTALLER CHECKLISTS .............................................................................. 35


SECTION 1

Parts Inventory / Identifi cation

The fi rst step to set up the Fluid Power Systems is to inventory each component and make sure everything is present.

PART 1 INVENTORY PROCEDURE

OVERVIEWThis section has two parts. Part 1 is the inventory procedure to use to check

out your equipment. Part 2 includes pictures and descriptions of each compo-nent. Perform the following steps to take an inventory of the Basic Hydraulics Learning System.

1. Locate the Installer Checklist for the system in the appendix of this manual. The Installer Checklists will identify the details of the components of the trainer.

2. Check off each part from the Installer Checklist as you identify it. The pages in Part 2 will give you a picture of each part to help you.

Some components in the Installer Checklist for the product model will have a separate detailed checklist in the appendix. The detailed checklist will help you identify and inventory the loosely packaged parts of these components.

NOTEPlease report any missing items or damaged components within 10 days.

Save damaged cartons if components are damaged. Amatrol will not be responsible after this period.


SECTION 1 Parts Inventory / Identifi cation

3. Your local Amatrol representative should sign each checklist and send it to Amatrol for verifi cation.

4. In addition to the package provided by Amatrol, the 850 Series Fluid Power Systems requires these school-supplied items:

ITEM DESCRIPTION

Hydraulic Oil 10 gals. (150 SSU @ 100°F)/38 L (32.6 CSt @ 38°C) with additives as follows:

Rust OxidationAnti-CorrosionAnti-FoamAnti-Wear

Tools Adjustable WrenchesAllen Wrench Set 2 Rulers Flathead Screwdriver Stopwatch Paper Towels Vise

5. The trainer will require one of the following electrical power systems based on its model number.

Model Number Voltage Frequency Phase

850-H1-XBA 110-120 60 1 φ850-H1-XBD 220 50 1 φ850-H1-XBE 220 60 1 φ850-HD1-XBA 110-120 60 1 φ850-HD1-XBD 220 50 1 φ850-HD1-XBE 220 60 1 φ



PART 2 DESCRIPTION OF MAJOR COMPONENTSThe 85-BH Basic Hydraulics Learning System can be purchased in two different ways: 850-H1-

XBA/XBD/XBE or the 850-HD1-XBA/XBD/XBE.

850-H1-XBA/850-H1-XBD/850-H1-XBE CONTROLS TECHNOLOGY SYSTEM WITH BASIC HYDRAULICS

The following chart gives a listing of the Basic Hydraulics System components contained in the Model 850-H1-XBA, the 850-H1-XBD, and the 850-H1-XBE.

PART NUMBER DESCRIPTION 850-H1-XBA 850-H1-XBD 850-H1-XBE

850-CTB-A Controls Technology Bench 1 1 1

85-HPS Hydraulic Power System 1 -- --

85-HPS-XAD Hydraulic Power System -- 1 --

85-HPS-XAE Hydraulic Power System -- -- 1

85-BH-XBX Basic Hydraulics System 1 1 1

850-HD1-XBA/850-HD1-XBD/850-HD1-XBE DOUBLE-SIDED CONTROLS TECHNOLOGY SYSTEM WITH BASIC HYDRAULICS

The following chart gives a listing of the Basic Hydraulics System components contained in the Model 850-HD1-XBA, the 850-HD1-XBD, and the 850-HD1-XBE.

PART NUMBER DESCRIPTION 850-HD1-XBA 850-HD1-XBD 850-HD1-XBE

A140312 A-Frame Assembly 1 1 1

85-HPS Hydraulic Power System 1 -- --

85-HPS-XAD Hydraulic Power System -- 1 --

85-HPS-XAE Hydraulic Power System -- -- 1

85-BH-XBX Basic Hydraulics System 1 1 1



850-CTB-A MOBILE WORKSTATIONThe mobile workstation shown in fi gure 1 has a three station work surface, oil drip pan, locking

casters, 4-panel storage area, locking drawer, hose storage unit, and a power supply mount. Items included with the 850-CTB-A are:

PART NUMBER DESCRIPTION QTY.

E9020303 Frame 1

19391 Caster Kit 1

Figure 1. 850-CTB-A Mobile Workstation



850-HD1 DOUBLE-SIDED TRAINERThe 850-HD1 shown in fi gure 2 has a six station work surface, oil drip pan, locking casters,

4-panel storage area, locking drawer, two hose storage units, and a power supply mount. Items included with the mobile workstation are:


A140312 A-Frame Assembly 1

19391 Caster Kit 1

Figure 2. 850-HD1 Double-Sided Trainer



85-HPS/85-HPS-XAD/85-HPS-XAE HYDRAULIC POWER SUPPLYThe Hydraulic Power Supply shown in Figure 3 provides hydraulic power for the Amatrol

hydraulic power training systems. The hydraulic power supply will be mounted to the bottom of the 850-CTB-A Mobile Workstation. The 85-HPS requires 120v/60Hz single phase power, the 85-HPS-XAD requires 230-250v/50Hz single phase power, and the 85-HPS-XAE requires 220v/60Hz single phase power.

The model shown in fi gure 3 is the 85-HPS. The 85-HPS-XAD and the 85-HPS-XAE will appear similar.

PART NUMBER DESCRIPTION

85-HPS Hydraulic Power System

85-HPS-XAD Hydraulic Power System

85-HPS-XAE Hydraulic Power System

D10070-XA00XEN Installation Guide

Figure 3. Hydraulic Power Supply

MOTOR

FILLER BREATHER

SUPPLY LINE

PRESSURE GAUGE

RELIEFVALVE

RETURNLINE

LIQUID LEVEL GAUGE

RESERVOIR

MOTORSTARTER



85-BH-XBX BASIC HYDRAULICS SYSTEMThe following chart gives a listing of the Basic Hydraulics System components.

PART NUMBER DESCRIPTION

85-BH-H Basic Hydraulic System Hardware

BB831-XB00UEN Basic Hydraulics LAP Package

CB831-XB00UEN Basic Hydraulics Portfolio/Assessment Package

DB831-XB00UEN Basic Hydraulics Installation Guide

85-BH-H BASIC HYDRAULICS SYSTEM HARDWAREThe following chart gives a listing of the Hydraulic System Hardware components.

REF. PART NUMBER DESCRIPTION

A. 85-BHA Hydraulic Actuator Module (see detailed description)

B. 85-BHV Hydraulic Valve Module (see detailed description)

C. 85-BHIP Hydraulic Instrument Panel (see detailed description)

D. 85-HHF Hose and Fitting Package (see detailed description)

E. 16055 Rod Extender

Figure 4. 85-BH-H Basic Hydraulic System Hardware

D.

A.E.

B.

C.



85-BHA HYDRAULIC ACTUATOR MODULEThe following chart gives a listing of the components contained in the 85-BHA Hydraulic

Module.


16035 CAM Operator, 1-1/8" Bore 1

16036 CAM Operator, 1-1/2" Bore 1

16037 Shaft 1

16048 Load Device 1

16049 Friction Coupling 1

16050 Hydraulic Motor Assembly 1

16051 Double Acting Cylinder Assembly, 1-1/2" Bore 1

16052 Flow Control Assembly 2

16053 Double Acting Cylinder Assembly, 1-1/8" Bore 1

16054 Spring, Load 1

16055 Shaft Extension 1

16058 Flywheel with Key 1

16167 Rail Assembly 11" 1

16168 Rail Assembly 12 3/4" 1

Figure 5. 85-BHA Hydraulic Actuator Module



85-BHV HYDRAULIC VALVE MODULEThe following chart gives a listing of the components contained in the 85-BHV Hydraulic Valve

Module.

REF. PART NUMBER DESCRIPTION QTY.

A. 16070 Relief/Sequence Valve 1

B. 16071 Pressure Reducing Valve Assembly 1

C. 16072 Needle Valve Assembly 1

D. 16073 Check Valve Assembly 2

E. 16074 Directional Control Valve Assembly 1

Figure 6. 85-BHV Hydraulic Valve Module

A.

D.E.

B.

C.



85-BHIP HYDRAULIC INSTRUMENT PANELThe following chart gives a listing of the components contained in the 85-BHIP Hydraulic

Instrument Panel.


16001 Flow Meter Assembly 1

16040 Gauge and Manifold Assembly 3

Figure 7. 85-BHIP Hydraulic Instrument Panel



85-HHF HYDRAULIC HOSE AND FITTING PACKAGEThe following chart gives a detailed listing of the hose and fi tting components contained in the

85-HHF Hydraulic Hose and Fitting Package.

REF. PART NUMBER DESCRIPTION QTY.

A. 16016 5 Ft. Hose Assembly 3

B. 16017 4 Ft. Hose Assembly 6

C. 16018 3 Ft. Hose Assembly 2

D. 16180 1-1/2 ft. Hose Assembly 1

E. 16056 Open End Plug - Quick Connect 1

F. 16057 Tee Assembly - Quick Connect 3

Figure 8. 85-HHF Hydraulic Hose and Fitting Package

A.

F.E.F.

D.C.

B.



85-H1U-XAX RETROFIT KITThe following chart gives a listing of the components contained in the upgrade package for

the 850-HD1.


A140728-1 Hose Rack Weldment 1

A140728-2 A-Frame Assembly 1

A851011-1-42 Bench Manifold Assembly 1

A851011-1-43 Bench Manifold Assembly w/ Valve 1

A851011-1-50 Bench Manifold Hose Assembly 1

3225T9 1 1/2" Steel Rubber Cushion Clamp 2

190911 Velcro Felt, Black 2

190931 Velcro Hook, Black 2

A140728-3 Hinge MTG Riser 2

109UC 1/4” Countersunk Brass Plug 1

A140728-8 Velcro Mounting Plate 2

10-32KLN 10-32 K-Lock Nut 8

10-32X212FSH 10-32 X 2 1/2” Flat Socket Head Screw 4

10-32X134SHC 10-32 X 1 3/4” Socket Head Cap Screw 4

8-32X12PH 8-32 X 1/2 Pan Head Screw 2

19295 Kit Instructions 1



BB831-XB00UEN BASIC HYDRAULICS LAP PACKAGEThe BB831-XB00UEN Basic Hydraulics LAP (Learning Activity Packet) package consists of

fi ve (5) LAPS.

LAP TITLE

1 Hydraulic Power Systems

2 Basic Hydraulic Circuits

3 Principles of Hydraulic Pressure and Flow

4 Hydraulic Pressure and Flow

5 Pressure Control Circuits

Figure 9. BB831-XB00UEN Basic Hydraulics LAP Package



CB831-XB00UEN BASIC HYDRAULICS PORTFOLIO/ASSESSMENT PACKAGE

The CB831-XB00UEN Basic Hydraulics Portfolio/Assessment Package is shown in fi gure 10.

Figure 10. CB831-XB00UEN Basic Hydraulics Portfolio/Assessment Package

DB831-XB00UEN BASIC HYDRAULICS INSTALLATION GUIDEThis is the guide that you are now reading.

Figure 11. DB831-XB00UEN Basic Hydraulics Installation Guide

BASICHYDRAULICS

CB831-XB00UEN

Portfolio/ Assessment

Package

INSTALLATION GUIDE FOR

85-BH BASIC HYDRAULICS LEARNING SYSTEM

DB831-XB00UEN


SECTION 2

Hydraulic Setup and Checkout Procedures

OVERVIEWIn this section, you will set up and check out the hydraulic trainer.

1. Perform the following substeps to de-palletize the 850-CTB-A Mobile Workstation.

A. Use a socket wrench to unscrew the mounting bolts that have been inserted into the caster mounting holes. These are located underneath the top pallet board.

B. Locate casters.

C. This is a two person job. Lift one end of the bench and insert the non-locking casters on the caster mounts. Screw the casters all the way in. Lift the other end of the bench and screw in the locking casters.

D. Swing the bench off of the pallet onto the fl oor.

E. Adjust the bench height with casters and then tighten the caster jam nuts, as shown in fi gure 12.

Figure 12. Bench Height Adjustment

WORKSTATIONFRAME

JAM NUT

ADJUSTHEIGHT

CASTER

WHEEL

WHEEL LOCKINGTHUMB SCREW


SECTION 2 Hydraulic Setup and Checkout Procedures

NOTEThe 85-HPS, the 85-HPS-XAD, or the 85-HPS-XAE Hydraulic Power

Supply will be shipped installed on the 850-CTB-A Mobile Workstation.

Figure 13. 850-CTB-A Mobile Workstation

2. Move the bench into area where you want it located, position it so that power connections can be made, and lock the two locking casters.

3. Perform the following substeps to fi ll the reservoir with hydraulic fl uid.

A. Obtain 7-10 gallons (27-38 liters) of hydraulic equipment grade oil with the following specifi cations:

Viscosity-150 SSU @ 100 °F (32.6 cSt @ 38 °C) with additives as follows:Rust and OxidationAnti-CorrosionAnti-FoamAnti-Wear

B. Wipe the top of the oil supply can clean.



C. Unscrew and remove the fi ller/breather cap from the fl uid reservoir of the Hydraulic Power Supply, as shown in fi gure 14.

Figure 14. Oil Filter/Breather Location

D. If your oil container has a spout, pour the oil carefully into the fi ller/breather as shown in fi gure 14. Otherwise, insert a large, clean funnel into the fi ller/breather, and pour slowly so as not to overfl ow the funnel. Fill to but not above the blue or black line on the reservoir liquid level gauge, as shown in fi gure 15.

Figure 15. Reservoir Oil Level Gauge

BLACK OR BLUE MARK

THERMOMETER

RED MARK

C F



4. Perform the following substeps to prime the Hydraulic Power Supply.

A. Verify that the three (3) caps on the Hydraulic Power Supply are tight.

B. The hydraulic power supply hose should be connected to the pressure manifold as shown in fi gure 16 below. If not, make it so.

C. The return hose should be connected to the return manifold as shown in fi gure 16. If not, make it so.

Figure 16. Hydraulic Power Supply Hookup

T PORT P-PORT

RETURNHOSE

POWERSUPPLYHOSE

PRESSUREMANIFOLD

RETURNMANIFOLD



D. The other end of the power supply hose should be connected to the Hydraulic Power Supply at the fi tting near the pressure gauge that is marked with a “P” as shown in fi gure 17.

E. The other end of the return of “tank” hose should be connected to the Hydraulic Power Supply at the fi tting that is marked with a “T” as shown in fi gure 17.

Figure 17. P-Port and T-Port Connections on the 85-HPS



F. Select one of the longer hoses and connect one end of this hose assembly to one of the fi ttings on the pressure manifold as shown in fi gure 18.

Figure 18. Hose Assembly/Pressure Manifold Connection

G. Insert the other end of the longer hose assembly onto an open-end plug as shown in fi gure 19. The open-end plug is provided with the Basic Hydraulics System.

Figure 19. Open-End Plug Installation

HOSE PRESSUREMANIFOLD

POWERSUPPLYHOSE

RETURNHOSE

RETURNMANIFOLD

OPEN ENDPLUG



H. Place the hose end with the open-end plug into the oil fi ller/breather opening of the hydraulic power supply as shown in fi gure 20. This hose end should be held in the opening to keep the hose from falling out while the pump is running.

Figure 20. Hose Assembly Routing into Filler/Breather Opening

I. Open the shutoff valve located on the pressure manifold, shown in fi gure 21.

Figure 21. Opening the Shutoff Valve

RELIEF VALVEKNOB

FILLER/BREATHER

HOSE WITHOPEN END

SHUTOFF VALVEIN OPEN POSITION



J. Turn the hydraulic power supply relief valve fully CCW to the minimum setting. The location of the valve is indicated in fi gure 22.

Figure 22. Relief Valve Knob

K. Push the red pushbutton labeled “Stop” on the power unit’s motor starter to make sure the starter is in the off position, as shown in fi gure 23, and plug the electrical cord into a grounded wall outlet, either 120 VAC 60 Hz, or 230-250 VAC 50 Hz, or 220 VAC 60 Hz depending on your country.

Figure 23. Push the “Stop” Pushbutton

L. Press the green “Start” pushbutton on the 85-HPS to start the power supply. Check the open end plug. Oil should be fl owing out of the plug. Be careful! This is potentially messy if care is not taken to direct the oil into the tank.

M. If oil is not fl owing, slowly turn the pressure relief valve knob CW until it does. Make a note of this setting on the pressure relief valve knob.

CLOCKWISEINCREASES PRESSURE SETTING

COUNTER CLOCKWISEDECREASES PRESSURE SETTING



N. Close the shutoff valve as shown in fi gure 24. Read the gauge on the hydraulic power supply and confi rm that there is pressure in the system. If not, turn the pressure relief valve knob CW until you do.

Figure 24. Close the Shutoff Valve

O. Return the pressure relief valve back to the setting as noted in substep M.



5. Perform the following substeps to remove air from each of the hose assemblies.

A. Remove the open end plug from the hose assembly that you used to prime the pump. Then connect this end of the hose to the return manifold as shown in fi gure 25.

Figure 25. Hose Connection to the Return Manifold

B. Replace the fi ller/breather cap.

C. Open the pressure manifold shutoff valve for approximately 5 seconds to allow oil to fi ll and circulate through the hose. Then close the shutoff valve.

D. Remove the hose assembly from the manifolds and place the hose into the hose rack located on the workstation.

E. Connect another hose assembly onto the manifolds and then repeat substeps C and D.

F. Repeat substeps C and D for the rest of the hoses of the trainer.

G. Close the shutoff valve, turn the pressure relief valve knob all the way counterclockwise, if necessary, and press the red “STOP” button of the 85-HPS to stop the power supply.

NOTEIf you have the 850-HD1, repeat steps 4-5 to test the Pressure Manifold on

the other side.

RETURNMANIFOLD

PRESSUREMANIFOLD



6. Perform the following substeps to remove the load spring located at the large bore cylinder on the Basic Hydraulic Module. The load spring must be removed for testing the cylinder operation and for use later in the students’ activities.

A. Remove the clear plastic guard covering the load rod.

B. If necessary, loosen the collar of the load device shown in fi gure 26, by loosening the two socket head cap screws until the collar can be rotated freely on the load rod.

Figure 26. Collar

C. While holding the cylinder rod cam, use a wrench to turn the load rod CCW to unthread the rod.

D. Pull the rod out until the spring is free, as shown in fi gure 27.

Figure 27. Spring is Free

ROD CAM



E. Remove the spring and set it aside. It will be used by the students later in their program.

F. Reconnect the load rod back into the rod cam, as shown in fi gure 28. Do not tighten more than hand tight. Do not tighten the collar on the load rod.

Figure 28. Reconnecting the Load Rod

ROD CAM

LOAD CAM



7. Perform the following substeps to set up a hydraulic circuit.

This will help verify that the hydraulic trainer is ready to go.

A. Make sure that the pressure manifold shutoff valve is in the off position.

B. Set up the hydraulic circuit shown in fi gures 29 and 30 on the hydraulic trainer.

Figure 29. Pictorial of a Basic Hydraulic Circuit

Figure 30. Photo of the Basic Hydraulic Circuit

C. Press the green “Start” button on the Hydraulic Power Supply to start the power supply.

D. Increase the system pressure to 200 psi/1380 kPa by turning the relief valve knob clockwise.

The pressure can be read on the gauge mounted to the power supply.

E. Open the pressure manifold shutoff valve.

BASIC HYDRAULIC VALVE MODULE

HYDRAULIC INSTRUMENTATION PANEL

HYDRAULIC ACTUATOR MODULE

12

3

12

3

A B

A B

A B

A B

IN

OUT

CYLINDER

A

B

A

B

CYLINDER

RELIEF \ SEQUENCEVALVE

PRESSURE REDUCINGVALVE

NEEDLE VALVE

DIRECTIONALCONTROL VALVE

FLOWCONTROL

#1

FLOWCONTROL#2

MOTOR

CHECK VALVE #1

CHECK VALVE #2

GAGE A GAGE B GAGE CFLOWMETER

SUPPLYMANIFOLD

RETURNMANIFOLD

ROD END

CAPEND

DIRECTIONAL CONTROLVALVE LEVER

DIRECTIONALCONTROL VALVE

LEVER



8. Now cycle the cylinder by pushing in and out on the lever of the directional control valve located on the Basic Hydraulic Valve Module. The cylinder rod should extend and retract slowly.

9. Perform the following substeps to shutdown the hydraulic power supply.

A. Fully retract the cylinder rod by operating the directional control valve.

B. Turn the pressure relief valve fully CCW to reduce the relief valve’s pressure.

C. Press the red “Stop” pushbutton on the motor starter and close the shutoff valve.

10. Disconnect and store the quick-connect hose assemblies in the hose rack provided on the side of the workstation.

11. Perform the following substeps to remove the fl ywheel from the motor for future use in the students’ activities.

A. Use a 3/32-inch Allen wrench to remove the fi rst set screw from the fl ywheel, as shown in fi gure 31.

Figure 31. Removing a Set Screw From the Flywheel Assembly



B. Use the Allen wrench to loosen the second set screw a few turns until the fl ywheel can slide off the shaft.

Figure 32. Flywheel Assembly

C. Remove the fl ywheel from the shaft.

D. Tape the key in the keyslot of the shaft.

E. Replace the fi rst set screw into the fl ywheel, and tighten with the 3/32-inch Allen wrench.

F. Set the fl ywheel aside. It will be used by the students later in their program.

12. Clean the oil from the hydraulic modules and place the modules in the racks provided beneath the work surface.

13. Store all hydraulic hose assemblies as shown in fi gure 33.

Figure 33. Pneumatic Hose Storage

MOTOR

SET SCREWACCESS HOLE

SETSCREW

KEY

MOTORSHAFT

FLYWHEEL

SETSCREW

SECOND

FIRST


SECTION 3

Service Schematics

OVERVIEWIn this section, you will fi nd the Service Schematics for the following units

contained in the 850 Series Fluid Power System:

85-HPS Hydraulic Power Unit, Hydraulic Schematic

85-HPS Hydraulic Power Unit, Electrical Schematic


SECTION 3 Service Schematics

85-HPS/85-HPS-XAD/85-HPS-XAE HYDRAULIC POWER UNIT, HYDRAULIC SCHEMATIC

Figure 34. Hydraulic Schematic, 85-HPS Hydraulic Power Unit

85-HPS/85-HPS-XAD, 85-HPS-XAE HYDRAULIC POWER UNIT, ELECTRICAL SCHEMATIC

Figure 35. Electrical Schematic, 85-HPS Hydraulic Power Unit

2 1 3

T T8TT

4 5

T T

GND

STOP

L2

L1

MANUAL STARTER

L2

L1

T1

T2

START

M

WHITE

BLACKGREEN

BLA

CK

WH

ITE

GR

EE

N

BLACKWHITEGREEN

T

PUMP

COUPLING

STRAINER

MOTOR

PRESSURELINE

CHECKVALVE

CHECKVALVE

PRESSUREGAGE

TANKLINE

RELIEFVALVE

P


APPENDIX

Installer Checklists

This appendix includes the following Installer Checklists:

Module Checklists850-H1-XBA Controls Technology System with Basic Hydraulics850-H1-XBD Controls Technology System with Basic Hydraulics850-H1-XBE Controls Technology System with Basic Hydraulics850-HD1-XBA Double-Sided Controls Technology System with Basic Hydraulics850-HD1-XBD Double-Sided Controls Technology System with Basic Hydraulics850-HD1-XBE Double-Sided Controls Technology System with Basic Hydraulics

Detailed Checklists850-CTB-A Controls Technology Bench85-HPS Hydraulic Power System85-HPS-XAD Hydraulic Power System85-HPS-XAE Hydraulic Power System85-BH-XBX Basic Hydraulics Bench Module85-BH-H Basic Hydraulics System Hardware


APPENDIX Installer Checklists

SHIPPING CHECKLIST 8/22/2014 CUSTOMER _________________________ CUSTOMER P.O. _____________________ ASO _______________________________ SERIAL NUMBER ____________________

850-H1-XBA CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 850-CTB-A Controls Technology Bench 2. _____ 1 85-HPS Hydraulic Power System 3. _____ 1 85-BH-XBX Basic Hydraulics System PREPARED BY _____________________________ DATE __________

AMATROL

PLEASE REPORT ANY MISSING ITEMS/DAMAGED COMPONENTS WITHIN 10 DAYS.

SAVE DAMAGED CARTONS IF COMPONENTS ARE

DAMAGED.

AMATROL WILL NOT BE RESPONSIBLE AFTER THIS PERIOD.




850-H1-XBD CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 850-CTB-A Controls Technology Bench 2. _____ 1 85-HPS-XAD Hydraulic Power System 220V 50Hz 3. _____ 1 85-BH-XBX Basic Hydraulics System PREPARED BY _____________________________ DATE __________

AMATROL



DAMAGED.





850-H1-XBE CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 850-CTB-A Controls Technology Bench 2. _____ 1 85-HPS-XAE Hydraulic Power System 220V 60Hz 3. _____ 1 85-BH-XBX Basic Hydraulics System PREPARED BY _____________________________ DATE __________

AMATROL



DAMAGED.





850-HD1-XBA CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 A140312 A-Frame Assembly 2. _____ 1 85-HPS Hydraulic Power System 3. _____ 1 85-BH-XBX Basic Hydraulics System 4. _____ 1 19391 Caster Kit PREPARED BY _____________________________ DATE __________

AMATROL



DAMAGED.





850-HD1-XBD CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 A140312 A-Frame Assembly 2. _____ 1 85-HPS-XAD Hydraulic Power System 220V 50Hz 3. _____ 1 85-BH-XBX Basic Hydraulics System 4. _____ 1 19391 Caster Kit PREPARED BY _____________________________ DATE __________

AMATROL



DAMAGED.





850-HD1-XBE CONTROLS TECHNOLOGY SYSTEM W/B.H. Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 A140312 A-Frame Assembly 2. _____ 1 85-HPS-XAE Hydraulic Power System 220V 60Hz 3. _____ 1 85-BH-XBX Basic Hydraulics System 4. _____ 1 19391 Caster Kit PREPARED BY _____________________________ DATE __________

AMATROL



DAMAGED.




SHIPPING CHECKLIST 8/26/2014 CUSTOMER __________________________ CUSTOMER P.O. _____________________ ASO ________________________________ SERIAL NUMBER ____________________

850-CTB-A CONTROLS TECHNOLOGY BENCH Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 E9020303 Work Bench 2. _____ 1 19391 Caster Kit

PREPARED BY ____________________________ DATE ___________

AMATROL



DAMAGED.





85-HPS HYDRAULIC POWER SYSTEM Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 85-HPS Hydraulic Power Unit 2. _____ 1 D10070-XA00XEN Install Guide Hydraulic Power System 3. _____ 1 PCV120B Label 120V 4. _____ 4 516-18X34HX 5/16-18 X ¾” Hex Head Screw 5. _____ 4 516FL 5/16” Flat Washer 6. _____ 4 516LW 5/16” Lock Washer

PREPARED BY ____________________________ DATE __________

AMATROL



DAMAGED.





85-HPS-XAD HYDRAULIC POWER SYSTEM Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 A851012-2 Hydraulic Power Unit 2. _____ 4 516-18X34HX 5/16-18 X 3/4” Hex Head Screw 3. _____ 4 516FL 5/16” Flat Washer 4. _____ 4 516LW 5/16” Lock Washer 5. _____ 1 D10070-XA00XEN Install Guide Hydraulic Power Supply

PREPARED BY ____________________________ DATE __________

AMATROL



DAMAGED.





85-HPS-XAE HYDRAULIC POWER SYSTEM 220V /60HZ /1 PH Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 A120112-2 Hydraulic Power Unit 2. _____ 4 516-18X34HX 5/16-18 X 3/4” Hex Head Screw 3. _____ 4 516FL 5/16” Flat Washer 4. _____ 4 516LW 5/16” Lock Washer 5. _____ 1 D10070-XA00XEN Install Guide Hydraulic Power Supply

PREPARED BY ____________________________ DATE __________

AMATROL



DAMAGED.





85-BH-XBX BASIC HYDRAULICS BENCH MODULE Office Item Check Part Use Number Off Qty. Number Description 1. _____ 1 85-BH-H Basic Hydraulic System Hardware 2. _____ 1 BB831-XB00UEN Basic Hydraulic Lab Manual 3. _____ 1 CB831-XB00UEN Instructor’s Guide Manual 4. _____ 1 DB831-XB00UEN Installation Guide Manual 5. _____ 1 HB831 Student Reference Manual PREPARED BY ______________________________ DATE ___________

AMATROL



DAMAGED.




SHIPPING CHECKLIST 9/16/10CUSTOMER __________________________

CUSTOMER P.O. _____________________

ASO ________________________________

SERIAL NUMBER ____________________

85-BH-H BASIC HYDRAULICS SYSTEM HARDWAREOffice Item Check Part Use Number Off Qty. Number Description 1. _____ 1 85-BHIP Hydraulic Instrumentation Module, Blue Vertical Panel Containing: _____ 1 16001 Flowmeter Assembly _____ 3 16040 Gage and Manifold Assembly 2. _____ 1 85-BHV Basic Hydraulic Valve Module, Stainless Steel Horizontal Mount Panel Containing: _____ 1 16070 Relief/Sequence Valve Assembly _____ 1 16071 Pressure Reducing Valve Assembly _____ 1 16072 Needle Valve Assembly _____ 2 16073 Check Valve Assembly _____ 1 16074 Directional Control Valve Assembly Lever Operated 3. _____ 1 85-HHF 16010 Hose Assembly and Fitting Package, Consisting of: _____ 1 16180 Hose Assembly, 1-1/2 Ft. _____ 2 16018 Hose Assembly, 3 Ft. _____ 6 16017 Hose Assembly, 4 Ft. . _____ 3 16016 Hose Assembly, 5 Ft. _____ 3 16057 Quick Connect Tee Assembly _____ 1 16056 Opened End Plug Quick Connect 4. _____ 1 85-BHA Basic Hydraulic Actuator Module, Stainless Steel Horizontal Mt. Panel Containing: _____ 1 16050 Hydraulic Motor Assembly _____ 1 16058 Flywheel with Key _____ 1 16051 Double Acting Cylinder Assembly, 1-1/2" Bore _____ 2 16052 Flow Control Assembly _____ 1 16053 Double Acting Cylinder Assembly, 1-1/8" Bore _____ 1 16048 Load Device _____ 1 16037 Shaft _____ 1 16055 Shaft Extension _____ 1 16054 Spring, Load _____ 1 16049 Friction Coupling _____ 1 16035 CAM Operator, 1-1/8" Bore _____ 1 16036 CAM Operator, 1-1/2" Bore _____ 1 16167 Rail Assembly 11" _____ 1 16168 Rail Assembly 12 3/4"

PREPARED BY ___________________________________ DATE __________

AMATROLPLEASE REPORT ANY MISSING ITEMS/DAMAGED

COMPONENTS WITHIN 10 DAYS.

SAVE DAMAGED CARTONS IF COMPONENTS ARE DAMAGED.






Documents

INSTALLATION GUIDE FOR 85-BH BASIC HYDRAULICS LEARNING …