22
Installation Guide Roof Lantern

Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

InstallationGuide

Roof Lantern

Page 2: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS
Page 3: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

Cordless Screwdriver

Rafter Outer End Cap

Rafter Inner End Cap

Hip Outer End Cap

Hip Inner End Cap

Boss Top CapEaves Beam Corner Bracket

Ball Finial

Tapered Washers

M8x20mm Isolating Collar Bolts

4.8x63mmEaves Beam Screws

Fir Tree Clips

Tie-Wrap

M8x60mm Rafter Bolts

M8x70mm Hip Bolts

PACKAGING CONTENTS

TOOLS REQUIRED

5mm Hex Bit (Supplied)

Soft Mallet

WireCutters

Sealant

Eaves Beams Ridge Hips Rafters

5mm Hex Bit

SupportBlock

Page 4: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

EAVES BEAM

1

1 2Slide together using corner brackets Temporarily secure corners with tie-wraps

Ensure corner is closed up tightly

Page 5: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

APPLYING SEALANT

2Apply sealant generously ONLY where shown

Corner position of sealant

• DO NOT screw down yet• Only apply sealant where indicated

Page 6: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

Boss variations

SPIDER ASSEMBLY

3

Recommended torque 10Nm

1:170mm

Secure hips to boss using 70mm bolts and tapered washers.

Secure rafters using 60mm bolts and tapered washers.

1

2

Ensure correct size bolts and tapered washers are used

Notch denotes correct rafter for ridge

1:160mm

Page 7: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

Recommended torque 10Nm

4JACK RAFTERS (OPTIONAL)

Raise hip if needed Rotate into position1

Secure using 60mm bolts and tapered washers.

2

Ensure correct size bolts and tapered washers are used

1:160mm

2

1

2

Page 8: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

5 1:120mm

Recommended torque 10Nm

Loosely fit all 20mm bolts Tighten bolts fully Remove tie wraps1 2 3

BEWARE not to cross thread bolts when fastening

ATTACHING SPIDER

Page 9: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

FIXING DOWN

6

Fasten down through pre-drilled holes2

Position if supplied1

• USE packers under eaves beam to support each screw• CHECK eaves beams are fully sealed to upstand

OPTIONAL

Page 10: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

GLASS RETAINER

7Slide glass into retainer

Set spacings as shown

1

2

Dimensions shown approx 15mm

Page 11: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

GLAZING

8

Locate top edge and rotate into position

Ensure retainer is seated as shown

Page 12: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

HIP LOWER ENDCAP

9Adjust glass retainer1 Rotate into position2 Use mallet to fit clips3

1

2

3

3

Page 13: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

LOWER RAFTER ENDCAPS

10Adjust glass retainer1 2 Rotate into position

1

1

2

Page 14: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

RIDGE TOP CAP

11Clip top cap on to ridge and space centrally

Leave gaskets overlong

Page 15: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

HIP TOP CAPS

12Clip top caps on to hips

Ensure top cap lower end aligns with the lower end of hip

Page 16: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

RAFTER TOP CAP

13Clip top caps on to rafters Tap up into position1 2

12

Ensure top cap lower end aligns with lower end of rafter

Page 17: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

BOSS TOP CAPS

14Clip in to position

Variations

Page 18: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

HIP UPPER END CAPS

15Fit fir tree clips to end caps Push end caps onto ends of hips1 2

16

Page 19: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

RAFTER UPPER END CAPS

16Fit fir tree clips to end caps Push end caps onto ends of rafters1 2

Page 20: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

COMPONENTS LIST

RAFTER RIDGE LUGKLC-100

RAFTER EAVES LUGKLC-101

RAFTER OUTER END CAPKLC-102

RAFTER INNER END CAPKLC-103

HIP OUTER END CAPKLC-105

HIP INNER ENDCAPKLC-106

HIP EAVES LUGKLC-107

2 WAY BOSS TOP CAPKLC-108

2 WAY BOSS TOP CAP FOR FINIALKLC-108/F

3 WAY BOSS TOP CAPKLC-109

3 WAY BOSS TOP CAP FOR FINIALKLC-109/F

BOSS TOP CAP PINKLC-110

EAVES BEAM CORNER BRACKETKLC-111

ISOLATING COLLARKLC-112

TWO WAY END BOSSKLC-113

THREE WAY END BOSSKLC-114

JACK RAFTER LUG LEFTKLC-115

JACK RAFTER LUG RIGHTKLC-116

BALL FINIALKLC-117

B2B FOUR WAY BOSSKLC-119

B2B EIGHT WAY BOSSKLC-120

B2B FOUR WAY BOSS TOP CAPKLC-121

B2B FOUR WAY BOSS TOP CAP FOR FINIALKLC-121/F

B2B EIGHT WAY BOSS TOP CAPKLC-122

B2B EIGHT WAY BOSS TOP CAP FOR FINIALKLC-122/F

RAFTER SUPPORT BLOCKKLC-123

CHIMNEY NUT M8KLF-300

EAVES BEAM SCREWKLF-301

BOLT M8 X 70KLF-303

FIR TREE CLIPKLF-306

TAPERED WASHER M8KLF-304

BOLT M8 X 60KLF-305

BOLT M8 X 20KLF-307

SERRATED FLANGE NUT M8KLF-311

TIE WRAPKLF-315

EAVES BEAM / T-BAR QLON GASKETKLG-200

TOP CAP QLON GASKETKLG-201

BOSS CENTRAL GASKET W/CENTER RAFTER KLG-202

BOSS RIGHT GASKETKLG-205

BOSS CENTRAL GASKETKLG-203

BOSS LEFT GASKETKLG-204

HEX TOOLKLT-01

Page 21: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS

COMPONENTS LIST

RIDGE BODYKLP-01

HIP BODYKLP-02

RAFTER BODYKLP-03

GLASS RETAINERKLP-04

EAVES BEAMKLP-05

RIDGE TOP CAPKLP-06

HIP TOP CAPKLP-07

RAFTER TOP CAPKLP-08

THERMAL T BARKLP-09

87mm 82mm 71mm

Page 22: Installation Guide - Sterlingbuild · Ensure correct size bolts and tapered washers are used Notch denotes correct rafter for ridge 60mm. 1:1. Recommended torque 10Nm. 4 JACK RAFTERS