Installation Instructions

Cod. 430041 Rev. 04/0510

Installation instructions for washers MS-6 / EM

GIRBAU, SA Crta de Manlleu, km. 1 1 08500 VIC (Barcelona) • SPAIN Tel. 34 93 8861100 Fax 34 93 8860785 [email protected] www.girbau.com For USA & CANADA:

CONTINENTAL GIRBAU Inc. 2500 State Road 44 WI 54904 Oshkosh • USA Tel. 1(920) 231-8222 Fax 1(920) 231-4666 [email protected] www.continentalgirbau.com

Serial #

Shipping date

Model From serial #

MS-610 2.020.001

MS-613 2.030.001

MS-617 2.040.001

MS-623 2.050.001

EM025 1.370.001

EM030 1.380.001

EM040 1.390.001

EM055 1.400.001

EN Installation

MS-6 EM

Cod. 430041 Rev. 04/0510

2 Safety Instructions

IMPORTANT SAFETY INSTRUCTIONS

WARNING: To reduce the risk of fire, electric shock or injury to persons when using the washer, follow basic precautions, including the following:

1. READ all instructions before using the washer and KEEP them in a prominent location for customer use.

2. Do not wash articles that have been previously cleaned in, washed in, soaked in, or spotted with gasoline, dry cleaning solvents, and other flammable or explosive substances as they GIVE OFF VAPOURS that could ignite or explode. These substances GIVE OFF VAPOURS that could ignite or explode.

3. DO NOT ADD gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapours that could ignite or explode.

4. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using the washing machine, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. As the gas is flammable, do not smoke or use an open flame during this time.

5. Do not allow children to play on or in the washer. CLOSE SUPERVISION of children is necessary when the washer is used near children.

6. Before the washer is removed from service or discarded, REMOVE the door.

7. DO NOT TRY TO OPEN THE WASHER’S DOOR if the drum is moving.

8. Do not install or store the washer where it will be exposed to the WEATHER or near possible water splashes.

9. DO NOT TAMPER with controls.

10. DO NOT REPAIR OR REPLACE any part of the washer or attempt any servicing, unless specifically recommended in the user instructions or in published user-repair instructions that you understand and have the skills to carry out. d

11. DO NOT BY-PASS any safety device. It is NOT ACCEPTED ANY electric or mechanic MODIFICATION OR MANIPULATION. DO NOT INSTALL foreign components inside the machine.

12. All SAFETY INSTRUCTIONS included in the Instruction Handbooks, should be reprinted and posted in the laundry room.

13. Failure to install and operate this machine according to the Instruction Handbooks or to work safety and hygiene standards and common sense, may result in conditions which CAN PRODUCE bodily injury or loss of life.

14. The DANGER, WARNING, CAUTION and IMPORTANT instructions appearing in the Instruction Handbooks are not meant to cover all possible conditions and situations that may occur. It must be understood that common sense, caution and carefulness are factors which cannot be built into this machine. These factors MUST BE supplied by the person(s) transporting, installing, maintaining, or operating the machine.

15. All connections for electrical power and plumbing MUST comply with the statutory safety standards applicable to each country, and be made by Licensed Installers only (refer to note 3).

WARNING!

Cod. 430041 Rev. 04/0510

3 Safety Instructions

16. WARNING! MACHINE INSPECTION, FILTER CLEANING, MAINTENANCE, SERVICE OR PARTS REPLACEMENT. Before attempting any service or inspection of the washing machine: Close and mechanically interlock the water supply valves and check that machine has COMPLETELY drained, parts have cooled down and that no pieces are in movement through inertia. To reduce the risk of electrical shock: •COMPLETELY disconnect the machine from the original power source and check for accidental

reconnection. MOVING THE ON SWITCH TO THE OFF POSITION IS NOT SUFFICIENT. •Disconnect the electrical power of the external dosing to the washing machine. These circuits are

independent of the washer’s supply. •Wait a minimum of (5) five minutes after disconnection to ensure the elimination of residual voltage

within the machine. Failure to comply with this warning may result in serious injury.

17. NEVER START THE MACHINE NOR USE IT IN THE ABSENCE, INCORRECT POSITION OR

MALFUNCTION OF: •COVERS ( GUARDS) AND PROTECTIONS •SAFETY DEVICES •CONTROL ELEMENTS

18. The room SHALL comply with the environment conditions (air venting, temperature, humidity...) specified in the Installation Instruction Handbook. NEVER INSTALL THE WASHING MACHINE in very humid environments or with water splashes.

19. DO NOT OPERATE the machine if it is suspected to be faulty, either visually, by noise or smell, or with missing or broken parts.

20. Machine start-up SHALL be made by Authorised Service Technicians (refer to note 2).

21. Machine SHALL BE USED by qualified personnel (refer to note 1), wholly familiar with the machine’s operation.

22. DO NOT allow children or people with handicaps incompatible to machine use to operate machine.

23. Every machine working with temperature has a fire hazard, take SPECIAL care. KEEP appliance area free from combustible materials and fire extinguishers should be PLACED near the machines and should be easily accessible to all laundry staff.

24. Delimitate danger areas and PREVENT public access to them with machine in operation. Do not expose yourself to the dispenser, drain and rear overflow steam exhaust.

25. On completion of the day's work, TURN OFF the manual supply valves and DISCONNECT the electrical power by the External Automatic Switch.

26. Always CONTACT an Authorised Service Technician or Licensed Installer (refer to notes 2 & 3) about any problems or conditions you do not understand.

27. For a safe operation, machine MUST be kept in a good environment, used and maintained properly. We recommend asking annually the Authorised Technical Service for a thorough overhaul (refer to note 2).

28. The Distributor (seller) IS OBLIGED to thoroughly train the operator during the starting-up.

THE MANUFACTURER REFUSES ANY RESPONSIBILITY IF THESE SAFETY INSTRUCTIONS AND ALL INFORMATION IN THE CORRESPONDING HANDBOOKS ARE NOT FOLLOWED. SAVE THESE INSTRUCTIONS. NOTES: (1)Qualified Personnel refers to anyone who has read the Instructions Handbooks, has been trained and has a thorough

understanding of the machine’s operation (2)An Authorised Service Technician (AST) is one that has successfully completed training on the product by Girbau SA or a Girbau,

SA Distributor. (3)An Authorised Licensed Installer is one that is suitably qualified in the procedures and regulations applicable in that country.

Cod. 430041 Rev. 04/0510

4 Safety Instructions HAZARD SYMBOLS USED ON WASHER LABELS:

Electric risk Protection guard for electric components. Mechanical risk Protection guard for moving parts

High temperature risk Operate with caution. Use appropriate protections. Risk of harmful vapours inhalation Keep dispenser box closed. Use appropriate protections.

SYMBOLS USED IN THIS MANUAL

This symbol alerts you to potential hazards for the user, the machine or the fabric.

This symbol is used to give relevance to any precise explanation .

TRANSLATION OF ORIGINAL MANUAL

Management of waste electronic equipment The manufacturer is obliged to advise that in compliance with directive 2002/96/EC about management of waste electronic equipment: The electronic components installed in the washing machine, must be dismantled and delivered to treatment facilities authorised for this purpose.

Cod. 430041 Rev. 04/0510

5 Safety Instructions IMPORTANT INSTRUCTIONS FOR USE AND CONSERVATION 1. EXPECTED MACHINE USE AND DON’TS. This machine has been made and designed for industrial

washing or cleansing in a water bath of linen and textile materials only. Linen and textile materials must be free from solvent impregnation or explosives. Any other use will be considered contraindicated without the written authorization of the manufacturer. Under-loading as well as overloading is not recommended. Always endeavour to meet the capacity of the machine. It is not recommended to wash the linen inside bags. Should it be necessary, load the machine up to its nominal value. It is not recommended to spin carpeting, canvas or waterproof fabrics.

2. Machine MATERIALS in contact with wash products are: •Stainless Steel AISI-304 L. •Aluminium in models HS-6008 & MS-610 (EH020 & EM025) •EPOXY coating on steel (in some models) •Polypropylene PP •EPDM and NBR •Borosilicate glass

3. The user must inquire the chemical product supplier about the risks of chemicals and its combination. The user is responsible to assure that products ARE COMPATIBLE and will not produce machine oxidation or damage either to people or to the washer. Notice that the hypochlorite (bleach), in certain conditions of use, generates chlorine gas. The chlorine is a corrosive and oxidizing substance that, in elevated concentrations and temperature, deteriorates the stainless steel and elastomers. There are other highly oxidizing agents, such as the ozone, that can cause the same effect.

4. Periodically CLEAN the machine. You will prevent metallic parts corrosion and produce higher output and have a longer life. To clean the washing machine, use water and detergent, rinse with a damp cloth, and dry. Cleaning with water jet or pressure steam is forbidden.

5. Once the wash cycle has finished, THE WASHER DOOR SHOULD REMAIN OPEN. •Allows for the ventilation of the washer interior •Avoids the appearance of harmful micro organisms. •Extends the lifetime of the door joint

6. NEVER use harsh products to clean the machine and laundry room. There are products on the market, which are highly corrosive.

7. If machine is left idle for long periods of time, it must be PROTECTED from humidity and temperature variations.

8. FOLLOW the fabric care instructions supplied by the manufacturer, GIRBAU SA, REFUSES ANY RESPONSIBILITY IN CASE OF TEXTILE WEAR AND TEAR.

9. Failure due to improper machine operation may VOID WARRANTY.

10. Replacing any part of the washer can affect the machine’s security. Examples: • Just a screw or bolt of insufficient strength could cause dangerous damage. • A heater without an internal fuse could provoke a fire. • An inadequate clamp can be the cause of water leaks and short circuits... etc. The reason for which ONLY ORIGINAL GIRBAU SPARE PARTS MUST BE USED.

The incompliance of this precaution may result in a washer breakdown, a serious accident, and loss of the warranty.

11. When asking for information on your machine, MENTION model and serial number (serial plate is located at the rear side).

THE ELECTRICAL DIAGRAM IS LOCATED IN THE UNDERSIDE OF THE WASHER’S TOP COVER.

Cod. 430041 Rev. 04/0510

6 Index SAFETY INSTRUCTIONS ................................................................................................................................... 2 INDEX ..................................................................................................................................................................... 6

1. TECHNICAL SPECIFICATIONS ......................................................................................................... 7 1.1. Tools needed for installation ........................................................................................................ 7 1.2. Accessories in machine ................................................................................................................ 7 1.3. EC Declaration of conformity ....................................................................................................... 8 1.4. Installation specifications ............................................................................................................ 11 1.5. Electrical connection tables explanation. ................................................................................... 13 1.6. MS-610, EM025 models. Electrical connection requirements. .................................................. 14 1.7. Electrical connection requirements for models with VLT-type inverters. ................................... 15 1.8. Electrical connection requirements for models with NOT VLT-type inverter. ............................ 18

2. TRANSPORT AND LOCATION ........................................................................................................ 21 2.1. Transport of crated machines .................................................................................................... 21 2.2. Washer location Conditions........................................................................................................ 21 2.3. Bolting down ............................................................................................................................... 23 2.4. Table of above bolting down values ........................................................................................... 23 2.5. Washer bolting down systems ................................................................................................... 24

2.5.1. Bolting down using bolts ..................................................................................................... 24 2.5.2. Fastening using metal anchors ........................................................................................... 25 2.5.3. Installing more than one washer ......................................................................................... 26

3. INSTALLATION ................................................................................................................................ 27 3.1. Drain ........................................................................................................................................... 27 3.2. Water supply .............................................................................................................................. 28

3.2.1. Assembling the connection couplings USA/CANADA ........................................................ 28 3.3. Electrical connection. Permanently connected appliances ........................................................ 29

3.3.1. Previous requirements ........................................................................................................ 29 3.3.2. Installation characteristics ................................................................................................... 29 3.3.3. Machine electrical connection ............................................................................................. 30

3.4. Electrical connection. 1ph, 120V units with power cord (USA / CANADA only) ........................ 30 3.5. Steam connection ....................................................................................................................... 31 3.6. External dosing (option) ............................................................................................................. 32

3.6.1. External dosing electrical connection ................................................................................. 32 3.6.2. External dosing hoses connection ...................................................................................... 35

3.7. Initial start-up .............................................................................................................................. 36 3.8. Emergency stop in coin-op installations ..................................................................................... 37 3.9. Wash cycle start-up from an external device to the washing machine ...................................... 37

3.9.1. Connection to central vending point ................................................................................... 37 3.9.2. Electrical connection from the central vending point to the washer ................................... 38 3.9.3. Washer configuration .......................................................................................................... 38

Cod. 430041 Rev. 04/0510

7 Technical Specifications

1. TECHNICAL SPECIFICATIONS 1.1. Tools needed for installation

Bolting nuts M12 ................................ open end wrench 3/10.16 cm. (19mm) Bolting nuts M14 ................................ open end wrench 7/8 in. (21mm) Clamps fixing ..................................... nut driver 7mm Water inlet coupling ........................... open end wrench 1-3/8 in. (34mm) Covers fixing ...................................... TORX T20 screwdriver Covers fixing ...................................... TORX T25 screwdriver Water inlet hoses ............................... slip-joint pliers or pipe wrench diam. 1-1/2 in. (35 mm). Electrical requirements ..................... Phillips 2 screwdriver (#2) (#2) External dosing connection ............... slotted-head screwdriver 3mm Vending circuit connection................. slotted-head screwdriver 3mm & Philips 1 (#1)

1.2. Accessories in machine Keep all machine instructions in a safe place.

ACCESSORIES QUANTITY NOTES Bolting nuts and hoses ............................ 4 Hold-down washer ................................... 4 Drain hose ............................................... 1 Clamp 50-70 ............................................ 1 Cold water inlet hose ............................. 1 (1) Hot water inlet hose ................................. 1 (1) Water inlet coupling ................................. 2 (2) Water inlet gasket .................................... 2 (2) Top cover lock key ................................ 1 Coin meter box lock key ........................ 1 (3, 4) Coin meter tokens ................................ 10 (3, 4) Fuse 8A .................................................. 1 Fuse 2,5A ................................................ 2 Installation handbook .............................. 1 Operation handbook ................................ 1 Parts handbook ....................................... 1 (4) Documentation ..................................... - - (4)

(1) not available USA / Canada (2) available USA / Canada only (3) Coin Control models only (4) depending on target country

Cod. 430041 Rev. 04/0510


1.3. EC Declaration of conformity MS-613 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU, SA Address: Ctra. de Manlleu, Km. 1, 08500 Vic, (Barcelona), SPAIN Identification of the machine

Generic denomination: Washer extractor Function: Washing in a water bath and extracting textiles Type: Front loading Model: MS-613 Serial number:

The manufacturer declares that this machine is delivered from works in compliance with all the regulations applicable to the Directives: 2006/42/CE Machine Safety Directive

Harmonized standards: EN ISO 10472-1:1997, EN ISO 10472-2:1997 2006/95/CE Low Voltage Directive

Harmonized standards: EN 60204-1:2007 2004/108/CE Electromagnetic Compatibility Directive

Harmonized standards: UNE-EN 61000-6-3:2007, UNE-EN 61000-6-2:2006

The following Certification Organism has issued a positive declaration: LGAI Technological Center SA Number: 0370 Address: Campus UAB, 08193 Bellaterra, Barcelona Certificate number: 0370-EMC-0010

Cod. 430041 Rev. 04/0510


MS-617 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU, SA Address: Ctra. de Manlleu, Km. 1, 08500 Vic, (Barcelona), SPAIN Identification of the machine







Cod. 430041 Rev. 04/0510


MS-623 model EC DECLARATION OF CONFORMITY Manufacturer: GIRBAU, SA Address: Ctra. de Manlleu, Km. 1, 08500 Vic, (Barcelona), SPAIN Identification of the machine







Cod. 430041 Rev. 04/0510


1.4. Installation specifications General specifications UNITS MS-610

EM025 MS-613EM030

MS-617 EM040

MS-623EM055

DRUM VOLUME dm3 (cu. ft.) 99.1 (3.5) 125.6 (4.44) 165.6 (5.85) 225.6 (8.0) DRY LINEN CAPACITY kg 1/10 (lbs.) 10.1 (22.3) 12.56 (27.7) 16.56 (36.5) 22.56 (49.7)

SPIN r.p.m. 600 600 600 600 G factor 119.3 125 125 141

WASHING SPEED r.p.m. 50 46.5 46.5 43.6 STATIC FORCE TRANSMITTED kg (lbs.) 194 (428) 329 (725) 367 (809) 479 (1056) DYNAMIC FORCE TRANSMITTED kg (lbs.) 233 (514) 379 (836) 496 (1093) 789 (1739) FREQUENCY OF THE DYNAMIC FORCE Hz 10 10 10 10

KINETIC ENERGY kJ 3.85 7.17 9.10 15.41 MAXIMUM THERMAL SHOCK ºC (ºF) 90 (162) 90 (162) 90 (162) 90 (162) MAXIMUM SOUND LEVEL dbA < 70 < 70 < 70 < 70 PROTECTION INDEX IP 21C 21C 21C 21C

Dimensions & weights

WITH CRATING

H mm (inch.) 1250 (49.2) 1494 (48.8) 1494 (48.8) 1565 (61.6)L mm (inch.) 707 (27.8) 777 (30.6) 777 (30.6) 897 (35.3) P mm (inch.) 830 (32.7) 945 (37.2) 1078 (42.4) 1153 (45.4) WEIGHT kg (lbs.) 155 (342) 289 (637) 310 (683) 394 (869)

WITHOUT CRATING

H mm (inch.) 1080 (42.5) 1325 (52.2) 1325 (52.2) 1404 (55.3) L mm (inch.) 685 (27.0) 750 (29.5) 750 (29.5) 868 (34.2) P mm (inch.) 760 (29.9) 883 (34.9) 1016 (39.5) 1098 (43.2) M mm (inch.) 390 (15.4) 500 (19.7) 500 (19.7) 515 (20.3)

CdG K mm (inch.) 447 (17.6) 600 (23.6) 585 (230) 615 (24.2) CdG J mm (inch.) 402 (15.8) 438 (17.2) 515 (20.3) 573 (22.6)

WEIGHT kg (lbs.) 144 (317) 264 (582) 282 (622) 364 (802)

Connections

A

CONNECTION B.S.P thread (NH) 2 x (3/4) 2 x (3/4) 2 x (3/4) 2 x (3/4)H mm (inch.) 938 (35.9) 1141 (44.9) 1141 (44.9) 1232 (48.5) MIN/MAX PRESSURE bar (P.S.I) 0,5-6 (7-87) 0,5-6 (7-87) 0,5-6 (7-87) 0,5-6 (7-87) RECOMMENDED bar (P.S.I) 2-4 (30-60) 2-4 (30-60) 2-4 (30-60) 2-4 (30-60) FLOW (4 bar) l/min (Usgal/min.) 30 (8) 60 (16) 60 (16) 60 (16) MAXIMUM TEMPERATURE ºC (ºF) 80 (176) 80 (176) 80 (176) 80 (176)

D

OUTLET HOSE ∅ mm (inch.) 50 (2) 80 (3) 80 (3) 80 (3) H mm (inch.) 106 (4.2) 125 (4.9) 125 (4.9) 125 (4.9) N mm (inch.) 203 (8.0) 154 (6.1) 154 (6.1) 154 (6.1) p mm (inch.) 160 (6,3) 250 (10) 250 (10) 250 (10) DRAIN BOX DIMENSIONS (L,P,H)

mm inch

200 x 200 x 150 8” x 8” x 6”

300 x 300 x 250 12” x 12” x 10”

300 x 300 x 250 12” x 12” x 10”

300 x 300 x 250 12” x 12” x 10”

DRAIN BOX PIPE ∅ mm (inch.) 100 (4) 100 (4) 100 (4) 100 (4)

E INLET FASTENING ∅ mm (inch.) 22.5 (0.89) 37 (1 1/2) 37 (1 1/2) 37 (1 1/2) H mm (inch.) 807 (31.8) 1005 (39.5) 1005 (39.5) 1165 (45.9 N mm (inch.) 188 (7.4) 303 (11.9) 303 (11.9) 360 (14.2)

Ed

INLET FASTENING ∅ mm (inch.) 16 (5/8) 16 (5/8) 16 (5/8) 16 (5/8) H mm (inch.) 807 (31.8) 1005 (39.5) 1005 (39.5) 1120 (44.1) N mm (inch.) 248 (9.8) 242 (9.5) 242 (9.5) 367 (14.5) MAXIMUM VOLTAGE V 240 240 240 240 MAXIMUM CURRENT A 0.5 (*2) 0.05 (*2) 0.05 (*2) 0.05 (*2)

d CONNECTION mm (inch.) 10 (3/8) 10 (3/8) 10 (3/8) 10 (3/8) H mm (inch.) 796 (31.3) 1019 (40.1) 1019 (40.1) 1100 (43.3) N mm (inch.) 260 (10.2) 270 (10.6) 270 (10.6) 340 (13.4)

V

CONNECTION B.S.P (inch.) - - - - - 1/2 1/2 1/2 H mm (inch.) - - - - - 625 (24.6) 625 (24.6) 625 (24.6) N mm (inch.) - - - - - 320 (12.6) 320 (12.6) 384 (15.1) PRESSURE bar (P.S.I) - - - - - 2/6 (29/87) 2/6 (29/87) 2/6 (29/87) FLOW kg/h (lbs/h.) - - - - - 40 (88) 60 (132) 80 (176)

Vc INLET FASTENING ∅ mm (inch.) 16 (5/8) 16 (5/8) 16 (5/8) 16 (5/8) H mm (inch.) 807 (31.8) 1005 (39.5) 1005 (39.5) 1120 (44.1) N mm (inch.) 248 (9.8) 242 (9.5) 242 (9.5) 367 (14.5)

Cod. 430041 Rev. 04/0510


Legend

CONNECTIONS DIMENSIONS (figures 1, 2, 3 y 4)A Water supply H Height from the machine base D Drain N Distance from the centre of symmetry of the unit E Electrical connection inlet P Depth Ed Electrical connection inlet external dosing M Height to door bottom d Product inlets external dosing Gravity centre (GC) V Steam inlet connection

Vc Vending connection inlet (not applicable to USA/CANADA models)

* 2 Origin of the external dosing signal to the washer 1A maximum current

fig.1 fig. 2

fig. 3 fig. 4

Cod. 430041 Rev. 04/0510


Environment and positioning conditions MAXIMUM TEMPERATURE ºC (ºF) +41 (+104) MINIMUM TEMPERATURE ºC (ºF) +5 (+40) LIGHTING Lux 300 VENTING OPENING cm2 (sq.ft.) 300 (0.4) MAXIMUM RELATIVE HUMIDITY % 90 S WORKING AREA mm (inch.) 1000 (39.4) T REAR MAINTENANCE AREA mm (inch.) 500 (19.7)

1.5. Electrical connection tables explanation. Explanation and symbols of tables on sections 1.6, 1.7 and 1.8.

(*1) HEATING (*2) EXPLANATION OF WIRE VALUES

H Without heating A x B + N + Wire details in mm2

E Electric heating Consult TOTAL ELECTRICAL POWER in the nameplate

(A x B + GND) (USA/CANADA: wire details in AWG)

A x B + N + Wire number

V Steam heating A x B + N + Neutral wire

A x B + N + Ground

(A x B + GND) (USA/CANADA: ground)

USE COPPER CONDUCTORS ONLY Inverter identification (sections 1.7 and 1.8) MS-613, MS-617, MS-623, EM030, EM040, EM055 models can incorporate either an VLT-type inverter (STANDARD inverter) or other alternative types (CUSTOM inverter). Some electrical values vary according to the type of inverter.

Models with VLT-type inverter (STANDARD inverter) can be identified by: • the filter A installed at the outside the inverter

bracket box (see figure 5). • the software version, version dn60 or higher. See the values for these models in section 1.7. Models with NO VLT inverter (CUSTOM inverter) can be identified by: • the lack of external filter • their software version is prior to db60 version See the values for these models in section 1.8.

fig. 5

Cod. 430041 Rev. 04/0510


Check table explanation in section 1.5.

In brackets: USA / CANADA specific values 1.6. MS-610, EM025 models. Electrical connection requirements.

VOLTAGE HEATING (*1)

TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG)

120V 1ph + N H

0,35 2,9 8 1,5 x 2 +

(0,35) (2,9) 15A mains outlet socket (supplied by the manufacturer)

200V 1ph + N

H 0,35 1,8 5 1,5 x 2 +

E 3,3 16,6 20 2,5 x 2 + 4,8 24,2 32 6 x 2 +

208V 1ph + N

H 0,35 1,7 5 1,5 x 2 +

(0,35) (1,7) (5) (14 x 2 + GND)

E 3,6 17,2 25 2,5 x 2 +

(3,3) (15,9) (20) 12 x 2 + GND 5,2 25,0 32 (6 x 2 +

220V 1ph + N

H 0,35 1,6 5 1,5 x 2 +

E 4,0 18,0 25 2,5 x 2 + 5,8 26,3 32 6 x 2 +

230V 1ph + N

H 0,35 1,5 5 1,5 x 2 +

E 4,3 18,7 25 2,5 x 2 + 6,3 27,4 32 6 x 2 +

240V 1ph + N

H 0,35 1,5 5 1,5 x 2 +

(0,35) (1,5) (5) (14 x 2 + GND)

E

2,3 9,6 13 1,5 x 2 + 4,3 17,9 25 2,5 x 2 +

(4,3) (17,9) (25) (12 x 2 + GND) 6,3 26,3 32 6 x 2 +

200V 3ph E 4,8 14,6 20 2,5 x 3 +

208V 3ph E

5,2 15,1 20 2,5 x 3 + (4,8) (14,0) (20) (12 x 3 + GND)

220V 3ph E 5,8 15,8 20 2,5 x 3 +

230V 3ph E 6,3 16,4 20 2,5 x 3 +

240V 3ph E

6,3 15,7 20 2,5 x 3 + (6,3) (15,7) (20) (12 x 3 + GND)

380V 3ph + N E 5,8 9,7 13

1,5 x 3 + N +

400V 3ph + N E 6,3 10,0 13 1,5 x 3 + N +

415V 3ph + N E 6,3 9,6 13 1,5 x 3 + N +

Cod. 430041 Rev. 04/0510


1.7. Electrical connection requirements for models with VLT-type inverters. MS-613 / EM030 models. (VLT-type inverter; software version dn60 or higher)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG)

200V 1ph + N

H / V 0,67 3,4 6 1,5 x 2 +

E 5,0 25,0 32 6 x 2 + 6,5 32,6 40 10 x 2 +

208V 1ph + N

H / V 0,67 3,2 6 1,5 x 2 +

(0,67) (3,2) (10) (14 x 2 + GND)

E 5,4 25,9 32 6 x 2 + 7,0 33,7 40 10 x 2 + 6,5 (31,1) (50) (6 x 2 + GND)

220V 1ph + N

H / V 0,67 3,0 6 1,5 x 2 +

E 6,0 27,1 40 6 x 2 + 7,8 35,4 50 10 x 2 +

230V 1ph + N

H / V 0,67 2,9 6 1,5 x 2 +

E 6,5 28,1 40 6 x 2 + 8,5 36,8 50 10 x 2 +

240V 1ph + N

H / V 0,46 2,8 6 1,5 x 2 +

(0,67) (2,8) (10) (14 x 2 + GND)

E 6,5 27,0 40 6 x 2 + 8,5 35,3 50 10 x 2 +

(8,5) (35,3) (50) (6 x 2 + GND) 200V 3ph

E 7,3 22,0 32 6 x 3 + 9,5 28,5 40 6 x 3 +

208V 3ph

E 7,8 22,7 32 6 x 3 + 10,3 29,5 40 6 x 3 + (9,5) (27,3) (40) (8 x 3 + GND)

220V 3ph

E 8,7 23,7 32 6 x 3 + 11,4 30,9 40 6 x 3 +

230V 3ph

E 9,5 24,6 32 6 x 3 + 12,5 32,2 40 6 x 3 +

240V 3ph

E 9,5 23,6 32 6 x 3 + 12,5 30,8 40 6 x 3 +

(12,5) (30,8) (40) (8 x 3 + GND) 380V

3ph + N E

8,7 14,6 20 4 x 3 + N + 11,4 18,7 25 4 x 3 + N +

400V 3ph + N

E 9,5 15,1 20 4 x 3 + N + 12,6 19,5 25 4 x 3 + N +

415V 3ph + N

E 9,4 14,4 20 4 x 3 + N + 12,4 18,6 25 4 x 3 + N +

Cod. 430041 Rev. 04/0510


MS-617 / EM040 models. (VLT-type inverter; software version dn60 or higher)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG)

200V 1ph + N

H / V 0,8 4,0 6 2,5 x 2 +

E 5,1 25,7 32 6 x 2 + 8,2 40,8 50 10 x 2 +

208V 1ph + N

H / V 0,8 3,8 6 2,5 x 2 +

(0,8) (3,8) (10) (14 x 2 + GND)

E 5,5 26,5 32 6 x 2 + 8,8 42,2 50 10 x 2 +

(8,1) (39,0) (60) (6 x 2 + GND)

220V 1ph + N

H / V 0,8 3,6 6 2,5 x 2 +

E 6,1 27,7 40 6 x 2 + 9,7 44,3 63 10 x 2 +

230V 1ph + N

H / V 0,8 3,5 6 1,5 x 2 +

E 6,6 28,7 40 6 x 2 + 10,6 46,1 63 10 x 2 +

240V 1ph + N

H / V 0,8 3,3 6 1,5 x 2 +

(0,8) (3,3) (10) (14 x 2 + GND)

E 6,6 27,5 40 6 x 2 + 10,6 44,2 63 10 x 2 +

(10,6) (44,2) (60) (6 x 2 + GND) 200V 3ph

E 7,4 22,6 32 6 x 3 + 11,9 35,7 50 10 x 3 +

208V 3ph

E 8,0 23,3 32 6 x 3 + 12,9 36,9 50 10 x 3 +

(11,9) (34,2) (50) (6 x 3 + GND) 220V 3ph

E 8,8 24,3 32 6 x 3 + 14,3 38,7 50 10 x 3 +

230V 3ph

E 9,6 25,2 32 6 x 3 + 15,6 4,3 50 10 x 3 +

240V 3ph

E 9,6 24,2 32 6 x 3 + 15,6 38,6 50 10 x 3 +

(15,6) (38,6) (50) (6 x 3 + GND) 380V

3ph + N E

8,8 15,2 20 4 x 3 + N + 14,2 23,5 32 6 x 3 + N +

400V 3ph + N

E 9,7 15,7 20 4 x 3 + N + 15,7 24,4 32 6 x 3 + N +

415V 3ph + N

E 9,6 15,0 20 4 x 3 + N + 15,6 23,3 32 6 x 3 + N +

Cod. 430041 Rev. 04/0510


MS-623 / EM055 models. (VLT-type inverter; software version dn60 or higher)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG) 200V

1ph + N H / V 0,93 4,7 10 2,5 x 2 +

208V 1ph + N

H / V 0,93 4,5 10 2,5 x 2 +

(0,93) (4,5) (10) (14 x 2 + GND) 220V

1ph + N H / V 0,93 4,2 10 2,5 x 2 +

230V 1ph + N

H / V 0,93 4,0 10 2,5 x 2 +

240V 1ph + N

H / V 0,93 3,9 10 2,5 x 2 +

(0,93) (3,9) (10) (14 x 2 + GND)200V 3ph

E 9,9 30,4 40 6 x 3 + 15,6 46,8 63 16 x 3 +

208V 3ph

E 10,7 31,3 40 6 x 3 + 16,8 48,4 63 16 x 3 +

(15,5) (44,7) (63) (6 x 3 + GND) 220V 3ph

E 11,8 32,7 40 6 x 3 + 18,7 50,7 63 16 x 3 +

230V 3ph

E 12,9 33,8 40 6 x 3 + 20,4 52,6 63 16 x 3 +

240V 3ph

E 12,9 32,4 40 6 x 3 + 20,4 50,5 63 16 x 3 +

(20,4) (50,5) (63) (6 x 3 + GND) 380V

3ph + N E

11,8 20,5 25 4 x 3 + N + 18,6 30,8 40 6 x 3 + N +

400V 3ph + N

E 12,9 21,2 25 4 x 3 + N + 20,5 32,1 40 6 x 3 + N +

415V 3ph + N

E 12,8 20,2 25 4 x 3 + N + 20,3 30,6 40 6 x 3 + N +

Cod. 430041 Rev. 04/0510


1.8. Electrical connection requirements for models with NOT VLT-type inverter. MS-613 / EM030 models. (NOT VLT-type inverter; software version prior to db60)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG)

200V 1ph + N

H / V 0,46 2,3 6 1,5 x 2 +

E 4,9 24,6 32 6 x 2 + 6,4 32,2 40 10 x 2 +

208V 1ph + N

H / V 0,46 2,2 6 1,5 x 2 +

(0,46) (2,2) (10) (16 x 2 + GND)

E 5,3 25,5 32 6 x 2 + 6,9 33,3 40 10 x 2 +

(6,4) (30,8) (40) (6 x 2 + GND)

220V 1ph + N

H / V 0,46 2,1 6 1,5 x 2 +

E 5,9 26,7 40 6 x 2 + 7,7 35,0 50 10 x 2 +

230V 1ph + N

H / V 0,46 2,0 6 1,5 x 2 +

E 6,4 27,8 40 6 x 2 + 8,4 36,5 50 10 x 2 +

240V 1ph + N

H / V 0,46 1,9 6 1,5 x 2 +

(0,46) (1,9) (10) (16 x 2 + GND)

E 6,4 26,6 40 6 x 2 + 8,4 35,0 50 10 x 2 +

(8,4) (35,0) (50) (6 x 2 + GND) 200V 3ph

E 7,2 21,6 32 6 x 3 + 9,5 28,1 40 6 x 3 +

208V 3ph

E 7,8 22,3 32 6 x 3 + 10,2 29,1 40 6 x 3 + (9,4) (26,9) (40) (8 x 3 + GND)

220V 3ph

E 8,6 23,4 32 6 x 3 + 11,4 30,6 40 6 x 3 +

230V 3ph

E 9,4 24,3 32 6 x 3 + 12,4 31,8 40 6 x 3 +

240V 3ph

E 9,4 23,3 32 6 x 3 + 12,4 30,5 40 6 x 3 +

(12,4) (30,5) (40) (8 x 3 + GND) 380V

3ph + N E

8,6 14,2 20 4 x 3 + N + 11,3 18,4 25 4 x 3 + N +

400V 3ph + N

E 9,5 14,8 20 4 x 3 + N + 12,5 19,2 25 4 x 3 + N +

415V 3ph + N

E 9,4 14,1 20 4 x 3 + N + 12,4 18,3 25 4 x 3 + N +

Cod. 430041 Rev. 04/0510


MS-617 / EM040 models. (NOT VLT-type inverter; software version prior to db60)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE (*2)

kW A A mm2 (AWG)

200V 1ph + N

H / V 0,7 3,5 6 1,5 x 2 +

E 5,0 25,2 32 6 x 2 + 8,1 40,3 50 10 x 2 +

208V 1ph + N

H / V 0,7 3,4 6 1,5 x 2 +

(0,7) (3,4) (10) (16 x 2 + GND)

E 5,4 26,0 32 6 x 2 + 8,7 41,7 50 10 x 2 +

(8,0) (38,5) (45) (6 x 2 + GND)

220V 1ph + N

H / V 0,7 3,2 6 1,5 x 2 +

E 6,0 27,2 40 6 x 2 + 9,6 43,9 63 10 x 2 +

230V 1ph + N

H / V 0,7 3,0 6 1,5 x 2 +

E 6,5 28,3 40 6 x 2 + 10,5 45,7 63 10 x 2 +

240V 1ph + N

H / V 0,7 2,9 6 1,5 x 2 +

(0,7) (2,9) (10) (16 x 2 + GND)

E 6,5 27,1 40 6 x 2 + 10,5 43,8 63 10 x 2 +

(10,5) (43,8) (60) (6 x 2 + GND) 200V 3ph

E 7,3 22,1 32 6 x 3 + 11,8 35,2 50 10 x 3 +

208V 3ph

E 7,9 22,8 32 6 x 3 + 12,8 36,5 50 10 x 3 +

(11,8) (33,7) (40) (6 x 3 + GND) 220V 3ph

E 8,7 23,9 32 6 x 3 + 14,2 38,3 50 10 x 3 +

230V 3ph

E 9,5 24,8 32 6 x 3 + 15,5 39,8 50 10 x 3 +

240V 3ph

E 9,5 23,7 32 6 x 3 + 15,5 38,2 50 10 x 3 +

(15,5) (38,2) (50) (6 x 3 + GND) 380V

3ph + N E

8,7 14,7 20 4 x 3 + N + 14,1 23,0 32 6 x 3 + N +

400V 3ph + N

E 9,6 15,3 20 4 x 3 + N + 15,6 24,0 32 6 x 3 + N +

415V 3ph + N

E 9,5 14,6 20 4 x 3 + N + 15,5 22,9 32 6 x 3 + N +

Cod. 430041 Rev. 04/0510


MS-623 / EM055 models. (NOT VLT inverter; software version prior to db60)

VOLTAGE HEATING

(*1) TOTAL POWER

TOTAL CONSUMP.

SWITCH CURRENT

WIRE DETAILS

(*2) kW A A mm2 (AWG)

200V 1ph + N

H / V 0,62 3,1 6 1,5 x 2 +

208V 1ph + N

H / V 0,62 3,0 6 1,5 x 2 +

(0,62) (3,0) (10) (16 x 2 + GND) 220V

1ph + N H / V 0,62 2,8 6 1,5 x 2 +

230V 1ph + N

H / V 0,62 2,7 6 1,5 x 2 +

240V 1ph + N

H / V 0,62 2,6 6 1,5 x 2 +

(0,62) (2,6) (10) (16 x 2 + GND)200V 3ph

E 9,7 29,3 40 6 x 3 + 15,4 45,7 63 16 x 3 +

208V 3ph

E 10,4 30,2 40 6 x 3 + 16,6 47,2 63 16 x 3 +

(15,3) (43,6) (63) (6 x 3 + GND) 220V 3ph

E 11,6 31,6 40 6 x 3 + 18,5 49,6 63 16 x 3 +

230V 3ph

E 12,6 32,8 40 6 x 3 + 20,1 51,6 63 16 x 3 +

240V 3ph

E 12,6 31,5 40 6 x 3 + 20,1 49,5 63 16 x 3 +

(20,1) (49,5) (63) (6 x 3 + GND) 380V

3ph + N E

11,5 19,4 25 4 x 3 + N + 18,4 29,8 40 6 x 3 + N +

400V 3ph + N

E 12,7 20,2 25 4 x 3 + N + 20,3 31,1 40 6 x 3 + N +

415V 3ph + N

E 12,6 19,2 25 4 x 3 + N + 20,1 29,6 40 6 x 3 + N +

Cod. 430041 Rev. 04/0510

21 Installation

2. TRANSPORT AND LOCATION 2.1. Transport of crated machines

IT IS BOUND THAT ALL MANOEUVRES ARE CARRIED OUT BY STAFF SPECIALISED IN TRANSPORT. ALWAYS USE TRANSPORT METHODS WHICH ARE SUITABLE FOR THE WEIGHT AND VOLUME OF THE WASHER. CHECK THE VALUES ON THE PACKAGING AND THE INSTALLATION SPECS (section 1.4) OF THIS MANUAL. • Before moving the washer, check the instructions of the packaging pictograms. • Unit must be transported in the upright position. • Protect the machine from rain and dampness. • Avoid blows and shocks. • It is preferable to transport the washer with its packaging using a forklift and by lifting it from its base.

Never move the machine by pushing on the sides of the packaging. • Position the washer with crating as near as possible to the final location. 2.2. Washer location Conditions

THE CONSTRUCTION OF THE LOCATION AND THE BOLTING DOWN OF THE WASHER TO THE BASE MUST BE CARRIED OUT BY A SPECIALIZED COMPANY. THE AUTHORISED TECHNICAL SERVICE MUST APPROVE THIS OPERATION.

INSTALLATION ON UPPER FLOORS Never install these machines models MS-6 / EM on suspended floors or above ground level without obtaining approval from the appropriate qualified technician (structural engineer for building safety and noise transmission). See floor static & dynamic strength requirements on INSTALLATION SPECIFICATIONS (section 1.4). The manufacturer refuses any responsibility for damage (caused by the vibrations) to the building structure in these cases. Respect the ENVIRONMENTAL CONDITIONS indicated on the INSTALLATION SPECS (section 1.4 & 2.5.3). Also, respect the work and maintenance areas; these are necessary for the safe use and appropriate maintenance of the washing machine. Do not install the washer in improper vented areas. The products used can produce steam and gas products emissions, which in high concentrations can be very dangerous to health.

WARNING. MS-6 / EM MODELS ARE HARD-MOUNTED WASHERS. THEY MUST BE BOLTED DOWN. A CORRECTLY EXECUTED FLOOR BOLTING IS VITAL TO THE PROPER OPERATION OF THE MACHINE AND TO AVOID SERIOUS DAMAGE TO ITS STRUCTURE. TAKE GREAT CARE IN BOTH THE EXECUTION AND ALSO THE CHOICE AND QUALITY OF THE MATERIALS USED.

Cod. 430041 Rev. 04/0510

22 Installation

THE WASHER MUST BE POSITIONED ON A HORIZONTAL AND COMPLETELY FLAT CONCRETE SURFACE CAPABLE OF SUPPORTING THE WEIGHT OF THE WASHER AND ITS TRANSMITTED LOADS. CONSULT THE INSTALLATION SPECIFICATIONS (section 1.4). To assist loading and unloading operations, IT IS RECOMMENDED TO CONSTRUCT THIS BASE HIGHER THAN THE FLOOR OF THE BUILDING BUT ALWAYS WITH THE SAME CHARACTERISTICS AS THE REST OF THE FLOORING STRUCTURE. NEVER INSTALL THE WASHER OVER AREAS BUILT WITH COMBUSTIBLE MATERIAL. IF WASHERS ARE INSTALLED ON METALLIC SURFACES, AN ELECTRICAL CONDUCTOR INDEPENDENT TO THE WASHER GROUND MUST GROUND THESE SURFACES.

Specific warning for appliances installed IN THE USA /CANADA To reduce the risk of fire, this appliance must be fastened or otherwise secured to an uncovered concrete floor.

Cod. 430041 Rev. 04/0510

23 Installation

2.3. Bolting down

fig. 6

2.4. Table of above bolting down values

BOLTING DOWN DIMENSIONS

MS-610 EM025

MS-613 EM030

MS-617 EM040

MS-623 EM055

A mm (inch) 715 (28.1) 810 (31.9) 810 (31.9) 928 (36.5) B mm (inch) 841 (33.1) 883 (34.8) 1017 (40.0) 1098 (43.2) C mm (inch) 514 (20.2) 602 (23.7) 602 (23.7) 681 (26.8) D mm (inch) 114 (4.5) 138 (5.4) 138 (5.4) 125 (4.9) F mm (inch) 558 (22.0) 557 (21.9) 690 (27.2) 730 (28.7) J mm (inch) 100 (4) 100 (4) 100 (4) 100 (4) K mm (inch) 150 (6) 150 (6) 150 (6) 300 (12) M mm (inch) 390 (15.4) 500 (19.7) 500 (19.7) 500 (19.7) Drain ducting ∅ mm

(inch)100 (4)

100 (4)

100 (4)

100 (4)

Drain box Z mminch

200 x 200 x 150 (H) 8” x 8” x 6” (H)

300 x 300 x 250 (H) 12” x 12” x 10” (H)

300 x 300 x 250 (H) 12” x 12” x 10” (H)

300 x 300 x 250 (H) 12” x 12” x 10” (H)

For installations with more than one washer, refer to additional dimensions in section 2.5.3. & figure 9.

Cod. 430041 Rev. 04/0510

24 Installation

fig. 7

2.5. Washer bolting down systems The two most widely-used fastening systems for washers are: - With bolts, (supplied with the washer). Consult the construction instructions for positioning and bolting

down in section 2.5.1. - Using anchors or metal fasteners (not supplied with the washer). Consult the construction instructions for

positioning and bolting in section 2.5.2. 2.5.1. Bolting down using bolts Build a concrete base according to the drawing in figure 6 (section 2.3). The dimensions values are specified on the table in section 2.4 according to the machine model. The minimum resistance of the concrete must be equivalent to 25N/mm2 (3600psi) To assist loading and unloading operations, it is recommended to build an elevated base (value J) in respect to the building floor BUT ALWAYS WITH THE SAME CHARACTERISTICS AS THE REST OF THE FLOORING STRUCTURE. Check the height of the lower zone of the washer door at value M on the attached table. At the points marked in figure 6, make some cavities to insert the bolts. These cavities must be peripherally tapered and the interior sides must be roughened so as to facilitate the later adherence of the filling concrete. Approximate diameter of the anchor cavity: 150mm (15.24 cm). Position the washer over the concrete base and centre the fastening holes on the machine base over the anchoring cavities. Insert the bolts supplied with the washer into the fastening holes on the washer base. Set the flat the washer (fig.7/A) and the nut (fig. 7/B) on each bolt and screw down the nut until about 10mm (1/2 inch) of threading sticks out from the top of the nut (fig. 7, value C). THE FLAT WASHERS ARE ESSENTIAL IN MAKING A SECURE BOLTING DOWN OF THE WASHER (fig. 7/A). Washer inner diameter: - 0.67 inch (17mm) models MS-613, MS-617, MS-613,

EM030, EM040, EM055. - 0.51 inch (13mm) models MS-610, EM025.

. Fill each cavity on the flooring with bolting down concrete and agitate it until the cavities under the base are completely filled. The bolts must be vertical and centred in the base holes. Wait the setting and curing time of the concrete (from two to three weeks) and tighten down the fastening nuts on the washer. Some additives can considerably reduce this time: consult the concrete supplier.

CHECK WHETHER THE NUTS ARE TIGHTENED AFTER HAVING FINISHED THE FIRST FEW WASHING PROGRAMMES. FOR THE FIRST MONTH OF OPERATION, VERIFICATION OF THE TIGHTENING MUST BE DONE WEEKLY.

Cod. 430041 Rev. 04/0510

25 Installation

2.5.2. Fastening using metal anchors Only for washer models MS-610 (EM025) and MS-613 (EM030) THIS FASTENING SYSTEM ALLOWS FOR THE IMMEDIATE USE OF THE WASHER BUT IT CAN ONLY BE APPLIED IF THE RESISTANCE OF THE FLOORING MATERIAL IS EQUAL TO OR GREATER THAN 25N/mm2 (3600psi) AND ITS THICKNESS IS GREATER THAN 50mm (2 inches) IN VALUE K ON FIGURE 8. Characteristics of the washer placement Build a concrete base according to the drawing in figure 6 (section 2.3). The dimensions values are specified on the table in section 2.4 according to the machine model. The minimum resistance of the concrete must be equivalent to 25N/mm2 (3600psi) To assist loading and unloading operations, it is recommended to build an elevated base (value J, table section 2.4) in respect to the building floor BUT ALWAYS WITH THE SAME CHARACTERISTICS AS THE REST OF THE FLOORING STRUCTURE. Check the height of the lower zone of the washer door at value M (table section 2.4). Mark the bolting points on the washer by following the indications in figure 6 (optionally, the washer can be used as a template). Characteristics of the metal anchors (fig. 8): - Use metal expansion bolts with a high mechanical

resistance. The use of expansion bolts fastens down the washer with the nuts and locknuts (B).

- Diameter of the bolts: MS-610 (EM025): 12mm (0.5 inch) (M12 or equivalent) MS-613 (EM030): 14mm (0.6 inch) (M14 or equivalent) - Minimum length (K) of the expansion body: 100mm (3.9 inch). - The top end (C) of the expansion bolt must rest 60mm (2.4 inch) above the flooring. Setting the metal anchors. Drill the holes for the metal anchors and clean the dust and concrete from the inside. Place the washer over the anchor holes. Insert the metal anchors in their respective holes. The fastening of the machine must be done by using the bolting down flat washers supplied with the machine (fig. 8/A). THESE FLAT WASHERS ARE ESSENTIAL TO THE SECURE FASTENING OF THE WASHER. Set the flat washers and tighten the nuts and locknuts (fig. 8/B) The torque value of the nuts is the only indication of the proper installation and fastening of the metal anchors; therefore it is essential to check whether the nuts are tightened with a dynamometric wrench, following the instructions provided by the anchor manufacturer.

CHECK WHETHER THE NUTS ARE TIGHTENED AFTER HAVING FINISHED THE FIRST FEW WASHINGPROGRAMMES. FOR THE FIRST MONTH OF OPERATION, VERIFICATION OF THE TIGHTENING MUST BE DONE WEEKLY.

fig. 8

Cod. 430041 Rev. 04/0510

26 Installation

2.5.3. Installing more than one washer If the installation calls for more than one washer, align them with each other. The diameter of the fastening holes makes this operation easier. The minimum distance between adjacent machines and the user and maintenance areas (values I, S and T of figure 9) are specified on the table below. Check the dimensions of the drain box and the drain pipe on the table below. Positioning conditions (fig.9)

DIMENSIONS MS-610 EM025

MS-630 EM030

MS-617 EM040

MS-623 EM055

I

DISTANCE BETWEEN BOLTING POINTS (RECOMMENDED) (Commercial and Industrial laundries)

mm (inch.)

271-421 (10.7 - 16.6)

248 - 398 (9.8 - 15.7)

248 - 398 (9.8 - 15.7)

287 - 437 (11.3 - 17.2)

DISTANCE BETWEEN BOLTING POINTS (MINIMUM) (Coin-op laundries)

mm (inch.)

181 (7.1)

158 (6.2)

158 (6.2)

197 (7.8)

S WORKING AREA mm (inch.)

1000 (39.4)

1000 (39.4)

1000 (39.4)

1000 39.4)

T REAR MAINTENANCE AREA mm (inch.)

500 (19.7)

500 (19.7)

500 (19.7)

500 (19.7)

∅ DRAIN PIPE (∅x1; ∅x2; ∅x3) mm (inch.)

100; 150; 180 (4; 6; 7)

100; 150; 180 (4; 6; 7)

100; 150; 180 (4; 6; 7)

100; 150; 180 (4; 6; 7)

fig. 9

INSTALLATION ON UPPER FLOORS Never install these machines models MS-6 / EM on suspended floors or above ground level without obtaining approval from the appropriate qualified technician (structural engineer for building safety and noise transmission). See floor static & dynamic strength requirements on INSTALLATION SPECIFICATIONS (section 1.4). The manufacturer refuses any responsibility for damage (caused by the vibrations) to the building structure in these cases.

Cod. 430041 Rev. 04/0510

27 Installation

fig. 12

3. INSTALLATION

ALL CONNECTIONS FOR ELECTRICAL POWER AND PLUMBING MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY, AND BE MADE BY LICENSED INSTALLERS ONLY. ALL THE WASHER CONNECTIONS MUST BE CARRIED OUT BY THE AUTHORIZED TECHNICAL SERVICE. 3.1. Drain Drain to the drain box (Most recommended option) Build a drain box (fig. 10) following the specifications indicated in the INSTALLATION SPECS, section 1.4 Connect the drain elbow to the drain outlet and secure hose with the corresponding clamp (fig. 11) Do not sink the free end of the drain elbow in the drain box: • To prevent dirty water siphoning to the washing machine. • To facilitate the water drain. • To detect water leaks through the drain • To prevent dirty water from coming into contact with the washer.

Direct connection of the washer drain to the manifold (fig.12). Facilities preferring this option to the open box option (recommended option) must respect the following precautions: Provide next to the connection point of each machine to the manifold, with a manifold ventilation outlet A reaching the outside, set at a height of 40 inch (1000 mm) and of a diameter of 2 inch (50mm). Diameter of B manifold: refer to table on section 2.5.3. and figure 9. The emptying of the drain trap to the sewer system is done through an open drain box (fig. 12/B and C) which prevents variations in pressure and backflow to the drain. The end of the drain trap must not be sunk in the box.

fig. 10 fig. 11

Cod. 430041 Rev. 04/0510

28 Installation

3.2. Water supply Hoses and pipes should be flushed through before being connected to the machine. Install at each water supply and in an accessible location, a mechanically interlocked water valve. Refer to technical specifications on the INSTALLATION SPECS, section 1.4.

IMPORTANT! SIPHONAGE CONTAMINATION PREVENTION If the washer extractor is directly connected to the water supply, an antisiphon device and a supplement filter must be connected either to the external supply inlet or prior to every connection. Follow the local or national regulations concerning the water supply system. Arrangement of the hoses (fig. 13) The inlets are identified by the label posted at each inlet. The washer mixes hot and cold water according to the temperature programmed. The use of hot/cold water allows the machine to gain time and effectiveness in its washing programs. Inlet 1. The cold water must ALWAYS be connected. The hose is marked with a blue line. Inlet 2. Connect hot water. The hose is marked with a red line.

DO NOT CONNECT THE HOT WATER TO INLET 1. THIS INLET DOES NOT HAVE A TEMPERATURE CONTROL SYSTEM. INCOMPLIANCE OF THIS PRECAUTION CAN CAUSE FABRIC DAMAGE.

For a correct operation of the washing machine, the two water inlets must be supplied. If there is no hot water supply, connect cold water or cold softened water to inlet 2. 3.2.1. Assembling the connection couplings USA/CANADA (fig.14) Insert seal B inside each of the water inlet couplings C Assemble the couplings to the electrovalves A. Place water inlet hoses D in the electrovalves couplings. Open the manual valves and check for leaks in the installation.

fig. 13

fig. 14

Cod. 430041 Rev. 04/0510

29 Installation

3.3. Electrical connection. Permanently connected appliances Permanently connected appliances are those that do not incorporate power cord from works. The electrical wiring of these machines is the responsibility of the installer and must comply with the indications of sections 3.3.a, 2 and 3. 1Ph 120V units supplied by the manufacturer with power cord, for USA/CANADA installations, are excluded from this group. 3.3.1. Previous requirements

CHECK THAT THE POWER AND FREQUENCY OF THE ELECTRICAL SUPPLY CORRESPONDS TO THOSE OF THE WASHER. Check the nameplate posted on the back panel of the machine.

ALL CONNECTIONS FOR ELECTRICAL SUPPLY MUST BE CARRIED OUT BY LICENSED ELECTRICIANS AND MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY.

ALL THE MATERIALS USED IN THE ELECTRICAL INSTALLATION MUST COMPLY WITH THE STATUTORY SAFETY STANDARDS APPLICABLE TO EACH COUNTRY.

ALWAYS CONNECT THE GROUND EXTERNAL PROTECTION CIRCUIT. THIS UNIT MUST BE CONNECTED TO THE GROUND INSTALLATION WITH A CONDUCTOR CONNECTED TO THE EQUIPMENT GROUNDING TERMINAL.

MS-6 SERIES GIRBAU WASHING MACHINES ARE DESIGNED TO OPERATE IN SINGLE-PHASE AND THREE-PHASE LINES. MODELS OF VOLTAGE BETWEEN 380 AND 415 V REQUIRE IN ADDITION A CONNECTION TO THE NEUTRAL WIRE. IN INSTALLATIONS WITH SEVERAL SINGLE-PHASE MACHINES CONNECTED BETWEEN PHASE AND NEUTRAL IN THREE-PHASE LINES, IT IS RECOMMENDED TO DISTRIBUTE THE CONNECTION BY USING THE THREE PHASES TO BALANCE THE CONSUMPTION OF ALL THE PHASES IN THE LINE.

Specific warning for appliances installed IN THE USA /CANADA This appliance must be connected to a grounded metal, permanent wiring system, or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal on the appliance. 3.3.2. Installation characteristics Before connecting the washer refer to INSTALLATION SPECIFICATIONS, section 1.4 and specific characteristics on the ELECTRICAL CONNECTION table, section 1.6. Conductor: • The data referring to conductors are based on those of multi-wire hose with copper conductor. • The length of the conductor from the safety switch to the washer must not be longer than 30ft (10m). • For a correct fixation of the stuffing box to the washer inlet, the conductor must be of normalised hose

and following the specifications on table section 1.6. • The conductor must be secured against any pulling, crushing or rubbing. • Additional specifications for the conductor: must comply with the statutory regulations of the country in

which it is to be installed. Circuit breaker. Install an earth-leakage protected circuit breaker. Characteristics: • Installed in an easily accessible place. • number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.6) • A type. • protected against pulse currents, harmonics, the presence of continuous components... (consult

manufacturer specifications)

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Safety switch. Install an Automatic on/off Switch, outside the washer, with individual protection for each machine. Characteristics: • number of poles and intensity: consult ELECTRICAL CONNECTION table (section 1.6) • C type with top opening at 0.12 inch. 3 mm • Must isolate electrical source phases and the N cable. • Mechanically lockable. • Installed in an easily accessible place. 3.3.3. Machine electrical connection • Disconnect and mechanically lock the external

automatic switch. • Open the machine’s terminal box. • Fix the electrical supply hose to the stuffing box

at the washer entry. • Connect the wires to the connection board. • The connection sequence of the cables to the

entry board varies according to the number of phases and the voltage of the washer. On the label posted next to the entry board are indicated the different connection options. Refer to fig. 15

CAUTION! In machines with ETL mark, the SAFETY SWITCH must be UL489 approved.

3.4. Electrical connection. 1ph, 120V units with power cord (USA / CANADA only) These models, available only for USA/CANADA installations are supplied with power cord built-in the washer. Connection characteristics Connect to 15A mains outlet socket, Individual Branch Circuit. Do not use any adaptor or extension cord between plug and socket. GROUNDING INSTRUCTIONS This appliance must be grounded. In the event of malfunction or breakdown, grounding will reduce the risk of electric shock by providing a path of least resistance for electric current. This appliance is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances. WARNING. Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the appliance is properly grounded. Do not modify the plug provided with the appliance. – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

fig. 15

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fig. 16

3.5. Steam connection (MS-610 / EM025 units not available) In some models the body of the steam electrovalve and the filter are shipped inside the drum of the washing machine, separate from the electrical wiring system. The coil is connected to the end of the electrical installation. In other models, the assembly electrovalve and filter are supplied connected to the electrical wiring system. Installation characteristics Before connecting the installation to the electrovalve, purge the pipe conduits. Place a mechanically lockable flow valve in the steam inlet in an accessible place. Check dimensions and connection diameters in the Installation specs (section 1.4). Assembly and electrovalve connection

SEAL ALL THREADED UNIONS WITH A PRODUCT WHICH IS APPROPRIATE FOR STEAM PIPE CONDUITS. Respect the steam circulation direction indicated by an arrow on each part. The coil has been previously removed from shipping position or disconnected from the electrovalve (according to shipping braces) The electrical wiring must be fastened to the cut out VE on the rear cover (see fig. 4 and section 1.4). Place the electrovalve on the end of the steam inlet pipe of the machine. Machines in USA/Canada: place the small steam inlet hose (A, fig. 16) to the filter inlet. Connect the steam supply of the installation to the washer inlet. Safeguard the installation against accidental contact. It is advisable to insulate the installation to prevent heat loss. Place the coil on the electrovalve body and fasten it with the core end screw. Open the manual valve and check for leaks in the installation.

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3.6. External dosing (option) The washer can communicate with external dosing equipment via electrical signals produced by the closure of relay contacts during wash cycle. These relays are mounted on the board A4, located in the electrical supply input box, at the rear of the washer. The relay contacts close the circuit between a COMMON input and the four outputs corresponding to each one of the dosing that the washer program runs. The connection of the signal conductors is made on the various terminals of the terminal strip X6 (board A4). The icons on the label associated with the X6 terminal strip indicate the correspondence between each of the dosing and the terminals. According to the characteristics of the external dosing equipment, two different connections can be used:

odry contacts: see section 3.5.1.c. opowered output signals, from the control washer circuit: see section 3.5.d. (power supply: 200…240V;

50/60Hz according to the washing machine.) Refer to the electrical connection specifications in the INSTALLATION SPECS, section 1.4. 3.6.1. External dosing electrical connection 3.6.1. a. Steps prior to connection: • Disconnect and mechanically lock the external automatic switch. • Open the machine’s terminal box. • On the entry hole of the external dosing electrical supply (Ed identified in figure 3 and 4) install a lock

mechanism (not supplied with the washer) to fasten the cable or cable pipe protector. Refer to dimensions and connection diameter in INSTALLATION SPECS, section 14.

3.6.1. b. Signal conductor • Recommended section of signal wire: 0,75/1mm2 (#16-18 AWG), 400V. • If using single-wire conductors, these must be encased within a safety conduit. • The conductor must be affixed to the inlet opening of the machine using a secure connection appropriate

for the type of conductor. • The conductor must be protected against traction, crushing and friction. • Additional specifications for the conductor: it must concur with the normative of the country of installation.

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3.6.1.c. External dosing equipment connection DRY RELAY CONTACTS (fig. 17) Origin of the dosing signals: EXTERNAL to the washer (usually from the external dosing equipment). Relay contacts from the external dosing control board act as dry contacts (not powered). Dosing signals connection on X6 terminal strip. (fig. 17) • Follow the instructions on sections 3.6.1.a & 3.6.1.b. • Connect in the order indicated in the following chart.

fig 17

X6 Logi / Coin control / 1 Pre-wash dosing

/ 2 Wash dosing

/ 3 Bleach dosing

/ 4 Sour / softener dosing

COM Dosing equipment COMMON wire

The dosing signals ARE NOT PROTECTED by the

washer fuses.

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3.6.1.d. External dosing equipment connection POWERED OUTPUT SIGNALS. Signals supply from washer control circuit. (fig. 18).

IMPORTANT

This connection allows for the maximum strength at each of the 50mA outputs. Higher consumption can prevent the washer from functioning correctly.

This connection can aggravate any problems produced by a fault in the grounding connection, both of the washer itself and of the external dosing equipment.

fig. 18

The external dosing control board incorporates a connection terminal, identified as X0, powered from washer control circuit. Dosing signals connection on X6 terminal strip (fig. 18). • Follow the instructions on sections 3.6.1.a & 3.6.1.b • Run a jumper from X0-A to X6-COM. (not provided wire) • Supply the common phase of the signal outputs from XO-B • Dosing outputs: Connect in the order indicated in the following

chart.

X6 Logi / Coin control / 1 Pre-wash dosing

/ 2 Wash dosing

/ 3 Bleach dosing

/ 4 Sour / softener dosing

IMPORTANT Voltage between each dosing output signal X6 and X0-B, will be the same as electrical control circuit (200…240V; 50/60Hz according to the washer.)

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3.6.2. External dosing hoses connection

The external dosing inlets are perforated and protected by a tube cap.

Refer to dimensions and dosing inlets diameter in INSTALLATION SPECS, section 1.4.

To connect the product cables: • Locate the dosing inlets in the back of the machine. • Remove the tube caps and save them. • Connect the hoses to the nipples A on the manifold (fig. 19). • Fasten the dosing hoses to the washing machine with the

appropriate clamps.

fig. 19

ATTENTION!

To avoid that non dissolved chemical products drip inside the washer, install the external dosing pumps (fig. 20/A) and the chemical products conduction hoses (fig. 20/B) below the dosing injection point (fig.20/C) to the washer. A simple bend of the conduction hoses below the level is not enough to avoid the dripping.

Omission of following this instruction can cause damage to the washer and void warranty.

fig. 20 COIN CONTROL units: To enable the external dosing system, you must modify the external dosing parameter at the MODIFICATION menu (see the Advanced Operation Instructions, for HS-6 / EH COIN CONTROL at the manufacturer’s website: www.girbau.com) (USA/CANADA www.continentalgirbau.com)

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3.7. Initial start-up The washer must be put into service by an AUTHORIZED SERVICE TECHNICIAN. BEFORE THE STARTING-UP OF THE WASHER, BEAR IN MIND ALL THE SAFETY INSTRUCTIONS AT THE BEGINNING SECTION OF THIS MANUAL. Before the initial STARTING, make sure that you accomplish the following points: • Remove all packing materials (Break them down in order to appropriately recycle them). • Remove all tools used during the installation. • Verify that all accessories have been removed from the drum interior. • Verify the correct installation of all the accessories necessary for the washer operation. • Check that the electrical installation corresponds with the voltage and the frequency of the machine. • Verify that the four washer feet come in contact with the floor. • Verify that all the shipping restraints are removed. • Connect all the water, steam (steam heated washers) and power inlets according to the technical

specifications. • Open the manual water inlet valves (and steam if necessary) and check for any leaks around the manual

flow valves and connection couplings. • Connect the electricity supply. • Check the operation (it is recommended to use the TEST program). • Keep the manual in a safe place and in good condition for its possible consultation. • Before washing clothes for the first time we recommend to run a complete cycle with detergent (1/4 the

normal recommended amount).

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3.8. Emergency stop in coin-op installations

IN ACCORDANCE WITH SAFETY REQUIREMENTS FOR INDUSTRIAL MACHINERY Standard (UNE-EN ISO 10472-1,5-2) AND OTHER SAFETY REQUIREMENTS, THE LAUNDRY OWNER / USER IS RESPONSIBLE FOR INSTALLING A REMOTE LOCATED EMERGENCY STOP DEVICE, CONNECTED TO EACH MACHINE. Device features • To be located in a visible place, separated from all machines and easily accessible. • To break the electrical supply for all machines. • To safely isolate all machines at maximum consumption. • To need reinstating (the whole installation) after the Emergency Stop Push-button has been unlocked. 3.9. Wash cycle start-up from an external device to the washing machine

VERY IMPORTANT Washing machine cycle start-up should only be started by voluntary activation using an actuating element designated for this purpose. For machines connected to a remote control start-up system (e.g. a central vending point, etc.), the control must be located so as to ensure that the operator may be absolutely certain that no person is exposed to any dangerous area of the washing machine (pursuant to Machine Directive 98/37/CE, Annex 1) 3.9.1. Connection to central vending point (option only available in Coin Control. Not applicable to models in the USA/CANADA) It is possible to connect the washer to an external central vending point by means of an adaptation circuit installed inside the washer. This option allows payments to be made and the prices to be controlled entirely from the central vending point. The adaptation circuit allows the PROGRAM START command to be received from the central vending point and at the same time, a relay contact informs the central vending point of the AVAILABILITY OF THE WASHER to start a wash cycle. a) PROGRAM START command. Characteristics The adaptation circuit is able to receive two signals or electrical impulses of different potentials from the central vending point. Each impulse detected by the circuit adaptor will decrease the value needed to start the wash cycle by one unit. When the total value has been accounted for, the washer will begin the wash cycle. It must be pointed out that the Start Wash Program command can be overridden by pressing the STOP button on the washer's keyboard. Refer to the PSH parameter in the Mod menu in the Advanced Coin Control Instruction Manual on the manufacturer’s Web: www.girbau.com.

Features and wiring for different inputs (see board A8 on electric circuit diagram) • Alternating current signal: voltage between 115 and 230V. Connection terminals: X1-4 and X1-5. • Direct current signal: voltage between 5 and 25V. Connection terminals: X1-7 and X1-8. The minimum duration for these impulses will be 50ms (0.05 seconds). The electrical features on the central vending point will determine the application of one or another electrical signal.

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fig. 21

fig. 22

fig 23

AVAILABILITY OF WASHER indicator Characteristics: Free voltage relay contact. Maximum voltage: 250V.AC. • Machine NOT AVAILABLE. Contacts closed between

terminals C and NC (X1-1 and X1-2). Washer not in operation, door open, end of cycle or in the process of a wash cycle.

• Machine AVAILABLE. Contacts closed between terminals C and NO (X1-1 and X1-3). Washer ready to begin a wash cycle and door closed.

Making use of the AVAILABILITY indicator will depend on the central vending point’s operating features. 3.9.2. Electrical connection from the central vending point to the washer Signal conductor • Features of the conductor: minimum section: 0.35mm2;

minimum voltage: 250V. • If using single-wire conductors, these must be encased

within a safety conduit. • The conductor must be affixed to the inlet opening of the

machine using a secure connection appropriate for the type of conductor.

• The conductor must be protected against traction, crushing and friction.

• Additional specifications for the conductor: must comply with the statutory regulations of the country in which it is to be installed.

Connecting the central vending point to the washer • Disconnect and mechanically lock the external automatic switch. • Open the machine’s top cover. • Fix a conductor bracket (not supplied with the washer) to the inlet hole and secure the conductor in

place. (Vc installation specifications, section 1.4. fig. 3 and 4). • Open circuit adapter box cover A. This box is located on the side of the inverter box (fig. 22) (in MS-610

models it is located on the rear cover fig. 21). Drill a hole in the inlet box protector to the size of the conductor to be used.

• Connect the communication signal wires up to the vending circuit on to terminal strip X1, according to the instructions in the previous section (fig. 23). Close the circuit box.

• Position and lock the top cover in place. 3.9.3. Washer configuration In washers connected to central vending points, the configuration for the token or coin meters (parameter P) should be configured as tokens (value to) Refer to CONFIGURATION of COIN control in the Service Manual on the manufacturer’s Web: www.girbau.com.

Documents

Installation Instructions