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EN 951-171-024-EN 2017/07/13 Version 02 Installation instructions following machinery directive 2006/42/EC Mechanically driven oil lubrication pump MOP212

Installation instructions EN Mechanically driven oil ... · turer is the head of standardization. See manufacturer's addr ess. Standard Edition Standard Edition DIN EN ISO 12100 2011

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Page 1: Installation instructions EN Mechanically driven oil ... · turer is the head of standardization. See manufacturer's addr ess. Standard Edition Standard Edition DIN EN ISO 12100 2011

EN

951-171-024-EN

2017/07/13

Version 02

Installation instructions following machinery directive 2006/42/ECMechanically driven

oil lubrication pump MOP212

Page 2: Installation instructions EN Mechanically driven oil ... · turer is the head of standardization. See manufacturer's addr ess. Standard Edition Standard Edition DIN EN ISO 12100 2011

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EN

EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B

The manufacturer, SKF Lubrication Systems Germany GmbH, Walldorf Facilities, Heinrich-Hertz-Str. 2-8, DE - 69190 Walldorf, hereby declares that the partly completed machinery

Designation: Pump to supply lubricating oil within a chain lubrication system Type: MOP212Part number: MOP212- 652-xxxxx-xYear of construction: See type identification platecomplies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the market.

1.1.2 · 1.1.3 · 1.3.2 · 1.3.4 · 1.5.6 · 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4

The special technical documents were prepared following Annex VII part B of this directive. Upon justifiable request, these special technical documents can be forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufac-turer is the head of standardization. See manufacturer's address.

Standard Edition Standard Edition

DIN EN ISO 12100 2011 DIN EN 82079-1 2013

DIN EN ISO 809 2012

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the previsions of machinery directive 2006/42/EC and any other applicable directives.

Walldorf, May 13, 2016

EC Declaration of incorporation

Jürgen Kreutzkämper Manager R&D GermanySKF Lubrication Business Unit

Stefan Schürmann Manager R&D Hockenheim/Walldorf SKF Lubrication Business Unit

Page 3: Installation instructions EN Mechanically driven oil ... · turer is the head of standardization. See manufacturer's addr ess. Standard Edition Standard Edition DIN EN ISO 12100 2011

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Legal disclosure EN

Legal disclosure

ManufacturerSKF Lubrication Systems Germany GmbH

Manufacturer's facilities

Head Office Walldorf Facilities Heinrich-Hertz-Str. 2-8 69190 Walldorf Germany Phone +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259

Berlin Facilities Motzener Straße 35/37 12277 Berlin Germany Phone +49 (0)30 72002-0 Fax +49 (0)30 72002-111 www.skf.com/lubrication

Hockenheim Facilities 2. Industriestraße 4 68766 Hockenheim Germany Phone +49 (0)62 05 27-0 Fax +49 (0)62 05 27-101

E-mail: [email protected]

www.skf.com/lubrication

DisclaimerThe manufacturer shall not be held respon-sible for damages caused by:

○ non appropriate use faulty assembly, operation, setting, main-tenance, repair, negligence or accidents

○ use of inappropriate lubricants

○ improper or late response to malfunctions

○ unauthorized modifications of the product

○ the use of non-original SKF spare parts.

Liability for loss or damage resulting from the use of our products is limited to the maximum purchase price. Liability for con-sequential damages of whatever kind is excluded.

Training coursesIn order to provide a maximum of safety and economic viability, SKF carries out detailed training courses. It is recommended that the training courses are attended. For more in-formation please contact the respective SKF Service address.

Copyright© Copyright SKF.

All rights reserved.

WarrantyThe instructions do not contain any informa-tion on the warranty. This can be found in our general terms and conditions.

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EN Table of contents

Table of contents

1. Safety instructions .......................................................................81.1 General safety instructions ...................................................................81.2 General behaviour when handling the product ..................................81.3 Intended use ...........................................................................................91.4 Foreseeable misuse ...............................................................................91.5 Painting of plastic parts.........................................................................91.6 Reference on Pressure Equipment Directive 2014/68/EU ............ 101.7 Modifications of the product .............................................................. 101.8 Inspections prior to delivery .............................................................. 101.9 Other applicable documents .............................................................. 101.10 Notes related to the type identification plate ................................... 101.11 Persons authorized to operate the pump ........................................ 111.11.1 Operator ............................................................................................... 111.11.2 Specialist in mechanics ...................................................................... 111.12 Briefing of external technicians......................................................... 111.13 Provision of personal protective equipment .................................... 111.14 Operation ............................................................................................. 111.15 Emergency stopping ........................................................................... 111.16 Transport, installation, maintenance, malfunctions, repair, shutdown, disposal. ............................................................................ 121.17 Initial start-up / daily start-up .......................................................... 131.18 Cleaning ............................................................................................... 131.19 Residual risks ...................................................................................... 14

2. Lubricants ..................................................................................162.1 General information ........................................................................... 162.2 Selection of lubricants ........................................................................ 162.3 Material compatibility ......................................................................... 162.4 Temperature characteristics .............................................................. 162.5 Ageing of lubricants ............................................................................ 17

3. Overview, functional description ................................................18

4. Technical data ............................................................................234.1 Tightening torques ............................................................................. 244.2 Type identification code MOP212 ..................................................... 254.3 Installation plan of the pump elements ............................................ 274.4 Output diagram of drive shaft 7a ...................................................... 284.5 Output diagram of drive shaft 7b ...................................................... 29

5. Delivery, returns, and storage ....................................................305.1 Delivery ................................................................................................ 305.2 Returns ............................................................................................... 305.3 Storage................................................................................................. 30

6. Assembly ....................................................................................316.1 General information ........................................................................... 316.2 Installation ........................................................................................... 316.3 Minimum assembly dimensions ....................................................... 326.4 Subsequent configuration of the pump ........................................... 326.5 Install the MOP212............................................................................. 336.6 Install reservoir and connect it to the MOP212............................... 346.7 Connect the drive shafts .................................................................... 356.7.1 Connecting option with hose (standard) .......................................... 356.7.2 Connecting option with flexible shaft (option) ................................. 366.8 Configuration of the lubrication lines ............................................... 376.9 Mount brushes or felt strips .............................................................. 386.10 Installation of the lubrication line in the Quicklinc connection elements .......................................................................... 396.11 Filling the reservoir ............................................................................. 406.12 Filling the MOP212 ............................................................................. 41

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ENTable of contents

6.13 Emptying the MOP212 ...................................................................... 426.14 Retrofit the MOP212 with pump elements ..................................... 436.14.1 Installing/ de-installing the dosing rings .......................................... 436.14.2 Retrofitting with pump elements ...................................................... 45

7. Initial start-up............................................................................477.1 Inspections prior to commissioning .................................................. 477.2 Activating the MOP212 ...................................................................... 487.3 Inspections prior to initial start-up ................................................... 48

8. Cleaning .....................................................................................498.1 Cleaning agents................................................................................... 498.2 Exterior cleaning ................................................................................. 498.3 Interior cleaning .................................................................................. 49

9. Maintenance ..............................................................................509.1 Safety measures before carrying out maintenance works ............ 509.2 Carrying out maintenance ................................................................. 51

10. Troubleshooting .........................................................................52

11. Repair .........................................................................................5311.1 Safety measures before carrying out repair works ......................... 5311.2 Replacement of the MOP212 ............................................................ 54

12. Final shutdown and disposal ......................................................5512.1 Temporary shutdown ......................................................................... 5512.2 Final shutdown and disassembly ...................................................... 5512.3 Disposal ................................................................................................ 55

13. Spare parts ................................................................................5613.1 Vent / drain screw ............................................................................... 5613.2 Pump element ..................................................................................... 5613.3 Dosing ring .......................................................................................... 5613.4 Closure screw for pump element ...................................................... 5713.5 Flexible shaft ....................................................................................... 5713.6 Connecting parts for pump ................................................................ 5713.7 Connecting parts for drive shaft M8 ................................................. 5813.8 Connecting parts for drive shaft M10............................................... 5813.9 Additional threaded pins .................................................................... 5813.10 Strainer ................................................................................................ 5913.11 Lid ......................................................................................................... 5913.12 Reservoir.............................................................................................. 5913.13 Fitting Ø 4 mm .................................................................................... 6013.14 Fitting Ø 6 mm .................................................................................... 6013.15 Fitting for pump element ................................................................... 6013.16 Brush .................................................................................................... 6113.17 Tube clamp for brush .......................................................................... 6113.18 Felt strips ............................................................................................. 6113.19 Hose ..................................................................................................... 6213.20 1-ear hose clamp ............................................................................... 6213.21 Screw cap ............................................................................................ 6213.22 Lubrication line ................................................................................... 6213.23 Inlet swivelling screw-fitting .............................................................. 6313.24 Screw-in hose nozzle ......................................................................... 6313.25 Hose PVC-W ....................................................................................... 6313.26 Hose clamp .......................................................................................... 63

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Explanation of symbols, signs and abbreviations

General warning Dangerous electrical voltage Risk of falling Hot surfaces

Unintentional intake Crushing hazard Pressure injection Suspended load

Electrostatically sensitive components

Potentially explosive atmosphere

Wear personal protective equipment (goggles)

Wear personal protective equipment (face shield)

Wear personal protective equipment (gloves)

Wear personal protective equipment (protective clothes)

Wear personal protective equipment (safety shoes)

Release the product. General obligation

Keep unauthorized persons away.

Protective earth

CE marking Disposal, recyclingDisposal of waste electrical and electronic equipment

Warning level Consequence Probability Symbol Meaning

DANGERDeath, serious injury

imminent Chronological guidelines

WARNINGDeath, serious injury

possible Lists

CAUTIONMinor injury

possible Refers to other facts, causes, or consequences

ATTENTION Property damage possible

The following abbreviations may be used within these instructions. Symbols within safety notes mark the kind and source of the hazard.

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Abbreviations and conversion factors

re. regarding °C degrees Celsius °F degrees Fahrenheitapprox. approximately K Kelvin Oz. Ouncei.e. that is N Newton fl. oz. fluid ounceetc. et cetera h hour in. inchposs. possibly s second psi pounds per square inchif appl. if applicable d day sq.in. square incha.a.r. as a rule Nm Newtonmeter cu. in. cubic inchincl. including ml millilitre mph miles per hourmin. minimum ml/d millilitre per day rpm revolutions per minutemax. maximum cc cubic centimetre gal. gallonmin. minute mm millimetre lb. poundetc. et cetera l litre hp horse powere.g. for example dB (A) Sound pressure level kp kilopoundkW kilowatt > greater than fpsec feet per secondU Voltage < less than Conversion factorsR resistance ± plus/minus length 1 mm = 0.03937 in.I current Ø diametre Area 1 cm² = 0.155 sq.inV volt kg kilogram Volume 1 ml = 0.0352 fl.oz.W watt rh relative humidity 1 l = 2.11416 pints (US)AC alternating current ≈ about Mass 1 kg = 2.205 lbsDC direct current = equal to 1 g = 0.03527 oz.A ampere % per cent Density 1 kg/cc = 8.3454 lb./gal(US)Ah Ampere hour ‰ per mille 1 kg/cc = 0.03613 lb./cu.in.Hz Frequency [Hertz] ≥ greater than Force 1 N = 0.10197 kpnc normally closed ≤ less than Pressure 1 bar = 14.5 psino normally open contact mm2 square millimetre Temperature °C = (°F-32) x 5/9OR logical OR rpm-1 revolutions per minute output 1 kW = 1.34109 hp& logical AND acceleration 1 m/s² = 3.28084 ft./s²

speed 1 m/s = 3.28084 fpsec.1 m/s = 2.23694 mph

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1. Safety instructions

1.1 General safety instructions

○ The owner must ensure that safety infor-mation has been read by any persons en-trusted with works on the product or by those persons who supervise or instruct the before-mentioned group of persons. In addition, the owner must also ensure that the relevant personnel are fully fa-miliar with and have understood the con-tents of the Instructions. It is prohibited to commission or operate the product prior to reading the Instructions.

○ These Instructions must be kept for fur-ther use.

○ The described products were manufac-tured according to the state of the art. Risks may, however, arise from a usage not according to the intended purpose and may result in harm to persons or damage to material assets.

○ Any malfunctions which may affect safety must be remedied immediately. In addi-tion to these Instructions, general statu-tory regulations for accident prevention and environmental protection must be observed.

1.2 General behaviour when handling the product

○ The product may be used only in aware-ness of the potential dangers, in proper technical condition, and according to the information in these instructions.

○ Familiarize yourself with the functions and operation of the product. The speci-fied assembly and operating steps and their sequences must be observed.

○ Any unclear points regarding proper condition or correct assembly / operation must be clarified. Operation is prohibited until issues have been clarified.

○ Keep unauthorized persons away.

○ Wear personal protective equipment always.

○ Precautionary operational measures and instructions for the respective work must be observed.

○ Responsibilities for different activities must be clearly defined and observed. Uncertainty seriously endangers safety.

○ Safety-related protective and emergency devices must not be removed, modified or affected otherwise in their function and are to be checked at regular intervals for completeness and function.

○ If protective and safety equipment has to be dismantled, it must be reassembled immediately after finishing the work, and then checked for correct function.

○ Remedy occurring faults in the frame of responsibilities. Immediately inform your superior in the case of faults beyond your competence.

○ Never use parts of the centralized lu-brication system or of the machine as standing or climbing aids.

1. Safety instructions

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1.3 Intended use

The mechanically driven oil pump MOP212 serves to be integrated in a lubrication sys-tem for lubrication of chain drives in the ag-ricultural and construction machinery sector as well as in the industry. The pump should be used only within com-mercial machines or systems. Full compli-ance with any information referenced in these instructions, particularly with the safety information, is part of the intended use.

1.4 Foreseeable misuse

Any usage of the product differing from the aforementioned conditions and stated purpose is strictly prohibited. It is expressly forbidden to be used:

○ in continuous operation

○ with waste oil, gear oil, glycol oil and veg-etabel oil

○ outside the indicated temperature range

○ with non-specified means of operation

○ in areas with aggressive or corrosive ma-terials (e.g. high ozone pollution).

○ in areas with harmful radiation (e. g. ion-ising radiation)

○ to supply, transport, or store hazardous substances and mixtures in accordance with annex I part 2-5 of the CLP regula-tion (EC 1272/2008) and marked with GHS01 - GHS06 and GHS08 hazard pictograms.

○ to feed, forward, or store gases, liquefied gases, dissolved gases, vapours, or fluids whose vapour pressure exceeds normal atmospheric pressure (1013 mbar) by more than 0.5 bar at the maximum per-missible operating temperature.

○ in an explosion protection zone

1.5 Painting of plastic parts

Painting of any plastic parts or seals of the described products is expressly pro-hibited. Remove or completely tape parts concerned before painting the superior machine.

1. Safety instructions

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1.6 Reference on Pressure Equipment Directive 2014/68/EU

Because of its performance data the product does not achieve the limit values defined in Article 4 (1) (a) (i) and is therefore excluded from the scope of application of Pressure Equipment Directive 2014/68/EU following Article 4 (3).

1.7 Modiications of the productUnauthorized conversions or modifications may result in unforeseeable impacts on safety and functionality. Therefore, any un-authorized conversions or modifications are expressly prohibited.

1.8 Inspections prior to delivery

The following inspections were carried out prior to delivery:

○ Safety and functional tests

1.9 Other applicable documents

In addition to these instructions, the fol-lowing documents must be observed by the respective target group:

○ Operational instructions and approval rules

○ Safety data sheet (MSDS) of the lubricant used.

Where appropriate:

○ Project planning documents

○ Any documents of other components required to set up the centralized lubrica-tion system

The operator must supplement these docu-ments with the relevant applicable national regulations of the country of use. When sell-ing or forwarding the product, make sure to attach these Instructions to it.

1.10 Notes related to the type identii-cation plate

The type identification plate states important characteristics such as type designation, or-der number, and regulatory characteristics.

To ensure that the loss of data due to an il-legible type identification plate is avoided, the characteristics should be entered in the Instructions.

Model: ________________________________

P. No. _________________________________

S. No. _________________________________

Year of construction (MM/YY) ________________________

Type identification plate MOP212 Fig. 1

652 XXXXX X

MM/JJ

1. Safety instructions

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1.11 Persons authorized to operate the pump

1.11.1 Operator

A person who is qualified by training, know-ledge and experience to carry out the func-tions and activities related to normal opera-tion. This includes avoiding possible hazards that may arise during operation.

1.11.2 Specialist in mechanics

Person with appropriate professional educa-tion, knowledge and experience to detect and avoid the hazards that may arise during transport, installation, start-up, operation, maintenance, repair and disassembly.

1.12 Brieing of external techniciansPrior to commencing the activities, external technicians must be informed by the opera-tor of the company safety provisions, the applicable accident prevention regulations to be maintained, and the functions of the superordinate machine and its protective devices.

1.13 Provision of personal protective equipment

The operator must provide suitable personal protective equipment for the respective location of operation and the purpose of operation.

1.14 Operation

The following must be observed during commissioning and operation.

○ Any information within this manual and the information within the referenced documents.

○ All laws and regulations that the operator must observe.

1.15 Emergency stopping

In case of an emergency stop the pump sta-

tion by:

○ Switching off the superior machine or system in which the product has been integrated.

○ Actuating the emergency stop switch of the superior machine.

1. Safety instructions

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1.16 Transport, installation, main-tenance, malfunctions, repair, shutdown, disposal.

○ All relevant persons must be informed of the activity prior to starting any work. Observe the precautionary operational measures and work instructions.

○ Carry out transport using suitable trans-port and hoisting equipment on suitable ways only.

○ Maintenance and repair work can be subject to restrictions in low or high tem-peratures (e.g. changed flow properties of the lubricant). Therefore, where possible, try to carry out maintenance and repair work at room temperature.

○ Prior to performing work, the product and the machine or system in which the product is or will be integrated must be disconnected from the power supply and secured against unauthorized activation.

○ Ensure through suitable measures that movable or detached parts are immobi-lized during the work and that no limbs can be caught in between by inadvertent movements.

○ Assemble the product only outside of the operating range of moving parts, at an adequate distance from sources of heat or cold. Other units of the machine or ve-hicle must not be damaged or impaired in their function by the installation.

○ Dry or cover wet, slippery surfaces accordingly.

○ Cover hot or cold surfaces accordingly.

○ Do not touch cables or electrical compo-nents with wet or damp hands.

○ Undertake drilling at non-critical, non-load bearing parts only. Use any available boreholes. Do not damage lines and ca-bles when drilling.

○ Observe possible abrasion points. Protect the parts accordingly.

○ All components used must be designed according to the maximum operating pressure and the maximum respectively minimum operating temperature.

○ No parts of the centralized lubrication system may be subjected to torsion, shear, or bending.

○ Check all parts prior to their usage for contamination and clean, if necessary.

○ Observe the specified tightening torques. When tightening, use a calibrated torque wrench.

○ When working with heavy parts use suit-able lifting tools.

○ Avoid mixing up or wrong assembly of dismantled parts. Mark these parts accordingly.

1. Safety instructions

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1.17 Initial start-up / daily start-up

Ensure that:

○ All safety devices are completely available and functional

○ All connections are correctly connected

○ All parts are correctly installed

1.18 Cleaning

○ Risk of fire and explosion when using inflammable cleaning agents. Only use non-flammable cleaning agents suitable for the purpose.

○ Do not use aggressive cleaning agents.

○ Thoroughly remove residues of cleaning agents from the product.

○ Do not use steam jet and high pressure cleaners.

○ Cleaning work on energized components of the superior machine may be carried out by electrical specialists only.

○ Mark damp areas accordingly.

1. Safety instructions

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1.19 Residual risks

Residual risk Prevention/ remedy

Life cycle: Transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal

Dropping of lifted parts or tools ○ No people may remain under suspended loads. Keep unauthorized persons away. Secure suspend-

ed loads using suitable hoisting equipment (e.g. tapes, belts, ropes, etc.).

Falling of parts through insufficient fixing to the machine

○ Fix parts only to machine parts with sufficient load capacity. Observe the weight. Observe the stated tightening torques. If no tightening torques are stated, apply tightening torques according to the screw size characteristics for 8.8 screws. Literature, see screw manufacturer.

Winding of objects, e. g. straw, plants ○ Cover the drive shaft ○ Periodic inspections of the drive shaft

People slipping due to floor contamination with spilled or leaked lubricant

○ Be careful when connecting or disconnecting lubricant feed lines ○ Promptly apply suitable binding agents to remove the leaked or spilled lubricant. ○ Follow the operational instructions for handling lubricants and contaminated parts

Tearing or damaging of lines when installed on moving machine parts

○ If possible, do not install on moving parts. If this cannot be avoided, use flexible hose lines

Ripping out/ damage to lines due to assembly at chafing points or assembly with too little bending radius

○ Use protective pipes or spring coils

1. Safety instructions

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Residual risk Prevention/ remedy

Lubricant spraying out due to faulty compo-nent fitting or line connection

○ Use suitable hydraulic screw connections and lines for the stated pressures. Check these prior to commissioning for correct connection and damage.

Life cycle: Transport, assembly, start-up, operation, malfunction, troubleshooting, repair, maintenance, shutdown, disposal

Contamination of the environment with lubri-cant and wetted parts

○ Dispose of the parts following the valid legal and company regulations.

1. Safety instructions

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2. Lubricants

2.1 General information

Lubricants are used specifically for certain application purposes. In order to fulfil their tasks, lubricants must fulfil various require-ments to varying extents.

The most important requirements for lubri-cants are:

○ Reduce friction and wear

○ Corrosion protection

○ Noise minimisation

○ Protection against contamination or penetration of foreign objects

○ Cooling (primarily with oils)

○ Longevity (physical/ chemical stability)

○ economic and ecological aspects

2.2 Selection of lubricants

SKF considers lubricants to be an element of system design. A suitable lubricant is se-lected already when designing the machine and forms the basis for the planning of a centralized lubrication system.

The selection is made by the manufacturer or operator of the machine, preferably to-gether with the lubricant supplier based on the requirement profile defined by the spe-cific application.

Should you have little or no experience with the selection of lubricants for centralized lu-brication systems, please contact SKF.

If required we will be glad to support cus-tomers to select suitable components for feeding the selected lubricant and to plan and design their centralized lubrication system.

You will avoid possible downtimes through damage to your machine or system or dam-age to the centralized lubrication system.

2.3 Material compatibility

Lubricants must generally be compatible with the following materials:

○ steel, grey iron, brass, copper, aluminium

○ NBR, FPM, ABS, PA, PU

2.4 Temperature characteristics

The lubricant used must be suitable for the specific operating temperature of the product. The viscosity required for proper operation of the product must be adhered to. It must not be exceeded in case of low tem-peratures nor fall below specification in case of high temperatures. Specified viscosities, see chapter Technical data.

2. Lubricants

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2.5 Ageing of lubricants

After a prolonged downtime of the machine, the lubricant must be inspected prior to re-commissioning as to whether it is still suitable for use due to chemical or physical ageing. We recommend that you undertake this inspection already after a machine downtime of 1 week.

If doubts arise as to a further suitability of the lubricant, please replace it prior to re-commissioning and, if necessary, undertake initial lubrication manually.

It is possible for lubricants to be tested in the company's laboratory for their suitability for being pumped in centralized lubrication sys-tems (e.g. "bleeding").

Please contact SKF if you have further ques-tions regarding lubricants.

You may request an overview of the lubri-cants tested by SKF.

Only lubricants specified for the product may be used. Unsuitable lubricants may lead to a failure of the product.

Do not mix lubricants. This may have unforeseeable effects on the usability and therefore on the function of the centralized lubri-cation system.

When handling lubricants the rel-evant safety data sheets and haz-ard designations, if any, on the packaging have to be observed.

Due to the multitude of possible additives, it is possible that indi-vidual lubricants, which according to the manufacturer's data sheets fulfil the necessary specification, are not in fact suitable for use in centralized lubrication systems (e.g. incompatibility between synthetic lubricants and materi-als). In order to avoid this, always use lubricants tested by SKF.

2. Lubricants

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3. Overview, functional description

1 MOP212

The MOP212 is a mechanically driven oil pump.

2 pump element The MOP212 pump can be operated with up to 12 pump elements (2).

3 Outlet fittingThe outlet fitting serves to connect the lubri-cation line.

4 Inlet swivelling screw-fitting G 1/4“The inlet swivelling screw-fitting (4) serves to connect the supply line between the MOP212 and the oil reservoir.

5 Vent screwRemove the vent screw (5) when filling the MOP212 for the first time.

6 Drain plugTo empty the MOP212 the drain plug (6) must be removed.

Front view of the MOP212 Fig. 2

1

4

2

6

5

3

3. Overview, functional description

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Rear view of the MOP212 Fig. 3MOP drive shafts

The MOP212 disposes of 2 drive shafts (7a, 7b). Depending on the ratio one of the drive shafts drives the MOP212 thus supplying lubricant to the roller chain.

7a MOP drive shaft (ratio i = 19.53)

7b MOP drive shaft (ratio i = 7.7)

8 Drive shaft for MGP101In addition it is possible to attach a mechani-cal grease lubrication pump type MGP101 to this drive shaft (8). This tandem system allows to provide chains with oil and at the same time lubricate the bearings with grease. The system is particularly suitable for balers.

7 a

8

7b

3. Overview, functional description

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9 Reservoir, 5 litresThe lubricant (9) is stored in the reservoir.

9a Reservoir lid

The reservoir lid (9a) serves to close the reservoir.

9b Strainer insertThe strainer insert (9b) is suspended in the reservoir and prevents larger dirt particles (mash size 500 μm) from entering the reser-voir when filling with lubricant.

Reservoir Fig. 4

9

9b

9 a 9 a

3. Overview, functional description

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10 Drive shaft (provided by the operator)This drive shaft (10) drives the MOP212.

11 Hose stud

The hose stud (11) serves to connect the res-ervoir with the supply line.

12 Supply line (Ø 12 mm)The supply line (12) connects the reservoir via the inlet swivelling screw-fitting (4) with the MOP212.

13 Lubrication line (Ø 4 or Ø 6 mm)The lubrication lines (13) connect the pump elements with the brushes or felt strips posi-tioned near the lubrication points.

14 Screw-in fittingThe screw-in fittings (14) serve to connect individual parts, e. g. brush and lubricant feed line.

15 BrushThe brush (15) is used for the lubrication of the roller chains.

16 Felt stripsThe felt strips (16) are used for the lubrica-tion of plane surfaces. At the same time dirt and particles are wiped off.

Design of an MOP212 Fig. 5

9

12

1610

7 a

7b

4

2 13

11

14

15

3. Overview, functional description

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17 Filling level labelThe label (18) serves to control the filling level.The filling level must remain above the mini-mum filling level (MIN) and below the maxi-mum filling level (MAX).

Adhesive label Fig. 6

17

CHAIN OIL

ONLY

MAX.

MIN.

3. Overview, functional description

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4. Technical data

Admissible operating temperature range -10 °C to + 70 °C

The indicated operating temperature range of the pump presupposes the suitability of the lubricant used for the respective actually existing oper-ating temperature.

Operating pressure 10 bar max.

Connection fitting Plug-in type connection Ø 4, Ø 6 and Ø 12 mm

Feed lines Ø 4 or Ø 6 mm

Supply line (from the reservoir to the pump) Ø 12 mm

Installation position horizontal, inlet screw fitting towards the top

Sound pressure level < 70 dB (A)

Empty weight of the pump (without oil and without pump elements) approx. 1.5 kg

Reservoir sizeNominal size: 5 lUsable size: 3.5 l between MIN and MAXInitial filling 4.2 l

Approved lubricants Organic oils or synthetic oils based on ester.

Check the oil level of the MOP reservoir at regular intervals to avoid damages to the pump due to an operation without oil.

Output/ stroke without dosing ring with 1 dosing ring with 2 dosing rings

0.075 cc0.05 cc0.025 cc

Admissible range of operating viscositymin. 40 mm2/s max. 2000 mm2/s

Drive shafts (7a, 7b)

Diametre: 7 mmAdmissible input speed range: 30 to 280 rpm-1

Ratio (7a) 19.53 : 1Ratio (7a) 7.7 : 1

Drive shafts (MGP101)Diametre: 7 mmAdmissible input speed range: up to 20 rpm-1

4. Technical data

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The stated tightening torques must be adhered to.

Pump element with housing 10 Nm - 1 Nm

Closure screw with housing 1 Nm - 0.1 Nm

4.1 Tightening torques

4. Technical data

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4.2 Type identiication code MOP212 Identification code

MOP2 12 - 12 / 9 - 3 A - 4 B - 2 C - 3 VMOP2 12 - 10 / 10 7 A - 3 B

Basic type of pump MOP2

with max. 12 pump elements

Version1 - 12 = number of punched outlets

1 - 12 = number of pre-installed pump elements

Number of pump elements (1 to 12)

A = Pump element 0.075 ccm/stroke (without dosing ring)

Number of pump elements (1 to 12)

B = Pump element 0.05 ccm/stroke (with 1 dosing ring)

Number of pump elements (1 to 12)

C = Pump element 0.025 ccm/stroke (with 2 dosing rings)

Number of pump elements (1 to 12)

V = Closure cap

-

4. Technical data

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The MOP212 can be supplied with up to 12 preassembled pump elements (A).

Instead of pump elements the MOP212 can be supplied also with closure caps (B) for retrofit installation of the pump elements.

MOP212 with closure caps Fig. 7

AB

4. Technical data

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Assignment of the outlet positions1)

1 2 3 4 5 6 7 8 9 10 11 12

Nu

mbe

r of

pu

mp

elem

ents

12 X X X X X X X X X X X X

11 X X X X X X X X X X X

10 X X X X X X X X X X

9 X X X X X X X X X

8 X X X X X X X X

7 X X X X X X X

6 X X X X X X

5 X X X X X

4 X X X X

3 X X X

2 X X

1 X

Installation plan of the pump elements Fig. 8

1) as delivered

4.3 Installation plan of the pump elements

4. Technical data

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Output diagram with drive shaft 7a Fig. 9

1.2

1

0.8

0.6

0.4

0.2

0

30 60 90 100 120 150 180 210 240 280

0.38

0.72

1.08

0.360.26

0.13

Input speed range of drive shaft 7a with ratio i = 19.53 (min-1)

Ou

tpu

t vol

um

e pe

r pu

mp

elem

ent (

ccm

/ m

in)

Pump element: without dosing ring

with 1 dosing ring

with 2 dosing rings

4.4 Output diagram of drive shaft 7a

4. Technical data

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Output diagram with drive shaft 7b Fig. 10

Input speed range of drive shaft 7b with ratio i = 7.7 (min-1)

1.2

1.4

1.6

1.8

2

2.2

2.4

2.6

2.8

3

1

0.8

0.6

0.4

0.2

0

30 60 90 100 120 150 180 210 240 280

0.97

1.82

2.73

0.91

0.65

0.32

Ou

tpu

t vol

um

e pe

r pu

mp

elem

ent (

ccm

/ m

in)

Pump element: without dosing ring

with 1 dosing ring

with 2 dosing rings

4.5 Output diagram of drive shaft 7b

4. Technical data

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5. Delivery, returns, and storage

5.1 Delivery

After receipt of the shipment, check the shipment for damage and completeness according to the shipping documents. Im-mediately report any transport damages to the forwarding agent.

Keep the packaging material until any dis-crepancies are resolved. During in-house transport ensure safe handling.

5.2 Returns

Clean parts and pack them properly, i.e. fol-lowing the regulations of the recipient coun-try, before returning them.

Protect the product against mechanical influences such as impacts. There are no re-strictions for land, sea or air transport.

Mark returns on the packaging as follows.

Before application inspect the products with regard to possi-ble damages occurred during their storage. This particularly applies for parts made out of plastic and rubber (embrittle-ment) as well as for compo-nents primed with lubricant (ageing).

5. Delivery, returns, and storage

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6. Assembly

6.1 General information

Only qualified technical personnel may install, operate, maintain, and repair the products described in these Instructions. Qualified technical personnel are persons who have been trained, assigned, and in-structed by the operator of the final product, into which the described product shall be integrated.

Such persons are familiar with the relevant standards, rules, accident prevention regu-lations, and assembly conditions as a result of their training, experience, and instruction. They are qualified to carry out the required activities and in doing so recognize and avoid any potential hazards.

Before assembling the product, the packag-ing material as well as possible transport locking devices must be removed.

Keep the packaging material until any dis-crepancies are resolved.

6.2 Installation

Protect the product against humidity and vibration and install it in an easily accessible position to ensure all other installations can be carried out without any problem.

During assembly always pay attention to the following:

○ Secure the feed lines of the superior ma-chine, into which the product is or will be installed, against unauthorized activation

○ Install the product on a sufficiently large, stable and even surface

○ Other units must not be damaged by the assembly

○ The product must not be installed within the range of moving parts

○ Install the product at an adequate dis-tance from sources of heat and cold Adhere to safety distances and legal pre-scriptions on assembly and prevention of accidents

6. Assembly

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Minimum assembly dimensions Fig. 12 6.3 Minimum assembly dimensions

Ensure sufficient space for the installa-tion or for possible maintenance or repair works of the product by leaving a free space of at least 100 mm into each direc-tion in addition to the stated dimensions

6.4 Subsequent coniguration of the pump

Should the pump need to be configured subsequently (e.g. changed number of pump elements), make sure to observe the installation plan of the pump elements (chapter 4.3).

ca

.30

0

12

0

8,5

12

0

205

185

206190

Ø 8,4

Ø 1

54

11

299

64

22

89

9

1

6. Assembly

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Installation of the MOP212 Fig. 13 6.5 Install the MOP212

NOTICE

During installation make sure that the drive shaft used by the MOP212 and the drive shaft (10) provided by the operator are in parallel. Max. deviation ≤ 0.3 mm.

Fasten the pump to the two mounting points (A).

To do so proceed as follows:

• Drill the mounting holes (dimensions see chapter 6.3).

• Check drive shafts for parallelism and correct, if necessary.

• Install the pump.

2 x screw M8 (strength class 8.8)

2 x nut M8 (strength class 8.8)

2 x washer 8

Tightening torque = 20 Nm ± 2 Nm

4

5

A

6. Assembly

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6.6 Install reservoir and connect it to the MOP212

• Mount the reservoir (9) on the two bores (see chapter 6.3) above the MOP212.

Tightening torque = 25 Nm + 2.5 Nm

• Connect the supply line (12) with the inlet swivelling screw-fitting (4) and the hose stud (11) and ensure proper routing of the line between the reservoir (9) and the MOP212.

Installation of the reservoir and connection to the MOP212 Fig. 14

9

11

12

4

6. Assembly

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6.7 Connect the drive shafts

6.7.1 Connecting option with hose (standard)

Application: Short distance between the drive shafts.

• Move hose (18) onto the shaft of the MOP and fasten with hose clamp (19).

• Slightly bend the hose, move it to the shaft provided by the operator and fas-ten it with the hose clamp.

Connecting option with hose NW7 Fig. 15

19 18

1919

18

10

6. Assembly

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6.7.2 Connecting option with lexible shaft (option)

Application: Longer distance (max. 1000 mm) between the drive shafts.

CAUTION

If the MOP212 shall be driven by a flexible shaft, the two shafts must be provided with a suitable separating protective de-vice. This protective device prevents, e.g. the winding of straw.

Connecting part (20) and threaded pins (23) must be or-dered separately.

• Move the connecting part (20) onto the chosen drive shaft of the pump.

• Screw the connecting part (22) onto the drive shaft (10) provided by the operator.

• Plug the flexible shaft (21) into the con-necting parts (20) and (22).

• Wet threaded pins (23) with e.g. Loctite 274 and screw them into the connect-ing parts.

Connecting option with flexible shaft Fig. 16

20 21

22

1

20

23

21

22

10

6. Assembly

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6.8 Coniguration of the lubrication lines

NOTICELay lubrication lines following DIN 20066 (see data sheet 810-53833-1).

○ Do not twist hose lines during installation.

○ If possible, fix hose brackets to straight sections.

○ In case of the components that can be moved against each other ensure suf-ficient buffer of the lubrication line.

○ Lay hose slightly sagging.

○ Keep sufficient distance to edges.

○ Cover sharp-edged components.

○ Protect hose by means of protective hose.

○ Lines must be laid close to the machine / the vehicle.

○ No loops or projecting lines.

NOTICE

Lines must be laid close to the machine / the vehicle. No loops or projecting lines.

Order the lubrication lines corresponding to the required length and diameter and then install the lines.

If the lubrication lines were or-dered without tailoring, please proceed as follows:

• Select the lubrication lines according to the required diameter.

• Cut the lubrication lines to the required lengths.

• Lubrication lines are laid fol-lowing DIN 20066.

6. Assembly

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15

14

16

6.9 Mount brushes or felt strips

NOTICE

○ When using brushes or felt strips en-sure even distribution of the lubricant volume on the entire width of the chain.

○ Brush or felt strip may be touching the chain or lubrication point only slightly.

• Connect the brush (15) or felt strip (16) with the required screw-in fitting (14).

• Repeat procedure for all brushes or felt strips and screw-in fittings.

Installation of brush or felt strip Fig. 17

6. Assembly

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6.10 Installation of the lubrication line in the Quicklinc connection elements

Connection of the line• Push the line in the direction of the

arrow into the Quicklinc connector connected to the pump element until it stops.

• Push the line in the direction of the arrow into the Quicklinc connector con-nected to the brush or felt strip.

Disconnection of the line• Press the line into the Quicklinc con-

nector together with the chuck (A) in the direction of the arrow to release the clamping claws.

• Hold chuck (A) and pull out the line against the direction of the arrow.

Quicklinc connector Fig. 18

A

6. Assembly

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6.11 Filling the reservoir

Always fill the reservoir up to the MAX marking only. Other-wise, in case of a strong terrain incline of more than 20 ° oil may leak from the oil reservoir.

To fill the reservoir proceed as follows:

• Unscrew the reservoir lid (9 a).

• Fill clean oil through the strainer insert )b) up to the line of the max. filling level (MAX).

• Reposition and close the reservoir lid (9a).

Filling the reservoir Fig. 19

MIN.

MAX.

9 a

9b

6. Assembly

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6.12 Filling the MOP212

To fill the pump, proceed as follows:

• Remove the vent screw (5) of the MOP212 to allow oil flowing from the reservoir into the pump.

• If the pump is filled up to the maximum filling level Lmax , close the pump again with the vent screw (5).

• If necessary, refill clean oil up to the line of the max. filling level (MAX).

Filling the MOP212 Fig. 20

5

Lmax

6. Assembly

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6.13 Emptying the MOP212

To empty the pump, proceed as follows:

• Provide a collecting bin to collect pos-sibly leaking oil.

• Disconnect the supply line (12) be-tween the reservoir and the MOP212 to prevent the oil from flowing into the pump.

• Remove the drain screw (6).

• Reinstall the drain screw after the emptying procedure.

Emptying the MOP212 Fig. 21

12

6

6. Assembly

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6.14 Retroit the MOP212 with pump elements

6.14.1 Installing/ de-installing the dosing rings

A prerequisite for the following work steps is that prior to start-ing the work, the oil in the pump was removed completely and the lubrication lines of the respective pump elements were removed entirely, too.

NOTICE

If dosing rings (24) need to be removed or to be installed, remove the O-ring (2a) from the pump element and reinstall it after the assembly/ disassembly of the dosing rings.

• Unscrew the fitting (3) with a fork wrench AF8 (F) anticlockwise out of the pump element. (see A)

• Unscrew the pump element (2) at its hexagon (AF19) out of the pump hous-ing. (see B)

Installation of the dosing rings Fig. 22

2

3

F

24

G

A B

6. Assembly

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• Make sure that all parts of the pump ele-ment (including O-ring 2a, spring 2b and piston 2c) have been removed from the pump housing.

• Remove the dosing rings downwards via the piston (2c) respectively mount them upwards via the piston.

Installation of the dosing rings Fig. 23

2 2 a 2b2c

6. Assembly

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Retrofitting with pump elements Fig. 24 6.14.2 Retroitting with pump elementsNOTICEThe pump can be damaged.

When retrofitting the pump elements observe the assembly plan of the pump elements (page 28).

• Provide the pump element (2) accord-ing to its lubricant requirement with dosing rings (24). (see "Technical data - Output diagrams ")

• Lightly oil pump element (2) and O-ring (2a) and carefully press into the outlet bore in such way that piston (2c), spring (2b) and O-ring (2a) remain in the cor-rect position ot the pump element.

• First of all turn the pump element in the outlet bore shortly anticlockwise to overcome the beginning of the thread.

2 2 a 2b2c

2

24

G

3

6. Assembly

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• Then screw the pump element (2) into the outlet bore clockwise and tighten the pump element in the housing.

Tightening torque = 10 Nm - 1 Nm

• Provide the pump elements concerned with the fittings.

3

2

24

G

Retrofitting with pump elements Fig. 25

6. Assembly

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YES NO

Pump and reservoir have been mounted correctly

There are no leakages visible on the connections or on the drain/ vent screw or on the pump elements

Pump configuration corresponds to the intended use

The supply line has been laid correctly

The reservoir has been filled with suitable lubricant (under observation of MIN/MAX)

No visible damage, contamination and corrosion

Any dismantled protection and monitoring equipment has been reassembled and checked for correct function

When using a flexible shaft: Separating protective device around the shaft existent and functional

Remedy occurring faults prior to the initial start-up in the frame of responsibilities. Immediately inform your superior in the case of faults beyond your competence.

7. Initial start-up

7.1 Inspections prior to commissioning

In order to warrant safety and function, prior to the initial start-up check the following:

7. Initial start-up

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7.2 Activating the MOP212

Activation will start as soon as the drive shaft provided by the operator starts turning.

YES NO

No unwanted escape of lubricant from connections

Chains and friction points to be lubricated are provided with the planned amount of lubricant

Remedy occurring faults in the frame of responsibilities. Immediately inform your superior in the case of faults beyond your competence.

7.3 Inspections prior to initial start-up

In order to warrant safety and function, during the initial start-up check the following:

7. Initial start-up

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WARNING

Cleaning execution, required personal protective equipment, cleaning agents and devices following the valid operational regulations of the operator.

8. Cleaning

8.1 Cleaning agents

Cleaning agents compatible with the ma-terial may be used only. (Materials, see chapter 2.3).

Thoroughly remove residues of cleaning agents from the product and rinse off with clear water.

8.2 Exterior cleaning

• Mark and secure wet areas.

• Keep unauthorized persons away.

• Thorough cleaning of all outer surfaces with a damp cloth.

Make sure to keep the reser-voir closed during the cleaning procedure.

8.3 Interior cleaning

Normally, interior cleaning is not required.

Should incorrect or contaminated lubricant have been filled, inside cleaning of the prod-uct will be required.

To do so, contact the SKF Customer Service.

8. Cleaning

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9. Maintenance

9.1 Safety measures before carrying out maintenance works

Any maintenance works may be carried out by qualified specialists only, Before carrying out any repair work, take at least the follow-ing safety measures:

○ Prevent access by unauthorised persons

○ Mark the working area accordingly

○ Disconnect the machine or system into which the product is or will be integrated from the power supply and secure it against unauthorized activation

○ Cover neighbouring units that are live

○ Wear personal protective equipment always

9. Maintenance

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Maintenance check list

Activity to be done YES NO

Mechanical connections carried out correctly

Strainer inside the reservoir checked

All lubrication lines checked for damages

Check whether there are contaminations on the drive shaft, e.g. dust, straw and wound up parts

No visible damage, contamination and corrosion

Any dismantled protection and monitoring equipment has been reassembled and checked for correct function

No unusual noises, vibrations, accumulation of moisture, or odours present

No unwanted escape of lubricant from connections

Lubricant is supplied free from bubbles

Chains, bearings and friction points to be lubricated are provided with the planned amount of lubricant

9.2 Carrying out maintenance

9. Maintenance

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10. Troubleshooting

Fault Possible cause / apparent by: Remedy

No oil leaking from the lubrication point / poor lubrication

○ Oil reservoir empty ○ Fill the reservoir, vent the pump

○ Fitting or line towards the brush or the felt strip leaking

○ Check fittings and lines

○ Brush or felt strip clogged or worn

○ Defective pump element

○ Replace defective or clogged brush or felt strip

○ Check and, if necessary, replace pump element

Excessive lubrication ○ Wrong metering ○ Check output volume (see "Technical data - Output diagrams"), if

necessary, use dosing rings

If the fault cannot be determined, please contact our Customer Service

10. Troubleshooting

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11. Repair

11.1 Safety measures before carrying out repair works

Repair works may be carried out by quali-fied specialists only, Before carrying out any repair work, take at least the following safety measures:

○ Prevent access by unauthorised persons

○ Mark the working area accordingly

○ Disconnect the machine or system into which the product is or will be integrated from the power supply and secure it against unauthorized activation

○ Cover neighbouring units that are live

○ Wear personal protective equipment always

11. Repair

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• Provide a collecting bin to collect possibly leaking oil below the MOP212.

• Disconnect the supply line (12) between the reservoir and the MOP212 to prevent the oil from flowing into the pump.

• Open the drain screw (6).

• After emptying the reservoir and the MOP212 close the drain screw again.

• Loosen the lubricant lines (13) from the pump elements.

• Remove the supply line (12) between the reservoir and the MOP212.

• Follow the instructions regarding instal-lation and initial start-up.

11.2 Replacement of the MOP212 Replacement of the MOP212 Fig. 26

12

6

13

11. Repair

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12. Final shutdown and disposal

12.1 Temporary shutdown

Temporarily shut the system down by:

○ switching off the superior machine.

12.2 Final shutdown and disassembly

The final shutdown and disassembly of the product must be professionally planned and carried out by the operator in compliance with all regulations to be observed.

12.3 Disposal

Countries within the European Union

Disposal should be avoided or minimized wherever possible. Disposal of products con-taminated with lubricant must be effected via a licensed waste disposal contractor in ac-cordance with environmental requirements and waste disposal regulations as well as local authority requirements.

The specific classification of the waste is in the waste producer's responsibility, as the European Waste Catalogue provides differ-ent waste disposal codes for the same type of waste but of differ-ent origin.

Parts made of plastic or metal

can be disposed of with the

commercial waste.

Countries outside the European Union

The disposal has to be done according to the valid national regulations and laws of the country where the product is used.

12. Final shutdown and disposal

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Fig. 27

13. Spare parts

The spare parts assemblies may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed.

13.1 Vent / drain screw

Designation Qty. Part number

Vent or drain screw, with O-ring 1 233-10925-1

13.2 Pump element

Designation Qty. Part number

Pump element MOP212 1 552-33238-1

13.3 Dosing ring

Designation Qty. Part number

Dosing ring 1 452-71942-1

Fig. 28

Fig. 29

13. Spare parts

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Fig. 31

13.4 Closure screw for pump element

Designation Qty. Part number

Closure screw for pump element with O-ring 1 553-34559-5

13.5 Flexible shaft

Designation Qty. Part number

Flexible shaft Ø 8 mm 1 111-35369-1

Indicate the required length in your offer

13.6 Connecting parts for pump

Designation Qty. Part number

Connecting parts for pump 1 552-34397-7

Fig. 32

Fig. 30

13. Spare parts

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13.7 Connecting parts for drive shaft M8

Designation Qty. Part number

Connecting parts for drive shaft M8 1 552-34397-8

13.8 Connecting parts for drive shaft M10

Designation Qty. Part number

Connecting parts for drive shaft M10 1 552-34397-9

13.9 Additional threaded pins

Designation Qty. Part number

Threaded pins M5 x 6 1 204-12116-1

Fig. 35

Fig. 33

Fig. 34

13. Spare parts

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Fig. 38

13.10 Strainer

Designation Qty. Part number

Strainer 1 235-13189-1

13.11 Lid

Designation Qty. Part number

Lid 1 221-12488-5

13.12 Reservoir

Designation

5-litre reservoir including hose nozzle 1 552-33352-1

Fig. 36

Fig. 37

13. Spare parts

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13.13 Fitting Ø 4 mm

Designation Qty. Part number

GEK 6510-4-M8x1 1 226-13752-1

GEK 6510-4-1/8 1 226-13752-4

WEK 6500-4-M8x1 1 226-13753-1

WEK 6500-4-1/8 1 226-13753-3

WEDK 6520-4-M8x1 1 226-13756-1

WEDK 6520- 4-1/8 1 226-13756-3

13.14 Fitting Ø 6 mm Qty. Part number

Designation 1 226-13752-7

GEK 6510-6-M8x1 1 226-13752-9

GEK 01/06/6510/8 1 226-13753-8

WEK 6500-6-M8x1 1 226-13753-4

WEK 01/06/6500/8 1 226-13756-4

WEDK 6520-6-M8x1 1 226-13756-8

WEDK 6520-6-1/8

13.15 Fitting for pump element

Designation Qty. Part number

GEK 6510-4-1/8 1 226-13752-4

WEDK EPGL-4-1/8 1 226-10956-1

GEK 01/06/6510/8 1 226-13752-9

WEDK EPGL-6-1/8 1 226-10956-2

Fig. 39

Fig. 40

Fig. 41

13. Spare parts

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13.16 Brush

Designation Qty. Part number

Brush D9 M8x1 1 452-70233-1

Brush D9 with WEK 6500-4-M8x1 1 552-32407-1

Brush D25 M8x1 1 452-72005-1

Brush D25 with WEK 6500-4-M8x1 1 552-34559-2

13.17 Tube clamp for brush

Designation Qty. Part number

Tube clamp for brush D9 1 226-13663-4

Tube clamp for brush D25 1 226-14276-2

13.18 Felt strips

Designation Qty. Part number

Felt strip 100x70x10 1 112-35319-1

Felt strip 100x50x10 1 112-35319-2

Felt strip 100x40x10 1 112-35319-4

Felt strip 100x20x10 1 112-35319-3

Fig. 42

13. Spare parts

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13.19 Hose

Designation Qty. Part number

Hose NBR black NW7 1 111-35202-4

Indicate the required length in your offer

13.20 1-ear hose clamp

Designation Qty. Part number

1-ear hose clamp D14.5 1 226-13604-9

13.21 Screw cap

Designation Qty. Part number

Screw cap incl. hose nozzle 1 552-34559-1

13.22 Lubrication line

Designation Qty. Part number

Tube PA, black 4x1 1 112-35127-7

Tube PA, black 6x1.5 1 112-35127-2

Indicate the required length in your offer

13. Spare parts

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13.23 Inlet swivelling screw-ittingDesignation Qty. Part number

Inlet swivelling screw-fitting 1 226-10882-1

13.24 Screw-in hose nozzle

Designation Qty. Part number

Screw-in hose nozzle 1 226-14359-3

13.25 Hose PVC-W

Designation Qty. Part number

Hose PVC-W NW13x3 crystal clear 1 111-35065-7

13.26 Hose clamp

Designation Qty. Part number

Hose clamp 16-26 mm 1 601004-E

13. Spare parts

Page 64: Installation instructions EN Mechanically driven oil ... · turer is the head of standardization. See manufacturer's addr ess. Standard Edition Standard Edition DIN EN ISO 12100 2011

951-171-024-EN 2017/07/13Version 02

SKF Lubrication Systems Germany GmbH Walldorf Facilities Heinrich-Hertz-Str. 2-8 DE - 69190 Walldorf Phone: +49 (0) 6227 33-0 Fax: +49 (0) 6227 33-259 E-mail: [email protected] www.skf.com/lubrication

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Drawing on five areas of competence and application-specific expertise amassed over more than 100 years, SKF brings innovative solutions to OEMs and production facilities in every major industry world-wide. These five areas of competence include bearings and bearing units, seals, lubrication systems, me-chatronics (combining mechanics and electronics into intelligent systems), and a wide range of services, from 3-D computer modelling to advanced condition monitoring and reliability and assessment man-agement systems. A global presence provides SKF customers uniform quality standards and worldwide product availability.

!Important information on product usageAll products from SKF may be used only for their intended purpose

as described in this brochure and any instructions. Not all lubricants are suitable for use in centralized lubrication systems. SKF does offer an inspec-

tion service to test customer supplied lubricant to determine if it can be used in a centralized lubrication system. SKF lubrication systems or their components are not approved for use with gases, liquefied gases, pressurized gases in solution and fluids with a vapour pressure exceeding normal atmospheric pressure (1013 mbar) by more than 0.5 bar at their maximum permissible temperature.