VersoN1 Conversion kit TDK Installation instructions

Manual reference number: AIM 001 306-4

Part number: PZ449-E8C48-00

Weight: 66,6 kg

Vehicle code: * * R2 * L - G * * * * W

AIM 001-306-5 Page 1

Tools

Revision RecordRev nr Date Page Picture Update New Deleted

steps2 17.08.2010 14 45 X

3 27.08.2010 3,4,5 X

3 27.08.2010 14,16,17,18 43,44,45,46,47,48,57,58,59,60,64,67

X

4 18.11.2010 13 37-42 X

5 25.01.2011 4 B7 X

5 25.01.2011 5 C9 X

5 25.01.2011 18 69 X

14mm

4 mm

AIM 001-306-5 Page 2

Number Quantity Part Number DefinitionA 1 15001931 Front floorB 1 15001932 Side cover leftC 1 15001933 Side cover RHD 1 15001935 Floor support LHE 1 15001936 Floor support RHF 1 15001940 Front sheetG 1 15001937 HTS separatorH 1 15001942 Floor support rearI 1 15001944 Floor support frontJ 1 15001945 HatchK 1 15001947 Middle floorL 1 15001949 Floor luggage room LHM 1 15001952 Floor luggage room RHN 1 15004254 Floor support rear LHO 1 15004255 Floor support rear RHP 1 15004260 Rear hatch support assy LHQ 1 15004261 Rear hatch support assy RHR 1 15001958 Rear HatchS 1 15001951 Full carpet floorT 1 15001960 Storage room plate leftU 1 15002450 Storage room plate right

PZ449-E8C48-02

A

G

B

S

Q

J

I

H

C

D

E

F

M

N

O

P

R

U

T

L

K

AIM 001-306-5 Page 3

PZ449-E8C48-60 Fitting kit

5x12 NSS 75 PCS 05100973 2 PCS 042 0601 2 PCS

M6x20Ø20 3 PCS 461 00 28 4930 mm 5x10x16 NSS 4 PCS

4,2x16 FLS 14 PCS 36.721004 680 mm 4,8xx16 ASS 5 PCS

3493005 2 PCS 3493003 3PCS MP 8236A 4 PCS

6x15 Umb 6 PCS 123-M6-2C ZC 5 PCS 10x25 6KF 8PCS

10,5x20x2 8 PCS Rubber plug Ø28 2 PCS 10x35 6KF 4PCS

A3A2A1

A4 A5

A8

A6

B1

A9

B2 B3

B4 B5 B6

B7 B8

A7

B9

AIM 001-306-5 Page 4

15002974 1 PCS 15002973 1 PCS

15002451 Handle cover 2 PCS

15002352 2 PCS

13-0151-4 jack strap 1 PCS

15002452 Roof belt cover 1 PCS 15002451 Bracket roof belt cover 1 PCS

15004263 Foam, self adhesive 1 PCS 29,5x11x2,5 washer 4 PCS

C1

C3

PZ449-E8C48-60 Fitting kit

C5

C2

C4

C6 C7

C9C8

AIM 001-306-5 Page 5

15002507 PZ449-E8C48-03 Innerliner, covers and plugs

Sort Plastpropp(FTB) 9 PCS 15003047 Screw rivet D8 Nylon 4 PCS

15001819 End cover 2 PCS

15001934 Innerliner lower separator 1 PCS

E1 E2

E3

E4

AIM 001-306-5 Page 6

L&R

90 sec

L&R

1

2

L&R

1

2

A2L&R L&RL&R

B8

AIM 001-306-5 Page 7

1 2

3 4

5 6

L&R

A2

1

2

3

L&R

L&R

B8

L&R

AIM 001-306-5 Page 8

7 8

9 10

11 12

B3

L&R

14

D1

12

1

1 2

21

11

2 2

2

C3 B44 mm

L&R

AIM 001-306-5 Page 9

13 14

15 16

17 18

L&R

14

D3

L&R

D2

AIM 001-306-5 Page 10

19 20

21 22

23 24

L&R

D2

1

2

14

D5

D41

2

x7

AIM 001-306-5 Page 11

25 26

27 28

29 30

14

D8

1 214 D9

x7 x7

x7 x7

L&R2

1

D6

L&R14

D7

x7 x7

AIM 001-306-5 Page 12

31 32

33 34

35 36

1

2

38-42

Ø5-5,5

38-42

screw extractor

Seatless vehicle picture 37-42

AIM 001-306-5 Page 13

37 38

39 40

41 42

L&R

14

2

11

C4

L&R x7P/N 62476-0F010-B0

3

KH

A1

4 PCS

JD1

B6/B7

L&R

D6

L&R14

2

1

33

Torque 10Nm

3

AIM 001-306-5 Page 14

43 44

45 46

47 48

4 PCS

A1

Torque 10Nm

3

2D8

B6/B7

1

N

O

1

2

D5

B6/B7

A1

4 PCS

DE

C2

1

2

3 1

2

3

C1

A8

NO

1

2

AIM 001-306-5 Page 15

49 50

51 52

53 54

12 PCS

A1

F30mm x 6 pcs(both sides)

A8

G

F

6 PCSA1

G

12 PCSA1

A

B5

12 PCSA1

AIM 001-306-5 Page 16

55 56

57 58

59 60

LM

7 PCS A7

Q

P

A8

9 PCSA1

B

9 PCSA1

C

B52 PCS Q P

4 PCS

A1

1

2

7 PCS

A7

AIM 001-306-5 Page 17

61 62

63 64

65 66

5 PCS

A9

T

C5

B1B2

D4

1

1

2

A5

UT

Torque 10Nm

B9/C9

AIM 001-306-5 Page 18

67 68

69 70

71 72

L&R

A3

J

R

A4 B5

C7

1

2

4 mm

B4

C7

C6

3 PCS

AIM 001-306-5 Page 19

73 74

75 76

77 78

S

E4

4 PCS

E1

5 pcs

E1

L&RE3

2 PCS

E2

AIM 001-306-5 Page 20

79 80

81 82

83 84