Installation Manualelsewhere (i.e. Machines Owner Manual). Advice! ... This symbol is used to denote “Alternating Current”. This symbol is used to denote “Earth (ground) terminal”

AMIG2

Installation Manual

11/2017

ACU-RITE AMIG2 3

Table of Contents

Symbol Introduction

AMIG2 Installation Manual Symbols ......................................................................... 7Message symbols.................................................................................................... 7

Changes (errors).................................................................................................. 7Symbols used on the system components ............................................................. 8

1.1 Update Information

General information ............................................................................................... 10New Release ......................................................................................................... 10

Version -20........................................................................................................ 10Version -21........................................................................................................ 10Version -22........................................................................................................ 10Version -23........................................................................................................ 10Version -25........................................................................................................ 10Version -26........................................................................................................ 10Version -27........................................................................................................ 10

2.1 Introduction to AMIG2

General information ............................................................................................... 12Installation Requirements ...................................................................................... 12

2.2 Installation Tools

Tools: .................................................................................................................... 13

3.1 E-Stop

Emergency Stop button......................................................................................... 16External E-Stop and Limit switch........................................................................... 16

3.2 Mounting and Electrical Installation

Introduction............................................................................................................ 18

3.3 Main Components

AMIG2 industrial control panel................................................................................ 19Enclosure labeling Standard................................................................................... 20Enclosure labeling Deluxe...................................................................................... 20

3.4 Grounding and Wiring Guidelines

Proper wiring of system grounds .......................................................................... 21

4

Central ground point - AMIG2 enclosure............................................................ 21General wiring guidelines ...................................................................................... 22Isolation transformer.............................................................................................. 22

3.5 AMIG2 Installation

Procedure: ............................................................................................................. 23AMI mounting fasteners................................................................................... 24

3.6 Cable Connections

Rear panel.............................................................................................................. 25Cable routing.......................................................................................................... 25

3.7 Electrical Wiring

Removing the cabinet cover .................................................................................. 26Spindle motor wiring, standard model................................................................... 26Spindle inverter...................................................................................................... 27Spindle motor wiring, deluxe model ...................................................................... 27

Coolant pump ................................................................................................... 28Guards ................................................................................................................... 29Vector/Home switch connection ........................................................................... 30

3.8 Electrical Information

AMI G2 Specification ............................................................................................. 31Switching Inputs 24 Vdc (PLC) .............................................................................. 32Switching Outputs 24 Vdc (PLC) ........................................................................... 32Fuse ratings ........................................................................................................... 33Connections:.......................................................................................................... 34

AMI Signal - 37 pin out .................................................................................... 34Servo Power output - pin out............................................................................ 35

3.9 Interconnect Cable

AMIG2..................................................................................................................... 36Connecting cable .............................................................................................. 36

3.10 Product Overview and Dimensions

Dimensions:........................................................................................................... 37AMIG2 dimensions ............................................................................................ 37

AMIG2 Interface...................................................................................................... 38PCBA pin out .................................................................................................... 38PCBA pin out ID 1071952-xx ............................................................................ 39Pin outs for TB1 ................................................................................................ 40

ACU-RITE AMIG2 5

Pin outs for TB3 ................................................................................................ 40Pin outs for TB4 ................................................................................................ 41Pin outs for TB16 .............................................................................................. 41JUMPERS ......................................................................................................... 41Pin outs for X1 .................................................................................................. 42Pin outs for X4 .................................................................................................. 42Pin outs for X12 ................................................................................................ 42Diagnostic Leds ................................................................................................ 43

3.11 System Equipment

Console ID 745604-0x, 1113777-0x....................................................................... 44

3.12 System Interconnect

Console, motor cabling, & connection................................................................... 45

3.13 Interconnect and Wiring Diagram (Standard)

Console interconnect............................................................................................. 46Standard single phase wiring diagram ................................................................... 47

3.14 Interconnect and Wiring Diagram (Deluxe)

Console interconnect............................................................................................. 48Deluxe single phase wiring diagram ...................................................................... 49Deluxe three phase wiring diagram ....................................................................... 50

3.15 Wiring Diagram

Electrical wiring...................................................................................................... 51E-Stop ladder wiring diagram................................................................................. 52

3.16 Control Panel Wiring Diagram

Electrical wiring...................................................................................................... 53Electrical wiring diagram........................................................................................ 54Electrical wiring diagram........................................................................................ 55

4.1 Software Setup and Configuration

Configuring AMIG2 in MILLPWRG2 Software ......................................................... 58External E-Stop ...................................................................................................... 58Remote GO............................................................................................................ 58Indexer................................................................................................................... 58Machine Guards..................................................................................................... 58Coolant Flood and Mist .......................................................................................... 59

6

Automatic Lubrication............................................................................................ 59Spindle Control ...................................................................................................... 59Machine Functions Soft Keys ................................................................................ 61

5.1 Maintenance

General care........................................................................................................... 64Cleaning ............................................................................................................ 64

ACU-RITE AMIG2 7

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AMIG2 Installation Manual Symbols

Message symbols

Changes (errors)

HEIDENHAIN Corporation is continuously striving to improve. Please help HEIDENHAIN Corporation by sending your request to the following e-mail address: [email protected]

Visit www.acu-rite.com for latest version of this manual.

This symbol indicates that there is one or more of the following risks when using the described function

Danger to work pieceDanger to fixturesDanger to toolDanger to machineDanger to operators

Damage!

This symbol indicates that there is risk of damage, or electrical shock if instructions are not adhered to.

Different from machine to machine!

This symbol indicates that instructions may apply differently from one type of machine to another type of machine.

Refer to another Manual!

This symbol indicates that information required is located elsewhere (i.e. Machines Owner Manual).

Advice!

This symbol indicates that an Advice tip is being provided. Important, and/or additional information about the function described.

8

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Where the following symbols appear on the AMIG2 system components, or in this document, they alert you to important safety considerations.

Symbol Description

This symbol is used to denote “Direct Current”.

This symbol is used to denote “Alternating Current”.

This symbol is used to denote “Earth (ground) terminal”.

This symbol is used to denote “Protective conductor terminal”.

This symbol is used to denote the power switch “On (supply)” position.

This symbol is used to denote the power switch “Off (supply)” position.

This symbol denotes “Caution, risk of electric shock”.

This symbol denotes “Caution, risk of danger”. Refer to the accompanying information or documentation to protect against personal injury or damage to the unit.

ACU-RITE AMIG2 9

Update Information

AMIG2

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1.1 Update Information

General information

Updates to hardware and installation are documented in this section.

New Release

Version -20

New product release.

Version -21

Pin out tables and schematics were updated.

Version -22

Updated information regarding to alter settings, auto lube control, speed input, and spindle delay. See Chapter 4.

Added Machine Functions Soft keys (MFSK). See Chapter 4. Software features available require MILLPWRG2 software

751005-04 or newer.

Version -23

Updated the Console, motor cabling, & connection diagram. See Chapter 3.13.

Version -25

Updated the Control Panel Wiring Diagram in Chapter 3.17. Removed the Automatic Oiler option in Chapter 3.8.

Version -26

Updated the E-Stop wiring diagram. See Chapter 3.1.

Version -27

Added electrical specifications for switching inputs and switching outputs. See Chapter 3.8.

ACU-RITE AMIG2 11

Introduction &

Preparation

AMIG2

12 2 Introduction & Preparation AMIG2

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IG2

2.1 Introduction to AMIG2

General information

The AMIG2 industrial control panel provides Auxiliary Machine Interface (AMI) and spindle control for MILLPWRG2.

The AMIG2 should only be used with MILLPWRG2 consoles. There are two configurations of AMIG2 as described on page 19. The standard MILLPWRG2 console (ID 745604-01 Index >= B, 745604-03 Index >= B, 1113777-01, or 1113777-03) can be used with either AMIG2 configuration. The inverter control spindle requires the spindle control console (ID 745604-02 Index >= B, 745604-04 Index >= B, 1113777-02, or 1113777-04).

The software features described in this document require MILLPWRG2 Software 751005-04 or newer.

The AMIG2 should only be installed and operated as described in this manual. Commissioning, maintenance, inspection, and operation are only to be performed by trained personnel. For more information on MILLPWRG2 please refer to the MILLPWRG2 Installation Manual (ID 1034382-2x), and User's Manual (ID 1034384-2x).

Installation Requirements

Machine location must provide proper clearances for mounting and wiring the AMIG2. Only install the AMIG2 in its intended orientation.

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Tools:

Tools required for installation:

Drills and Taps

Drivers

Hammers

Measurement tools & levels

Screwdrivers

Miscellaneous

1 1/4” center drill2 3/8” variable speed drill (heavy duty)3 #7 Drill (.201”)4 1/4-20 UNC Tap with handle

1 Hex key 3/16” (Ball driver)2 Hex key 2.5mm (Ball driver)

1 Ball Peen (12 oz)

1 Measuring tape - 12 ft2 Level - 8”

1 Small, non-conductive, flat tip2 #2 Phillips Head

1 20 ft extension cord2 Deburring tool

14 2 Introduction & Preparation AMIG2

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ACU-RITE AMIG2 15

Mounting & Electrical

Installation AMIG2

16 3 Mounting & Electrical Installation AMIG2

3.1

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Emergency Stop button

The Emergency Stop button, and Overtravel limit switches are wired in series. When any of them open, power to the motor servos is removed. Correct installation is vital for safety.

External E-Stop and Limit switch

Refer to the drawing for the AMIG2 system. All external E-Stops are wired to TB3. Refer to the wiring table TB3 see "PCBA pin out" on page 38.

Emergency Stop buttons must be installed in the system. Ensure that the relay contacts have a sufficient rating for the application.

Never alter these circuits to defeat their function. Serious injury, or machine damage could result. Observe all applicable codes as to the placement and labeling of Emergency Stop buttons.

Parts required for this installation step are included with the Limit Switch Kit (ID 33000127).

ACU-RITE AMIG2 17

3.1

E-S

top Locate the tie-wrap anchors and the 10-32 x 1/4” Phillips

head screws. On the left side of the arm along the center, punch three locations

10” apart. Drill and tap 10-32 x 1/2” deep at the punched locations. Attach the tie-wrap anchors to the arm with the PHMS.

Remove the metal 1/2” NPT nut from the X and Y axis limit switch cable.

Insert the X and Y limit switch cable into the hole in the control cabinet [1]. Secure the connection.

Connect the red and black X axis leads to screw terminals TB3-3 and TB3-4 of the AMIG2 interface board.

Connect the red and black Y axis leads to screw terminals TB3-5 and TB3-6 of terminal block 14 of the AMIG2 interface board.

1 X axis limit switch2 Y axis limit switch3 1/2” NPT nut4 Wire: RED X15 Wire: BLACK X26 Wire: RED Y17 Wire: BLACK Y28 Coolant Harness

SERVO POWEROUTPUT

AC 120 V / 15 A

AMI

X & Y AXISLIMIT SWITCH

OILERCOOLANT

SERVO POWER INPUT

AC 120 V / 15 A1


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Introduction

The following system drawings are available for reference:

Document ID Description

745604-0x1113777-0x

Console System Equipment, see page 44

1026815 Console, motor cabling, & connection, see page 45

1085469 Interconnect and single phase (Standard), see page 46

1117579 Interconnect, single and three phase (Deluxe), see page 48

1117582 DC system wiring, see page 51

1117581 E-Stop Ladder Wiring, see page 52

1111657 Control Panel Wiring, see page 53

ACU-RITE AMIG2 19

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AMIG2 industrial control panel

The AMIG2 is a compact electrical cabinet designed to be used with MILLPWRG2 consoles.

The AMIG2 provides commonly used machine interfaces and spindle control. There are two configurations of the AMIG2 available.

AMIG2 Standard ID 1109611-01

The AMIG2 Standard has I/O that can be used for various purposes. For example:

Machine guards

Limit switches

Automatic oiler

AMI Program Step. The AMI Program Step allows the programmer to specify the outputs to be turned ON or OFF, or PULSED for a certain duration. This can be used to control external devices such as an indexer.

The AMIG2 Standard can also be used with an inverter controlled spindle. The spindle control console is required for inverter controlled spindle. The console provides the standard + 10 Vdc and a spindle override knob.

AMIG2 Deluxe ID 1109611-05

The AMIG2 Deluxe includes everything in the Standard configuration plus the ability to control spindle and coolant pump using M-Functions for controlling direction (forward or reverse) and turning the spindle off.

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2 a1a

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1b2b

2a1a

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1a2 a

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1a2a

1b2b

1a2a

1b2b

2a1a

1b2b

2a1a

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1a2a

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2 0a20b

1b2b

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J P 10J P 12J P 9J P 11J P 13

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T1 L1 N N N L1DANG E R!HIG H V OLT AG EF US E:5A T250V

C AC KR S T1R S T2

+24V

+24V

G ND

G ND

G OV R

ZB R K

C OOL

LUB E

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F WD

HOME

OUT3

S WX

S WY

S WZ

OUT1IN1

IN3OUT4

IN4

IN5OUT5

OUT2IN2

QUIL1

S OV LC OV L

G OP N2

QUIL2

G OP N1

S IO3S IO4

S IO2S IO1

S IO5

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T B 1 X1

F 1

J P 4

K 1 K 8 K 2 K 5 K 6

K 7

K 4

J P 1

J P 2

J P 3

K 9

X12

T B 4

T B 3

T B 16

K 10

X4

J P 10J P 12J P 9

J P 11J P 13

K13

T1 T2 T3

14/22 95NC

A2/96NC

L1 L2 L3 13 A1

T1 T2 T3 14 A2

OL2

OL1

T1 T2 T3

97NO 98NO 95NC 96NC

F1 F2 F3

ON

OFF

SW1

TB17TB18TB19TB20TB21

LL N N

PS1

N G L/U

N G L/U

FN1

K12 K11

T1 T2 T3 T1 T2 T3

L1 L2 L3L1 L2 L3

A2

A2 A2

A2

A1A1

T1 T2 T3 T4

L1 L2 L3 L4


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745604-03 Index >= B, 1113777-01, 1113777-03) can be used with either AMIG2 configuration. The inverter control spindle requires the spindle control console (ID 745604-02 Index >= B, 745604-04 Index >= B, 1113777-02, 1113777-04). The possible combinations of consoles and AMIG2 are summarized in the table below:

Enclosure labeling Standard

The enclosure label is located on the outside of the unit, to one side, and contains information and identification specific to that enclosure.

Enclosure labeling Deluxe

The 3 phase Deluxe enclosure label is located on the outside of the unit, to one side, and contains information and identification specific to that enclosure.

Console ID’s1109611-01

AMIG2 STD

1109611-05

AMIG2 DLX

745604-01 Index >=B745604-03 Index >=B

1113777-011113777-03

Basic I/O Basic I/O,Spindle Direction

Control,Coolant Pump

745604-02 Index >=B745604-04 Index >=B

1113777-021113777-04

Basic I/O,Inverter Control

Basic I/O,Spindle Direction

Control,Coolant Pump,Inverter Control

www.acu-rite.com

AMI G2 .. STDId.-Nr. 1109611-01 xxSN 12 345 678 x

ACU-RITE®

SCCR (kA) 5

Enclosure Type 12K (IP 54)

Wiring Diagram ID 1111657

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INDUSTRIAL CONTROL PANEL FOR INDUSTRIAL MACHINERY

1 Product name2 ID number3 Serial number4 Index5 Bar Code6 Wiring Diagram ID number

www.acu-rite.com

AMI G2 .. DLXId.-Nr. 1109611-05 xxSN 12 345 678 x

ACU-RITE®

phase V f (HZ) hp kW FLA (A) LRA (A)

1 120 50/60 2 1.5 17.25 82.8

3 240 50/60 5 3.7 19 92

3 440 50/60 5 3.7 9.5 46

SCCR (kA) 5

Enclosure Type 12K (IP 54)

Wiring Diagram ID 1111657

INDUSTRIAL CONTROL PANEL FOR INDUSTRIAL MACHINERY

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31 Product name2 ID number3 Serial number4 Index5 Bar Code6 Wiring Diagram ID number

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Guidelines

Proper wiring of system grounds

Verify that building grounds conform to local codes at the time of installation. The CNC requires two ground paths from the building wiring: one via the AC 120 V line cord (factory installed), and one via the 3-Phase, AC 230 V wiring connected during installation (included with M-function control cabinets). Each enclosure has an assigned central ground point.

Central ground point - AMIG2 enclosure

If in doubt that a proper building ground exists, consult a qualified electrician.

ON

OFF

SW1

T1 T2 T3 T4

L1 L2 L3 L4

1

21 Central Ground Buss Bar2 AMIG2


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Follow these general wiring guidelines:Do not run signal wiring and power wiring in the same conduit.

Where paths must cross, make their intersections perpendicular. Segregate I/O wiring by signal type. Route wiring with different

signal characteristics by separate paths whenever possible. To prevent crosstalk, do not run harnesses that contain different signal types parallel to one another.

Establish a low-impedance, single-point ground. All noise reduction techniques depend upon proper grounding.

Routing and grounding servo wiring is more important than wire length.

Make signal wiring as short and direct as possible.

Isolation transformer

AC 120 V line must be provided.

An electrostatic-shielded isolation transformer with a rating of 2 KVA is recommended for the control system.

If output devices are connected through the transformer, add their maximum VA requirements to determine the correct transformer size.

Follow the electrical guidelines described here for any configuration that deviates from a standard CNC configuration. Failure to follow these guidelines can result in damage to the equipment, or bodily injury.

Warning!: Risk of electrical shockA risk of electrical shock exists if this product is not properly grounded. To avoid the hazard, always use a 3-conductor (grounded) power cord and ensure the ground is properly wired to the building installation.

Do not apply power until instructed to do so.

ACU-RITE AMIG2 23

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Procedure:

4”

6”6”

Caution when lifting the control cabinet. The weight of the two enclosures are approximately 12 lbs, and 14 lbs. Follow applicable safety regulations for lifting.

Machine location must provide proper clearances for mounting and wiring the control cabinet and console. Insure space around the machine allows for the control cabinet, and console cabling harnesses.

The hardware mounting kit includes an assortment of spacers to accommodate different machine surfaces for mounting to the side of the column.

If mounting the cabinet to the side of the column, then insure that the first top column mounting hole is 6 inches back from the knee’s way. This will insure that the table will not collide with the cabinet or any of it’s components.


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The listed parts below are included in the installation kit for mounting the box.

AMIG2 enclosure can be located on either side, or back of the column. First select the location of the enclosure. Insure that the front side of the AMIG2 enclosure is not protruding past the front of the knee ways of the column when mounting on the side of the column.

Center the enclosure on the side of the column, locate the top two mounting holes approximately 4” down from the top of the column. Use a level to position the enclosure true with the machine.

Center-punch the two locations on the column. Drill and tap hole locations for a 1/4-20 UNC thread. Attach the enclosure with a spacer, 1/4-20 x 1-1/2” SHCS, 1/4” flat

washer and the 1/4” lock washer at each hole location. Locate the two lower mounting holes and repeat the above

procedure. Torque the four fasteners to 60-75 Ib-in.

2 543

11 Spacer2 AMIG2 Mounting Ear3 Flat washer4 Lock washer5 Mounting bolt

Part Number Description

689418-23 Spacer

380108-185 1/4-20 x 1-1/2” SHCS

385039-121 1/4” lock washer

200593-35 1/4” flat washer

Only install the control cabinet in its intended orientation. Access holes and connectors are located to the underside of the cabinet when installed.

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Rear panel

The ACU-RITE MILLPWRG2 console rear panel connection for the control cabinet.

Cable routing

Connectors 3 Servo Power 120 V AMI connector, and 10 Auxiliary Machine Interface (AMI) connector, located on the underside of the control cabinet.

1 Power switch2 Power connector3 Servo Power 120 V AMI connector4 Earth (ground) terminal5 Ethernet port6 USB port7 KT 130 Edge Finder8 Pendant (Remote switch)9 RS-232-C connector10 Auxiliary Machine Interface (AMI) connector11 Servo connector (X, Y, and Z)12 Grounding Edger Finder13 Encoder Inputs (W and Z axis)14 Spindle connector (not shown)15 VGA connector (not shown)

SERVO POWEROUTPUT

AC 120 V / 15 A

AMI


OILERCOOLANT

SERVO POWER INPUT

AC 120 V / 15 A103

The AMIG2 should only be connected to MILLPWRG2 consoles.


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Removing the cabinet cover

Shut the power off to the cabinet by turning the power switch to the OFF position which is located on the front panel cover. The cover can not be removed with the switch in the ON position.

Four fasteners attach the front panel cover to the cabinet. Unscrew the two lower screws using a Phillips screwdriver.

These are non-removable fasteners attached to the cover, and are retained to the cover when it is removed.

Unscrew the two upper screws, and pull the cover horizontal away from the front of the cabinet.

Restore cover once all internal connections are done. Torque these fasteners to 5.1 lb-in.

Spindle motor wiring, standard model

For systems without the M-Functions for the spindle motor.

To ensure complete disconnect from the Mains, 3-Phase wiring must be wired to an external disconnect box, or terminated with a plug. Always disconnect from Mains power supply before opening the control cabinet.

L1 L2 L3

ON

L4

OFF

T1 T2 T3 T4

LL N N


N G L/U

N G L/U

FN1

X4

T B 3

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K 4

DANG E R !HIG H V OLT AG E

F US E:5A T 250VF 1

T 1 L1 N N N L1

PS1

T B 1

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1 AMIG2 cabinet2 Incoming single phase power (terminal block)3 Central ground bus bar4 Disconnect switch5 Power supply

ACU-RITE AMIG2 27

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Wiring spindle inverter

AMIG2 can interface to an external inverter drive. DAC output from AMIG2 is -10 Vdc to +10 Vdc (BiPolar) or 0 to 10 Vdc (UniPolar).

Wire S+ to TB4-1

Wire S- to TB4-2

Wire Spindle EN to TB4-3

Wire (FWD) to TB3-12

Wire (REV) to TB3-14

Wire the fault output from the spindle inverter to TB4-5 (spindle inverter input).

Spindle motor wiring, deluxe model

For systems using the M-Functions for the spindle motor, refer to drawing 1117579-00 page 1 of 3 on page 48.

There are knock outs provided in the cabinet for connecting the incoming 3-Phase power.

Attach the incoming 3-Phase power leads to the disconnect switch 7.

Install the non-terminated end of the harness into one of the lower access holes of the AMIG2. Secure the harness with the connector.

Connect spindle motor wires to the reversing contact 5.

Follow the inverter's instructions for installation and configuration. The wiring guidelines for connecting an inverter to AMIG2 are based on common inverter applications.

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L1 L2 L3 L4ON

SW1

OFF

T1 T2 T3 T4

A2A1

K11

T1 T2 T3

L1 L2 L3

K12

T1 T2 T3

L1 L2 L3

A2A1

A2 A2

L1 L2 L3 13 A1

T2 T3 14 A2T1

K13

OL2

T1 T2 T3OL1

T1 T2 T3


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N G L/U

N G L/U

FN1

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25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

PS1

X1

1


1 AMIG2 cabinet2 Incoming 3-Phase power3 Central ground bus bar4 Reversing contactors5 Thermal overload6 Spindle motor 7 Disconnect switch


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For machines that have a coolant pump installed, refer to drawing 1117579-00 page 3 of 3 on page 50.

Connect the coolant flood pump harness as specified by the manufacturer to T1, T2, and T3.

Insert the harness into the lower hole on the under side of the AMIG2 that is labeled COOLANT.

Coolantcontacts

T1 T3T2

Coolant

SERVO POWEROUTPUT

AC 120 V / 15 A

AMI


OILERCOOLANT

SERVO POWER INPUT

AC 120 V / 15 A

L1 L2 L3 L4ON

SW1

OFF

T1 T2 T3 T4

A2A1

K11

T1 T2 T3

L1 L2 L3

K12

T1 T2 T3

L1 L2 L3

A2A1

A2 A2

L1 L2 L3 13 A1

T2 T3 14 A2T1

K13

OL2

T1 T2 T3OL1

T1 T2 T3


LL N NF1 F2 F3

N G L/U

N G L/U

FN1

13

11

9

7

5

3

29

27

25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

PS1

X1

1

OL2

T1 T2 T3


ACU-RITE AMIG2 29

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A jumper wire is factory installed between TB16-14 and TB16-16. This is required when no guards are present.

Guards must be connected to TB16 of the AMIG2 interface board with a DPST switch, or equivalent. Multiple guards are allowed, but must be wired in series.

Connecting a guard:

Wire Pin 16 (24 V) to one pole of the guard switch in the closed state.

Wire Pin 15 (GND) to one pole of the guard switch in the open state.

When the guards are closed, the guard circuit is energized, and enables the spindle, coolant and servo drives.

This is indicated by the red LED on the AMIG2 interface board marked GOP1 (D27).

ON = normal operation

OFF = guards opened, system halted.

When overridden, it is indicated by the red LED on the servo interface board marked GOVR (D25).

ON = Guards overridden.

OFF = Normal operation.

13

11

9

7

5

3

29

27

25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

X1

1

TB16-16

TB16-14

GOVR (25)

GOP1 (D27)

TB16-15

G OV R +24V

+24V

G ND

G ND

G OP N1

K 9

J P 1

J P 2

J P 3

C OOL

LUB E

R E V

F WD

HOME

OUT3

S WX

S WY

S WZ

OUT1IN1

IN3OUT4

IN4

IN5OUT5

OUT2IN2

QUIL1

S OV LC OV L

S IO3S IO4

S IO2S IO1

S IO5G OP N2

QUIL2

K 10

J P 10J P 12J P 9

J P 11J P 13

ZB R KK 4

K 7

C AC KR S T1R S T2

J P 4

K 1 K 8 K 5

13

9

5

14

8

12

14 1

9

5

14

8

12

14

45

6 3

2

18

7

3

4

3

2

18

7

6

5 4

3

2

18

7

6

5

K 6


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Vector switches are done using TB3 input pins 9 (X), 11 (Y), 13 (Z) on AMIG2 interface.

13

11

9

7

5

3

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27

25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

X1

1

TB3-9

TB3-13

TB3-11

G OV R +24V

+24V

G ND

G ND

G OP N1

K 9

J P 1

J P 2

J P 3

C OOL

LUB E

R E V

F WD

HOME

OUT3

S WX

S WY

S WZ

OUT1IN1

IN3OUT4

IN4

IN5OUT5

OUT2IN2

QUIL1

S OV LC OV L

S IO3S IO4

S IO2S IO1

S IO5G OP N2

QUIL2

K 10

J P 10J P 12J P 9

J P 11J P 13

ZB R KK 4

K 7

C AC KR S T1R S T2

J P 4

K 1 K 8 K 5

13

9

5

14

8

12

14 1

9

5

14

8

12

14

45

6 3

2

18

7

3

4

3

2

18

7

6

5 4

3

2

18

7

6

5

K 6

ACU-RITE AMIG2 31

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AMI G2 Specification

To ensure complete disconnect from the Mains, the 3-Phase wiring must have an external disconnect box, or terminated using a plug. Always disconnect the AMIG2 from the Mains power supply before opening the control cabinet.

Specification AMIG2 Standard AMIG2 Deluxe

Main Power Input from console

AC 100 ... 120 V (±10 %) 50 Hz ... 60 Hz (±2 %)

AC 100 ... 120 V (±10 %) 50 Hz ... 60 Hz (±2 %)

Replaceable Fuses: See "Fuse ratings" on page 33 See "Fuse ratings" on page 33

Motor Power Input: Single Phase

AC 100 ... 120 V (±10 %) 50 Hz ... 60 Hz (±2 %)(max. 1.47 kW)

Motor Power Input: 3-Phase

AC 220 ... 485 V (±10 %) 50 Hz ... 60 Hz (±2 %)(max. 3.7 kW)

Operating Temperature

0 ° ... 45 °C (32 ° ... 113 °F) 0 ° ... 45 °C (32 ° ... 113 °F)

Storage Temperature -20 ° ... 70 °C (-4 ° ... 158 °F) -20 ° ... 70 °C (-4 ° ... 158 °F)

Relative humidity < 80 % RH < 80 % RH

Protection (IEC 60529) Type 12 K (IP 54) Type 12 K (IP 54)

SCCR 5 kA 5kA

Weight 12 lbs (5.4 kg) 14 lbs (6.3 kg)

Enclosure Sheet metal Sheet metal


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Input signals of the switching inputs for the AMIG2 PCB:

Switching Outputs 24 Vdc (PLC)

The switching outputs are transistor outputs with current limitation. Please note:

Permissible load: Resistive load (ohmic load)---inductive load (e.g. relay, contactor) only with quenching diode parallel to inductance.

Short circuiting of one output is permissible. No more than one output may be short-circuited at one time.

Output signals:

Voltage range

“1” Signal: Vi 13 V to 30.2 V

“0” Signal: Vi -20 V to 3.2 V

Current ranges

“1” Signal: Vi 3.8 mA to 8.9 mA

“0” Signal: Vi when Vi = 3.2 V 1.0 mA

PLC outputs must not be connected to a 24 V supply or to other PLC outputs with a difference in potential. This could cause the voltage present at the PLC outputs to transmit to the power supply. The PLC outputs that can be switched off may be supplied with this voltage.

Voltage range

“1” Signal: Vi 13 V to 30.2 V

Current ranges

Single 24 Vdc output <=100 mA

All 24 Vdc outputs <=500 mA

The switching outputs need a minimum load of 5 mA to operate correctly. Outputs conform to EN 61131-2.

ACU-RITE AMIG2 33

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L1 L2 L3 L4ON

SW1

OFF

T1 T2 T3 T4

A2A1

K11

T1 T2 T3

L1 L2 L3

K12

T1 T2 T3

L1 L2 L3

A2A1

A2 A2

L1 L2 L3 13 A1

T2 T3 14 A2T1

K13

OL2

T1 T2 T3OL1

T1 T2 T3


LL N NF1 F2 F3

N G L/U

N G L/U

FN1

13

11

9

7

5

3

29

27

25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

PS1

X1

1

F1 (PCB)

F3F2F1

Fuse # Dimensions Size

F1 10 x 38 mm T 30A/600 VAC ULT 32A/690 VAC IEC



F1(PCB) 6.3 x 32 mm T 5A/250 VAC

Use only replacements fuses meeting the rated specifications.


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AMI Signal - 37 pin out

1 2 3 4 5 6 7 8 9 10

GND O17XY IN-POS

N/A ESTOP 2 N/A O3COOL ON

O4SPDL FWD

O5SPDL REV

O8LUBE ON

O18MIST ON

11 12 13 14 15 16 17 18 19 20

O19AUX 1

I0HOMESW X

I1HOMESW Y

I2HOMESW Z

I7SPDL OVL

I8COOL OVL

I19SHARED I1

I20SHAREDI2

I21SHAREDI3

I22GUARD

21 22 23 24 25 26 27 28 29 30

O27AUX 2

+24 V +24 V CTRL RDY I31DRIVE EN

I11HOMESW U

O28AUX 3

O30PLC RDY

O29AUX 4

I3CTRL ACK

31 32 33 34 35 36 37 - - -

I23SPDL

AT-SPEED

I24SPDL

AT-REST

I25REMOTE

GO

I26LOW OIL

I27SPDL GEAR

SPINDLEDAC+

SPINDLEDAC-

/ / /

SERVO POWEROUTPUT

AC 120 V / 15 A

AMI


OILERCOOLANT

SERVO POWER INPUT

AC 120 V / 15 A

AMI

119

37 20

ACU-RITE AMIG2 35

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SERVO POWEROUTPUT

AC 120 V / 15 A

AMI


OILERCOOLANT

SERVO POWER INPUT

AC 120 V / 15 A

SERVO POWEROUTPUT

3

2 1

Pin SIGNAL

1 Line

2 Neutral

3 Ground


3.9

In

terc

on

ne

ct

Ca

ble 3.9 Interconnect Cable

AMIG2

Connecting cable

ID Cable, Console to control cabinet

1117505-05 16.4 ft (5 m)

ACU-RITE AMIG2 37

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Dimensions

Dimensions:

AMIG2 dimensions

6.006.25

14.00

18.22 17.2219.22

4.00

2.66

DIMENSIONS: INCHES


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ID 1071952-xx

PCBA pin out

General Notes:

If dead-stop limits, or additional E-Stop buttons are not being used, jumpers must be placed at their corresponding location on TB3: (1-2), (3-4), (5-6), (7-8).

Remove factory installed jumper from TB16 when using machine guards.

To access the shared I/O at TB16, (Guards Safety and Quill will be disabled).

Remove harness from TB4.Move jumpers JP9 thru JP13 from pins 1-2 to pins 2-3. Add jumper from TB16-14 to TB16-16.

ACU-RITE AMIG2 39

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13

11

9

7

5

3

29

27

25

23

21

19

17

15

31

1

14

12

10

4

8

6

22

20

18

16

2

24

26

28

30

32

X4

X12

T B 3

1

7

5

3

9

11

13

15

1

16

10

8

6

2

4

12

14

T B 16

1

3

5

7

9

11T B 4

8

6

4

2

12

10

K 2

F 1


F US E:5A T 250V

T B 1

T 1 L1 N N N L1

6 5 4 3 2 1

X1

1

G OV R +24V

+24V

G ND

G ND

G OP N1

K 9

J P 1

J P 2

J P 3

C OOL

LUB E

R E V

F WD

HOME

OUT3

S WX

S WY

S WZ

OUT1IN1

IN3OUT4

IN4

IN5OUT5

OUT2IN2

QUIL1

S OV LC OV L

S IO3S IO4

S IO2S IO1

S IO5G OP N2

QUIL2

K 10

J P 10J P 12J P 9

J P 11J P 13

ZB R KK 4

K 7

C AC KR S T1R S T2

J P 4

K 1 K 8 K 5

13

9

5

14

8

12

14 1

9

5

14

8

12

14

45

6 3

2

18

7

3

4

3

2

18

7

6

5 4

3

2

18

7

6

5

K 6


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Pin outs for TB3

PIN COLOR DESCRIPTION

1 BLACK L1 AC IN

2 WHITE N NEUTRAL

3 N NEUTRAL

4 N NEUTRAL

5 L1 AC IN

6 T1 AC OUT

1 2 3 4 5 6 7 8 9

EXTERNALESTOP

EXTERNALESTOP

X-LIMIT X-LIMIT Y-LIMIT Y-LIMIT Z-LIMIT Z-LIMIT I0HOME SW X

10 11 12 13 14 15 16 17 18

O3COOL ON

I1HOMESW Y

O4SPDL FWD

I2HOMESW Z

O5SPDL REV

I11 O8LUBE

PUMP ON

I23SPDL AT SPEED

O18COOL MIST

19 20 21 22 23 24 25 26 27

I24SPDL AT

REST

O19AUX 1

I25REMOTE

GO

O27AUX 2

I26LOW OIL

O28AUX 3

I27SPDL

GEAR HIGH

O29AUX 4

COM

28 29 30 31 32 - - - -

+24 V COM +24 V COM +24 V / / / /

ACU-RITE AMIG2 41

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Pin outs for TB16

JUMPERS

Other jumpers have no user functionality and are not to be moved.


1 SPDL DAC+

2 SPDL DAC-

3 SPDL ENABLE

4 BLUE +24 V

5 BLACK SPDL OVL

6 BLACK COOL OVL

7 COM

8 ESTOP OUT

9

10

11 YELLOW COM

12 BLUE +24 V

1 2 3 4 5 6 7 8

I19SHARED_I1

I20SHARED_I2

I21SHARED_I3

I22SHARED_I4

O17IN_POSITION

/ COM +24 V

9 10 11 12 13 14 15 16

NA NA COM +24 V / I22GUARD

SW INPUT

COM +24 V

JP DEFAULT DESCRIPTION

JP3 1-2 2-3: ENABLED E-STOP OUT

JP9 1-2 2-3: ENABLED SHARED_I4 (I22 AT TB16-4)

JP10 1-2 2-3: ENABLED SHARED_O1 (O17 AT TB16-5)





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Pin outs for X4

Pin outs for X12


1 BLACK OVL95

2 BLACK OVL96

3 BLACK SPDL FWD

4 BLACK SPDL REV

5 BLACK COOL

6 / /

7 WHITE NEUTRAL

1 2 3 4 5 6 7 8 9 10

GND I22GUARD

O17XY IN-POS

O27AUX 2

N/A +24 V ESTOP 2 +24 V N/A CTRL RDY

11 12 13 14 15 16 17 18 19 20

O3COOL ON

I31DRIVE EN

O4SPDL FWD

I11HOMESW U

O5SPDL REV

O28AUX 3

O8LUBE ON

O30PLC RDY

O18MIST ON

O29AUX 4

21 22 23 24 25 26 27 28 29 30

O19AUX 1

I3CTRL ACK

I0HOMESW X

I23SPDL

AT-SPEED

I1HOMESW Y

I24SPDL

AT-REST

I2HOMESW Z

I25REMOTE

GO

I7SPDL OVL

I26LOW OIL

31 32 33 34 35 36 37 - - -

I8COOL OVL

I27SPDL GEAR

I19SHARED I1

SPINDLEDAC+

I20SHAREDI2

SPINDLEDAC-

I21SHAREDI3

/ / /


1 BLACK GND

2 BLACK GND

3 BLUE +24 V

6 BLUE +24 V

ACU-RITE AMIG2 43

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DIAGNOSTIC LEDS

LED COLOR DEFAULT SILKSCREEN DESCRIPTION

D2 GREEN OFF SWX I0 ON: I0/HOME_SW_X ENABLED

D3 GREEN OFF ZBRK E-STOP ON: E-STOP ENABLED

D4 GREEN OFF RST2 RESET2 ON: RESET2 ENABLED

D5 GREEN OFF RST1 RESET1 ON: RESET1 ENABLED

D6 GREEN ON CACK CNC ACK OFF: CNC SYSTEM FAULT

D7 GREEN OFF COOL COOL ON ON: O3/COOLANT_ON ENABLED

D8 GREEN OFF LUBE LUBE ON ON: O8/LUBE_PUMP ENABLED

D9 GREEN OFF FWD SPDL FWD ON: O4/SPDL_FWD ENABLED

D10 GREEN OFF REV SPDL REV ON: O5/SPDL_REV ENABLED

D11 GREEN OFF OUT3 AUX2 ON: O27/AUX2 ENABLED


D15 GREEN OFF SWY I1 ON: I1/HOME_SW_Y ENABLED

D22 RED ON COVL COOL OVL OFF: THERMAL OVL ON COOLANT CONTACTOR

D23 RED OFF SOVL SPDL OVL ON: THERMAL OVL ON SPDL CONTACTOR

D24 GREEN ON +24 V +24 V DC OFF: NO 24 V DC PRESENT FROM POWER SUPPLY

D27 RED OFF GOPN1 GRD I CLOSED ON: GUARDS ARE OPEN

D30 GREEN OFF SWZ I2 ON: I2/HOME_SW_Z ENABLED

D32 GREEN OFF IN1 I23 ON: I23/SPDL_AT_SPEED ENABLED

D33 GREEN OFF OUT1 O18 ON: O18/COOL_MIST ENABLED

D34 GREEN OFF IN2 I24 ON: I24/SPDL_AT_REST ENABLED


D36 GREEN OFF IN3 I25 ON: I25/REMOTE_GO ENABLED

D37 GREEN OFF IN4 I26 ON: I26/LOW_OIL ENABLED

D38 GREEN OFF IN5 I27 ON: I27/SPDL_GEAR_HIGH ENABLED


D42 GREEN OFF GOPN2 GRD II CLOSED ON: GUARDS ARE CLOSED

D50 GREEN OFF SIO1 I19 ON: I19 ENABLED




D54 GREEN OFF SIO5 O17 ON: O17/IN_POSITION ENABLED


3.1

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Console ID 745604-0x, 1113777-0x

ACU-RITE AMIG2 45

3.1

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Console, motor cabling, & connection

Document ID 1026815

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an

d W

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(S

tan

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rd) 3.13 Interconnect and Wiring

Diagram (Standard)

Console interconnect

Document ID 1085469 Page 1 of 2

NO

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(D

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Console interconnect


NO

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DG

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IND

ER

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nn

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ram

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1

NO

TE

7

11

30

88

5-0

1

NO

TE

8

53

28

57

-01

GR

N/

YE

L

BLK

WH

T

BLK

NO

TE

S3,5

WH

T

GR

N/

YE

L

BLK

GR

N

/YE

L

GR

N/

YE

L

WH

T

BLK

BLK

GR

N/

YE

L

11

13

67

9-0

1

BLK

WH

TB

LK

WH

T1

12

61

94

-02

NO

TE

S4

,5

NO

TE

9

WH

T

Deta

ilB

Note

6

BL

K

GR

N/Y

EL

WH

T

MO

V3

TB

17

TB

18

TB

19

TB

20

TB

21

LL

NN

TO

FN

1

WH

T

BL

K

TO

TB

1

BL

K

WH

T

FR

OM

FN

1

11

26

17

2-0

4

11

13

57

2-0

1

11

26

17

2-0

2

11

26

17

2-0

6

11

27

45

3-0

1

11

26

19

4-0

3

11

26

19

4-0

1

11

26

17

2-0

3

11

13

57

2-0

2

Deta

ilA

Note

6

GR

N/Y

EL

[BU

SS

]

TB

17

TB

18

TB

19

TB

20

TB

21

LL

NN

WH

T[A

CIN

]

BLK

[SW

1-T

4]

TO

PS

1

BL

K

WH

T

TO

AC

OU

TM

OV

1M

OV

2

BL

K

WH

T

NO

TE

10

31

1 1 1 1 1

1357911 17 5 3911131516 10 8 6 2412148 6 4 212 10

13119753 2927252321191715 311

1412104 86 222018162 24 26 28 30 32

T1L1

NN

NL1

DA

NG

ER!

HIG

H V

OLT

AG

EF

US

E:5A

T25

0V

CA

CK

RS

T1R

ST2

+24V

+24V

GN

D

GN

D

GO

VR

ZB

RK

CO

OL

LUB

E

RE

V

FW

D

HO

ME

OU

T3

SW

X

SW

Y

SW

Z

OU

T1IN

1

IN3

OU

T4IN

4

IN5

OU

T5

OU

T2IN

2Q

UIL1

SO

VL

CO

VL

GO

PN2

QU

IL2

GO

PN1

SIO

3S

IO4

SIO

2S

IO1

SIO

5

1 8

2 763

4 5

1b 2b

1a 2a

31

1b 2b

1a 2a

1

1

3

1

3

1b2b

2a 1a

1412841 5 9 13

139514 8 12 14

1b2b

2a 1a

11 8

2 763

4 5

1b2b

2a 1a

1

3

1b 2b

1a 2a

139514 8 12 14

65

43

21

3

45 6

3 2 187

31

4 3 2 18765

1b 2b

1a 2a

1b 2b

1a 2a

1b2b

2a 1a

21

1b2b

2a 1a

1b 2b

1a 2a

1b 2b

1a 2a

1a 1b

20a 20b

1b2b

1a2a

10

1

1b2b

2a 1a

3

1b 2b

1a 2a

4 3 2 18765

12

TB

1X

1

F1

JP4

K1

K8

K2

K5

K6

K7

K4

JP1

JP2

JP3

K9

X12

TB

4

TB

3

TB

16

K10

X4

JP10

JP12

JP9

JP11

JP13

K1

3

T1

T2

T3

14

/22

95

NC

A2/9

6N

C

L1

L2

L3

13

A1

T1

T2

T3

14

A2

OL

2

OL

1

T1

T2

T3

97

NO

98

NO

95

NC

96

NC

F1

F2

F3

L1

L2

L3

L4

T1

T2

T3

T4

ON

OF

F

SW

1

TB

17

TB

18

TB

19

TB

20

TB

21

LL

NN

PS

1

NG

L/U

NG

L/U

FN

1

K12

K11

T1

T2

T3

T1

T2

T3

L1

L2

L3

L1

L2

L3

A2

A2

A2

A2

A1

A1

PA

RT

TO

RQ

UE

(lb

·in)

SW

116.0

0-1

8.0

0

TB

17.0

0

TB

35.0

0

TB

45.0

0

TB

16

5.0

0

TB

17

5.0

0

TB

18

5.0

0

TB

19

5.0

0

TB

20

5.0

0

TB

21

5.0

0

FN

111.2

5

F1

14.7

5

F2

14.7

5

F3

14.7

5

K11

19.5

0

K12

19.5

0

K13

9.0

0

OL1 -

MA

IN17.0

0

OL1 -

AU

X9.0

0

OL2

7.0

0

TO

RQ

UE

SP

EC

IFIC

AT

ION

S


3.1

4 I

nte

rco

nn

ect

an

d W

irin

g D

iag

ram

(D

elu

xe

) Deluxe three phase wiring diagram


K13

T1 T

2 T

3

14/2

295N

C

A2

/96

NC

L1 L

2 L3 1

3 A

1

T1 T

2 T

3 14 A

2

OL

2

OL

1

T1 T

2 T

3

97

NO

98

NO

95

NC

96

NC

F1

F2

F3

L1

L2

L3

L4

T1

T2

T3

T4

ON

OF

F

SW

1

TB

17

TB

18

TB

19

TB

20

TB

21

LL

NN

PS

1

NG

L/U

NG

L/U

FN

1

K12

K11

T

1 T

2 T

3 T

1 T

2 T

3

L

1 L2 L3

L

1 L2 L

3

A2

A2

A2

A2

A1

A1

NO

TE

S SIN

GL

E P

HA

SE

PR

OT

EC

TIV

E E

AR

TH

TE

RM

INA

L

TH

RE

E P

HA

SE

PR

OT

EC

TIV

E E

AR

TH

TE

RM

INA

L

PR

OT

EC

TIV

E E

AR

TH

TE

RM

INA

LS

NE

ED

TO

BE

AT

TA

CH

ED

TO

TH

E B

UIL

DIN

G I

NS

TA

LL

AT

ION

’S

PR

OT

EC

TIV

E E

AR

TH

NE

TW

OR

K

FO

R R

EF

ER

EN

CE

, C

OM

PO

NE

NT

MA

NU

FA

CT

UR

ER

’S

MA

X C

ON

TA

CT

OR

RA

TIN

GS

:

CA

UT

ION

: E

XC

EE

DIN

G T

HE

SP

EC

IFIE

D N

AM

EP

LA

TE

RA

TIN

G O

F T

HE

AM

I-G

2 C

ON

TR

OL

PA

NE

L M

AY

RE

QU

IRE

AD

DIT

ION

AL

CH

AN

GE

S A

ND

AP

PR

OV

AL

S

TH

AT

WO

UL

D B

E T

HE

SO

LE

RE

SP

ON

SIB

ILIT

Y O

F T

HE

3R

D P

AR

TY

MA

KIN

G T

HE

CH

AN

GE

S.

1.

2.

3.

4.

CO

OLA

NT

SU

PP

LY

AN

D I

NS

TA

LLA

TIO

N O

F 3

PH

AS

E W

IRIN

G T

O T

HE

MA

INS

IS

TH

E

RE

SP

ON

SIB

ILIT

Y O

F T

HE

OE

M O

R E

ND

US

ER

. IN

ST

AL

LA

TIO

N S

HO

ULD

ON

LY

BE

PE

RF

OR

ME

D B

Y A

QU

AL

IFIE

D

ELE

CT

RIC

IAN

AN

D IN

AC

CO

RD

AN

CE

WIT

H T

HE

LO

CA

L E

LE

CT

RIC

AL

CO

DE

.

US

E 1

4 A

WG

OR

LA

RG

ER

, 60

°C (

14

0°F

)

WIR

E.

US

E C

OP

PE

R C

ON

DU

CT

OR

S O

NL

Y.

NO

TE

S 1

, 3

GR

N/

YE

L

NO

TE

S 2

, 3

3 P

HA

SE

IN

GND

L3, W

L2, V

L1, U

MO

TO

R

SIG

NA

LS

S

PIN

DLE

1126325-0

1

WH

TW

HT

WH

T

BL

U

BL

U

BL

U

BL

U

1113769-0

1

GR

N/

YE

L

BL

K BL

K BL

K

BL

K BL

K BL

K

BL

K BL

K BL

K

BL

KB

LK

BL

K

BL

K

BL

K

BL

KB

LK

BL

K

BL

K

BL

K

BL

K

1126172-0

5

1126172-0

1

822772-0

1822772-0

1

822772-0

1822772-0

2822772-0

3

MO

TO

RD

ES

IGN

ATO

R3P

HA

SE

SP

IND

LE

K11,

K12

460V

@15H

P

PU

MP

K13

480V

@3H

P

ACU-RITE AMIG2 51

3.1

5 W

irin

g D

iag

ram3.15 Wiring Diagram

Electrical wiring

Document ID 1117582

PE

ND

AN

T

XA

XIS

SE

RV

OY

AX

IS

SE

RV

O

ZA

XIS

SE

RV

O

TO

UC

H

PR

OB

EX

12

ED

GE

FIN

DE

R

LIN

EA

CM

AIN

S

12

0V

AC

IN

60

Hz

15

AM

AX

NE

UT

RA

L

DC

SY

ST

EM

WIR

ING

DIA

GR

AM

15A

ON

/OF

F

BR

EA

KE

R

SW

ITC

H

SE

RV

O

PO

WE

R

12

0V

AC

OU

T

60

Hz

15

AM

AX

TO

INT

ER

NA

LC

IRC

UIT

RY

PO

WE

RS

UP

PL

Y,

100W

,+

24V

DO

TT

ED

LIN

E

RE

PR

ES

EN

TS

CH

AS

SIS

/

PR

OT

EC

TIV

EE

AR

TH

ET

HE

RN

ET

M

AC

PO

WE

RIS

DA

ISY

CH

AIN

ED

TO

AM

IG

2B

OX

AN

D

EA

CH

MO

TO

R

J2-1

J2-2

US

B2

US

B1

J1

-1

J1

-2

J1

-3

J1

-1

J1

-2

J1

-3

J1-1

J1-2

J1-3

J8

-1

J8

-2

J8

-3

J8-1

J8-2

J8-3

CO

NS

OL

E

M

J2-1

J2-2

M

J2-1

J2-2

ZA

XIS

EN

CO

DE

R

WA

XIS

EN

CO

DE

R

EN

CO

DE

RE

NC

OD

ER

EN

CO

DE

R

RS

232

+5V

+5V

+5V

+5V

GN

D

GN

D

GN

D

GN

D

-12V

+12V

+24V

+24V

AM

IG

2B

OX

TB

21

TB

20

HA

ND

WH

EE

L

(3500i

ON

LY

)

+24V

+24V

+24V

GN

D

GN

D

GN

D

DC

-DC

Convert

er

SW

1-L

4

TB

19


3.1

5 W

irin

g D

iag

ram E-Stop ladder wiring diagram

Document ID 1117581

NO

TE

S

1.

INP

UT

SIG

NA

LS

FR

OM

CO

NS

OLE

.

2.

OU

TP

UT

SIG

NA

LS

TO

CO

NS

OLE

.

3. A

DD

ITIO

NA

L E

-ST

OP

S C

AN

BE

WIR

ED

EX

TE

RN

ALLY

TO

TB

3 O

F T

HE

AM

IG2.

RE

FE

R T

O IN

ST

ALLA

TIO

N M

AN

UA

L.

4.

TH

IS P

AG

E O

NLY

US

ED

WH

EN

AM

IG2

IS IN

ST

ALLE

D. R

EF

DO

C 1

111657 F

OR

FU

LL W

IRIN

G D

IAG

RA

M.

AM

IG2 R

ELA

Y F

UN

CT

ION

S

K1

– S

ER

VO

TU

RN

ON

K4 –

BR

AK

E

K7 –

CO

NT

RO

L L

OO

P

AM

IG2 E

-ST

OP

LA

DD

ER

DIA

GR

AM

K7

65

TB

3

K1

13

14

K4

18

NO

TE

3K

7

D37-2

4

D37-4

D37-2

5X

42-3

2

X42-3

1

CT

RL_R

DY

12

ACU-RITE AMIG2 53

3.1

6 C

on

tro

l P

an

el

Wir

ing

Dia

gra

m3.16 Control Panel Wiring Diagram

Electrical wiring


MIL

LP

WR

G2 A

UX

ILIA

RY

MA

CH

INE

IN

TE

RF

AC

E (

AM

IG2)

IND

US

TR

IAL

CO

NT

RO

L P

AN

EL W

IRIN

G D

IAG

RA

M

SU

PP

LY

AN

D I

NS

TA

LLA

TIO

N O

F 3

PH

AS

E W

IRIN

G T

O T

HE

MA

INS

IS

TH

E R

ES

PO

NS

IBIL

ITY

OF

TH

E O

EM

OR

EN

D U

SE

R.

INS

TA

LLA

TIO

N

SH

OU

LD

ON

LY

BE

PE

RF

OR

ME

D B

Y A

QU

ALIF

IED

ELE

CT

RIC

IAN

AN

D

IN A

CC

OR

DA

NC

E W

ITH

TH

E L

OC

AL E

LE

CT

RIC

AL C

OD

E.

US

E 1

4 A

WG

OR

LA

RG

ER

, 60

°C (

14

0°F

) W

IRE

.

US

E C

OP

PE

R C

ON

DU

CT

OR

S O

NL

Y.

TO

RQ

UE

SW

1 T

O 1

5 lb·i

n.

1/L

1

3/L

2

5/L

3

7/L

4

3 P

HA

SE

INP

UT

SIN

GLE

PH

AS

E

INP

UT

FR

OM

CO

NS

OL

E

AC

12

0 V

60

Hz 1

5 A

TO

RE

VE

RS

ING

CO

NT

AC

TO

RS

PG

2

NE

UT

RA

L

MA

IN

DIS

CO

NN

EC

T

FU

SE

S:

10

X38

mm

T30

A /

50

0V

AC

BK

WH

GN

/

YL

BK

BK

BK

BK

BK

BK

BK

SW

1

MO

V3

MO

V1

MO

V2

GN

/

YL

GN

/

YL

TB

1-1

/L1

2/T

1

4/T

2

6/T

3

8/T

4

TB

18

TB

19

TB

17

LIN

EF

N1

EM

I F

ILT

ER

FG21

FG34

GN

/

YL

GN

/YL

WH

BK

WH

BK

SIN

GLE

PH

AS

E IN

PU

T IS

CO

NN

EC

TE

D D

IRE

CT

LY

TO

TH

E M

ILLP

WR

G2 C

ON

SO

LE

AN

D I

NT

ER

NA

LLY

PR

OT

EC

TE

D B

Y A

15

A B

RE

AK

ER

SW

ITC

H;

TR

IP C

UR

RE

NT

= 2

0.2

5 A

.

TB

20

TB

21

J1

-L

TB

1-2

/N

J1

-NW

H

BK

SIN

GLE

PH

AS

E

OU

TP

UT

TO

MO

TO

RS

AC

12

0 V

60

Hz 1

5 A

F1

F2

F3


3.1

6 C

on

tro

l P

an

el

Wir

ing

Dia

gra

m Electrical wiring diagram


FA

CT

OR

Y IN

ST

ALL

ED

CO

LO

R C

OD

ING

AC

CO

RD

ING

TO

UL 5

08A

ALL

UN

GR

OU

ND

ED

AC

PO

WE

R W

IRE

S A

RE

BLA

CK

.

ALL

GR

OU

ND

ED

AC

PO

WE

R W

IRE

S A

RE

WH

ITE

.

ALL

UN

GR

OU

ND

ED

DC

CO

NT

RO

L W

IRE

S A

RE

BL

UE

.

X41

-X A

RE

PLC

OU

TP

UT

S.

X42

-X A

RE

PLC

IN

PU

TS

.

ON

= 2

4 V

, O

FF

= 0

V.

M

L1

L2

L3

RE

VF

WD

CO

OL

AN

T

CO

OL

AN

T

PU

MP

SP

IND

LE

MO

TO

R

K5

RF

RE

V

OL

1

(AL

L)

X41

-6 S

PD

L R

EV

X41

-5 S

PD

L F

WD

X41

-4 C

OO

L O

N

K6

K5

K2

FW

D

K6

RE

V

OL

1

K12

K11

OL

2

(AL

L)

OL

1

K8

K1

OL

2K

13

L1 (

TB

1-1

/L1)

N (

X1-7

)

K13

X42

-9 C

OO

L O

VL

K13

K2

OL

2

K5

K6

X42

-8 S

PD

L O

VL

TB

4-4

97

98

TB

4-5

A1

A2

A1

A2

RE

SE

T

GU

AR

D

A2

A1

TB

4-4

TB

4-6

T1

L1

T2

L2

T3

L3

T1

L1

T2

L2

T3

L3

T1

L1

T2

L2

T3

L3

5 9 8

12

CO

OL

_O

N

X1-5

OL

2

95

NC

65

OL

_O

UT

X1-1

OL

_IN

X1-2

34

34

X1-3

FW

D

X1-4

TB

1-6

/T1

AC

OU

T

13

14

14

/22

67

67

3 P

HA

SE

CO

NT

AC

TO

RS

FO

R

DE

LU

XE

MO

DE

L O

NLY

.

F1

(PC

BA

)

GN

D

X12-1

/2

+24 V

X12-3

/4

ACU-RITE AMIG2 55

3.1

6 C

on

tro

l P

an

el

Wir

ing

Dia

gra

mElectrical wiring diagram


NO

RM

ALLY

CLO

SE

D E

-ST

OP

DE

VIC

ES

AN

D

LIM

IT S

WIT

CH

ES

CA

N B

E C

ON

NE

CT

ED

AT

TB

3,

RE

FE

R T

O I

NS

TA

LLA

TIO

N M

AN

UA

L

JP

3 A

ND

JP

10

NO

T I

NS

TA

LLE

D B

Y D

EF

AU

LT

SW

1 I

S S

HO

RT

ED

BY

DE

FA

ULT

(N

O G

UA

RD

S)

K7

K1

K4

K1

K7

K1

K1

K7

K4

K4

D6

D4

D3

D5

+24

V_

SE

RV

O

X41

-34

CT

RL

_R

DY

12

X58

-28

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ACU-RITE AMIG2 57

Software Setup

and Configuration

AMIG2

58 4 Software Setup and Configuration AMIG2

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n 4.1 Software Setup and Configuration

Configuring AMIG2 in MILLPWRG2 Software

The default MILLPWRG2 software and corresponding AMIG2 PLC are preconfigured for most default machine behaviors. It may still be necessary to enable, disable, or configure some features for a particular machine.

To alter most settings, use the Machine Functions dialogue in the Installation Setup area of the MILLPWRG2 control software. For more details, refer to Chapter 4.6 "Installation Setup" in the MILLPWRG2 User Manual (ID 1034382-2x).

To alter configuration data parameters, refer to the MILLPWRG2 Installation Manual (ID 1034382-2x). See Chapter 4.6 “Installation Setup” for instructions on how to access the Advanced Configuration mode of the software.

Contact HEIDENHAIN Corporation for assistance to alter PLC source.

External E-Stop

When all external E-Stop switches are properly wired in series with the dead-stop limit circuit at TB3, there is no software or PLC configuration necessary.

Remote GO

When a remote GO input is properly wired to TB3, there is no software or PLC configuration necessary.

Indexer

The indexer output is controlled via a running program using the Auxiliary Function step and the corresponding auxiliary output.

When an indexer control output is properly wired to TB3, there is no software or PLC configuration necessary.

Machine Guards

The use of machine guards can be enabled or disabled by setting the Guards field within the Machine Functions setup dialogue, to the appropriate Enabled or Disabled value.

ACU-RITE AMIG2 59

4.1

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nCoolant Flood and Mist

When the coolant flood and coolant mist outputs are properly wired at TB3, there is no software or PLC configuration necessary.

The coolant outputs are controlled via a running program, using the Coolant field in the Auxiliary Function step.

Automatic Lubrication

AMIG2 is capable of controlling a lubrication pump automatically, allowing for machine lubrication based on axes travel distance.

To enable the lubrication pump control, set the Lube field within the Machine Functions setup dialogue to Enabled. This will also enable the monitoring of the oil level, so the input signal must be properly wired at TB3.

Once the Lube field is set to Enabled, the Distance field becomes editable. Enter the distance any of the axes (X, Y, or Z) should travel before the pump is activated.

Spindle Control

Directional Control

When a spindle motor is properly wired to an AMIG2 with supplied forward / reverse contactors, there is no additional setup required to control only the spindle direction.

DAC Output Voltage

The MILLPWRG2 control must be configured to output the correct DAC voltage required by the spindle drive, if one is in use.

In the Machine Functions setup dialogue, set the Polarity field to Bipolar (+/-10 Vdc) or to Unipolar (0 Vdc to +10 Vdc) as required.


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n Speed Inputs

If a spindle drive is to be used which supports outputting signals to the NC controller, then these two “at speed” and “at rest” signal outputs can be connected to AMIG2 at TB3.

In the Machine Functions setup dialogue, set the Inputs field to Enabled or Disabled as required.

If set to Enabled, you may want to set the Delay field to "0", as any delay value will still take effect, essentially overriding the status of the at-speed and at-rest input signals.

Spindle Delay

The MILLPWRG2 control must be configured with the amount of delay time for the spindle in use. This is done by setting the number of seconds that the MILLPWRG2 should wait to allow for a spindle command to take effect.

In the Machine Functions setup dialogue, enter the amount of time delay (in seconds) required into the Delay field.

A running program will wait this amount of time for any spindle command before continuing to run, including spindle ramp up, ramp down, and switching directions.

RPM Definitions

The MILLPWRG2 control must be configured with the supported RPM speeds of the spindle in use.

The RPM speeds are defined in the Machine Functions setup dialogue, using the following fields:

Low MIN: Define the minimum RPM speed of the spindle in LOW gear.

Low MAX: Define the maximum RPM speed of the spindle in LOW gear.

High MIN: Define the minimum RPM speed of the spindle in HIGH gear.

High MAX: Define the maximum RPM speed of the spindle in HIGH gear.

If no gear changing is necessary, set the Low MAX speed to the spindle's highest RPM, and then adjust the High MIN value to be at least 1 RPM greater, and then again the High MAX value to at least 1 RPM greater still.

ACU-RITE AMIG2 61

4.1

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nMachine Functions Soft Keys

The MILLPWRG2 software can be configured to access the Machine Functions Soft Keys (MFSK). The MFSK set of soft keys provide manual access and control of some features specific to AMIG2. For details on how to access and use the Installation Settings dialogue refer to the MILLPWRG2 Installation Manual (ID 1034382-2x); see Chapter 4.6 “Installation Setup”.

To enable these soft keys choose Machine Functions from the Installation Settings dialogue.

Set the parameter MFSK Menu to Enabled to display the Machine Functions softkey, or select Disabled to hide the soft key.

Once enabled, the soft keys can be accessed while at the DRO screen, or while running a program, by pressing the Machine Functions soft key.

To exit the Machine Functions softkeys and return to the main operations softkeys, press the CANCEL key.


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n The Machine Functions Menu has the following soft keys and features:

Soft key Function

S_FWD: Turns the spindle motor ON in the Forward direction.

S_REV: Turns the spindle motor ON in the Reverse direction

S_OFF: Turns the spindle motor OFF

Cool: Toggles the Coolant Flood circuit ON or OFF

Mist: Toggles the Coolant Mist circuit ON or OFF

Auxiliary Functions: Switches the menu to the Auxiliary Functions menu that provides the following soft keys:

Aux Output 1: Toggles the Auxiliary Output 1 ON or OFF




Back: Switches the menu back to the previous set of soft keys.

ACU-RITE AMIG2 63

Maintenance

AMIG2

64 5 Maintenance AMIG2

5.1

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nce 5.1 Maintenance

General care

Cleaning

Power off the AMIG2. Disconnect the power cable from the source of power. Clean exterior surfaces with a cloth dampened with water and a

mild detergent.

Never use abrasive cleaners, strong detergents , or solvents.

Periodically inspect the system and connecting cables for damage or poor connections. Correct problems before operating the equipment.

ACU-RITE AMIG2 65

Ind

exA

AMI G2Box dimensions 37Deluxe configuration 19Enclosure labeling 20General Information 12Main components 19Specification 31Standard configuration 19

Automatic Lubrication 59C

Cabinet cover removal 26Cable Connections 25Cable Routing 25Changes (errors) 7Configuring AMIG2 in MILLPWRG2

Software 58Connections

34AMI Signal (37 pin out) 34Connecting cable 36Servo Power output - pin out 35

Console Rear Panel 25Coolant Flood and Mist 59Coolant Pump wiring 28D

Deluxe wiring diagramSingle phase 49Three phase 50

Diagnostic Leds 43E

Electrical Information 31Electrical Wiring 26Electrical wiring diagram 51Enclosure Central Ground Point 21External E-Stop 58E-Stop 52

Emergency Stop button 16External E-Stop and Limit

switch 16E-Stop ladder wiring diagram 52F

Fuse Ratings 33G

Grounding and Wiring Guidelines 21Guards 29I

Indexer 58

InstallationEnclosure location 24Mounting fasters 24Procedure 23Requirements 12Tools 13

Interconnect Cable 36Interconnect Diagram Deluxe 48Isolation transformer 22J

JUMPERS 41M

Machine Functions Menu 61Soft keys 62

Machine Guards 58Maintenance

Cleaning 64Message Symbols

Advice Attention 7Advice Damage 7Advice take note 7Different between machines 7Refer to another Manual 7

Message symbols 7Mounting and Electrical Installation

Reference drawing table 18P

PCBA Pinout 38Pin outs

TB1 40TB16 41TB3 40TB4 41X1 42X12 42X4 42

R

Remote GO 58S

Software Setup and Configuration 58

Spindle Control 59DAC Output Voltage 59Directional Control 59RPM Definitions 60Speed Inputs 60Spindle Delay 60

Spindle inverter 27

Spindle inverter wiring 27Spindle motor wiring

Deluxe model 27Standard model 26

Standard single phase wiring diagram 47

Switching Inputs 24 Vdc (PLC) 32Switching Outputs 24 Vdc (PLC) 32Symbols used 8System Equipment 44System grounds 21U

Update Information 10V

Vector/Home Switch Connection 30W

Wiring Guidelines 22

66

Ind

ex

1129509-27 · Ver07 · 11/2017 · HC · Printed in USA

333 East State ParkwaySchaumburg, IL 60173-5337 USA

HEIDENHAIN CORPORATION

+1 (847) 490-1191+1 (847) 490-3931

E-Mail: [email protected]

Documents

Installation Manualelsewhere (i.e. Machines Owner Manual). Advice! ... This symbol is used to denote “Alternating Current”. This symbol is used to denote “Earth (ground) terminal”