Installation Manual For Ares (OPzV) Series - Narada Poweren.naradapower.com/upload/2015/03/15/1426355947509qrm3z.pdf · 2020. 10. 15. · NARADA series battery won’t cause harm

Installation Manual For Ares (OPzV) Series

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Contents

1. How to use this installation manual ........................................................................................... 2

2. Principal to choose the installation methods............................................................................. 2

3. Installation procedure and cautions during installation .......................................................... 2

4. Installation Mode and Occupied Area of Ares(OPzV) Series Battery Group ........................ 3

5. Norm battery rack ...................................................................................................................... 4

6. Battery installation drawing ...................................................................................................... 8

7. Contact ........................................................................................................................................ 16

Please pay attention to the marks bellow during operation:

Safety

Caution

Electricity

danger

Eyes

Protection

Avoid Short

Circuit

Adult

Custody

Not Allowed to put

in dustbin

Read

Introduction

Fire &

spark not

permitted

Circle usage UL safety

Qualification

CE

certification


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1. How to use this installation manual

This manual listed various methods for Narada Ares(OPzV) series battery, including model

4OPzV200, 6OPzV300, 6OPzV400, 7OPzV500, 6OPzV600, 8OPzV800, 10OPzV1000,

12OPzV1200, 12OPzV1500, 16OPzV2000, 20OPzV2500、24OPzV3000. Please refer to this

manual when you are choosing, installing and maintaining NARADA Ares(OPzV) series battery.

The information in this manual is for reference only, that the actual condition maybe difference,

subject to the real products.

2. Principal to choose the installation methods

1) Installation area: A passageway for maintenance and inspection should be reserved during

installation;

2) Floor bearing ability: Choose appropriate installation method according to floor weight

bearing ability;

3) Outlet: Two optional methods ① outlet from one side ② outlet from two sides;

4) Monitoring is according to customer requirements.

3. Installation procedure and cautions during installation

3.1 Preparation

1) Tools: two 13~17mm open wrenches or plum wrenches; 13mm, 14mm, 17mm box

wrenches; 6mm and 8mm inner hexagon spanner; one digital millimeter, electric impact

drill, etc.

Notes: All the batteries are fully charged before ex-factory. Please wind insulated tape

on the tools before put into use prevent battery from short.

2) Installation workers (or engineering team) should confirm details with the user about

installation method, bearing ability, etc. and decide best installation location.

3) The distance between each battery is suggested to more than 10mm. Guarantee the heat

dissipation.

3.2 Installation Procedure

1) Installation workers (or engineering team) check the batteries to assure no damage

after unpacking, check accessories against packing list to assure completeness. Sign the

packing list and send it back. Take good care of installation drawings, installation manual

and other documents, which are sent in the accessory case. Keep the documents in file

after installation is completed.

2) Please check whether installation place is appropriate according to drawings. To

check whether passageway for maintenance is reserved; whether the distance is above 0.5

meters between the battery and heat source or any place that may cause sparkles. Please

suggest the user to make modifications if the condition is not suitable. A memorandum

should be kept after modification.


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3) Please make the installation according to installation drawing and installation

manual strictly, and assemble the rack according to Chapter 5 of installation manual and

to connect batteries according to Chapter 6 installation drawing of installation manual.

Any neglect is forbidden.

4) Please ensure the post is clean before installing connectors. Please check one by one

whether screws are tight after installation. Please set a person specially assigned and in

charge of this job to ensure that all screws are tight. (The reference torque is approx. 12~15

N.m).

5) Please assemble strap according to related content of installation manual.

6) Please check and record open voltage of each battery and total voltage of battery

group after installation. Please fill in the Installation Records Form (or other similar

form).

7) Please do not connect the battery to switch power or microwave equipment if

electricity is not connected. Please recharge the battery before put into use according to

operation manual, or it will do great harm to battery.

8) Please check the parameters set on switch power before connecting the battery and

switch power to ensure all data are correct. (Please refer to the table for parameter on

switch power).

9) Please fill in related forms after installation and debugging, check and record battery

conditions. Also check the screw to ensure a reliable installation. Measure and record

float voltage of each cell and measure the rise of temperature of each connecting point

and ask the user to sign and confirm the records.

3.3 Declare

NARADA series battery won’t cause harm to person and the environment when normal used;

but some wrong operations or because of damage, etc. the hydrogen, acid mist, electrolyte

leakage, etc. dangerous situation may happen.

4. Installation Mode and Occupied Area of Ares (OPzV) Series

Battery Group


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Installation mode standard form

Standard

No. Battery Type

System

Voltage Layer

Occupied Area

L×W×H (mm)

Weight

(kg)

ZNJ-140001 4OPzV200 48V 1 1536 554 400 48

ZNJ-140002 4OPzV200 48V 2 768 554 1000 47

ZNJ-140003 6OPzV300 48V 1 2040 554 400 57

ZNJ-140004 6OPzV300 48V 2 1020 554 1000 56

ZNJ-140005 6OPzV400 48V 1 2040 554 500 58

ZNJ-140006 6OPzV400 48V 2 1020 554 1150 57

ZNJ-140007 7OPzV500 48V 1 2292 554 500 63

ZNJ-140008 7OPzV500 48V 2 1146 554 1150 62

ZNJ-140009 6OPzV600 48V 1 2040 554 700 61

ZNJ-140010 6OPzV600 48V 2 1020 554 1500 60

ZNJ-140011 8OPzV800 48V 1 3000 554 700 116

ZNJ-140012 8OPzV800 48V 2 1500 554 1500 115

ZNJ-140013 10OPzV1000 48V 1 3000 630 700 119

ZNJ-140014 10OPzV1000 48V 2 1500 630 1500 111

ZNJ-140015 12OPzV1200 48V 1 3000 714 700 124

ZNJ-140016 12OPzV1200 48V 2 1500 714 1500 116

ZNJ-140017 12OPzV1500 48V 1 3000 714 800 128

ZNJ-140018 12OPzV1500 48V 2 1500 714 1800 121

ZNJ-140019 16OPzV2000 48V 1 3048 962 800 174

ZNJ-140020 16OPzV2000 48V 2 1524 962 1800 164

ZNJ-140021 20OPzV2500 48V 1 3024 1138 800 185

ZNJ-140022 20OPzV2500 48V 2 1512 1138 1800 185

ZNJ-140023 24OPzV3000 48V 1 3024 1316 800 197

5. Norm battery rack

5.1 Battery dimensions and weight

Battery Type Nominal

Voltage(V)

Dimensions (mm) Refer

Weight(kg) Length Width Height

4OPzV200 2 103 206 389 20

6OPzV300 2 145 206 389 28

6OPzV400 2 145 206 505 35

7OPzV500 2 166 206 505 41

6OPzV600 2 145 206 678 49

8OPzV800 2 191 210 678 65

10OPzV1000 2 233 210 678 80

12OPzV1200 2 275 210 678 93

12OPzV1500 2 275 210 827 117


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16OPzV2000 2 399 212 802 155

20OPzV2500 2 487 212 802 192

24OPzV3000 2 576 212 802 228

5.2 Rack Installation

1) Because of the big difference between the voltage classes chosen by different

manufacturers, but the voltage class in this manual is 48V, so the corresponding battery

installation layers shown as 4.4. The norm rack shown as below for customers to choose,

which is removable and can be divided into side frame, beams, fixation strip, etc.

2) We choose 50 square connecting strip for the capacity 300Ah or less, and 70 square

connecting strip for capacity more than 300Ah according to common connected system.

3) Rack installation procedure is as below(two layers as example):

① Put the beams of the first layer on the side frame bottom after the two side frames be

placed certain distance, then the beams be fastened to the side frames by bolt(contain

plain washers and spring washers).

Side frame

Beams

Beams

Beams


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② Put the beams of the second layer on the second floor of side frame then the beams be

fastened to the side frames by bolt(contain plain washers and spring washers).

③ Put the batteries on the beams in course after all the bolts screwed, then fasten the top

and front beams to the side frames by bolts in order to keep the batteries in.

5.3 Outlet Terminal and Connector Assembly

1) Outlet terminal installation

According to installation drawing, fix terminal on iron tray side. Please fix strap fastness

(plastic) on terminal fastness, then fix strap in given position based on eduction of battery

terminal. Connector and strap should be tightened completely and make sure it has been

installed in correct position. Sheet cooper of eduction should be fully tangented and

tightened to strap plane to ensure large electricity discharge (Torque =15N.m for reference).

Connect user cable follow the instruction of Chapter 3. Please check all the nuts and

assembly part, install terminal protector according to drawing. (Re: Following drawing is

for strap of 200~600Ah which can be the reference for other type).

Top and front

Beams


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2) Connector installation

According to installation drawing, please do series-parallel connection to cell battery with

2V to achieve system voltage requirement. Outlet position of positive plate and negative

plate can be arranged based on user’s situation. Red end of connect should be connected

with positive plate, blue end be connected with negative plate. The connecting mode has

soft connector and cooper sheet connecting. Use one-off corrugated washer for nut and

check if it is tightened (Torque 12~15N.m for reference) then cover anode with red

connector cover and cathode with blue cover.

3) Install monitoring connector

Please take monitoring connector out of covert slot of plastic head if soft connector is

implicated and then connect it with system monitor cable follow the instruction drawing.

Please connect user’s monitor cable directly on monitor screw displayed by drawing.


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6. Battery installation drawing

6.1 Packing list


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6.2 48V system monolayer installation samples

1) 4OPzV200 battery 48Vsystem monolayer installation

Part NO. Battery type System voltage Dimensions (L×W×H mm)

ZNJ-140001 4OPzV200 48V 1536×554×400



ZNJ-140003 4OPzV200 48V 2040×554×400



ZNJ-140005 6OPzV400 48V 2040×554×500


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ZNJ-140007 7OPzV500 48V 2292×554×500



ZNJ-140009 6OPzV600 48V 2040×554×700


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ZNJ-140011 8OPzV800 48V 3000×554×700



ZNJ-140013 10OPzV1000 48V 3000×630×700


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ZNJ-140015 12OPzV1200 48V 3000×714×700



ZNJ-140017 12OPzV1500 48V 3000×714×800


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ZNJ-140019 16OPzV2000 48V 3048×962×800

6.3 48V system two layers installation samples

1) 4OPzV200 battery 48Vsystem two layers installation


ZNJ-140002 4OPzV200 48V 768×554×1000


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ZNJ-140004 6OPzV300 48V 1020×554×1000



ZNJ-140006 6OPzV400 48V 1020×554×1150


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ZNJ-140020 16OPzV2000 48V 1524×962×1800


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7. Contact

Technical Support:

Narada customer service center

9F, Building A, No.50 Zijinghua Road, Hangzhou, China

Website: www.naradabattery.com

Email: [email protected]

Tel：+86-571-56975555 / 400-8263838

Fax：+86-571-23657189

Documents

Installation Manual For Ares (OPzV) Series - Narada Poweren.naradapower.com/upload/2015/03/15/1426355947509qrm3z.pdf · 2020. 10. 15. · NARADA series battery won’t cause harm