20
3-90-70745R16_08/13 SAFETY NOTICE PLEASE READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE YOUR NEW ROOM HEATER. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. LISTED FOR USE IN THE U.S. ONLY. NOT SUITABLE FOR INSTALLATION IN MOBILE HOMES IF THIS FIREPLACE INSERT IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT. FOR YOUR SAFETY, FOLLOW INSTALLATION DIRECTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA. CONTACT YOUR LOCAL AUTHORITY (SUCH AS MUNICIPAL BUILDING DEPARTMENT, FIRE DEPARTMENT, FIRE PREVENTION BUREAU, ETC.) TO DETERMINE THE NEED FOR A PERMIT. CETTE GUIDE D'UTILISATION EST DISPONIBLE EN FRANCAIS. CHEZ VOTRE CONCESSIONNAIRE DE HARMAN® HOME HEATING. SAVE THESE INSTRUCTIONS. Installation & Operating Manual Model(s): Magnafire Elite Coal Fireplace Insert NOTICE: SAVE THESE INSTRUCTIONS Hot glass will cause burns. Do not touch glass until it is cooled NEVER allow children to touch glass Keep children away CAREFULLY SUPERVISE children in same room as stove. Alert children and adults to hazards of high temperatures. High temperatures may ignite clothing or other flammable materials. Keep clothing, furniture, draperies and other flammable materials away. HOT SURFACES! Glass and other surfaces are hot during operation and cool down. WARNING !

Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

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Page 1: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

3-90-70745R16_08/13

SAFETY NOTICEPlEASE rEAd ThIS ENTIrE mANuAl bEFOrE YOu INSTAll ANd uSE YOur NEw rOOm hEATEr. FAIlurE TO FOllOw INSTruCTIONS mAY rESulT IN PrOPErTY dAmAgE, bOdIlY INjurY, Or EvEN dEATh.lISTEd FOr uSE IN ThE u.S. ONlY. NOT SuITAblE FOr INSTAllATION IN mObIlE hOmESIF ThIS FIrEPlACE INSErT IS NOT PrOPErlY INSTAllEd, A hOuSE FIrE mAY rESulT. FOr YOur SAFETY, FOllOw INSTAllATION dIrECTIONS. CONTACT lOCAl buIldINg Or FIrE OFFICIAlS AbOuT rESTrICTIONS ANd INSTAllATION INSPECTION rEQuIrEmENTS IN YOur ArEA.CONTACT YOur lOCAl AuThOrITY (SuCh AS muNICIPAl buIldINg dEPArTmENT, FIrE dEPArTmENT, FIrE PrEvENTION burEAu, ETC.) TO dETErmINE ThE NEEd FOr A PErmIT.CETTE guIdE d'uTIlISATION EST dISPONIblE EN FrANCAIS. ChEz vOTrE CONCESSIONNAIrE dE hArmAN® hOmE hEATINg.

SAvE ThESE INSTruCTIONS.

Installation & Operating manual

model(s):Magnafire Elite Coal Fireplace Insert

NOTICE: SAVE THESE INSTRUCTIONS

hot glass will cause burns.• Donottouchglassuntilitiscooled• NEVERallowchildrentotouchglass• Keepchildrenaway• CAREFULLYSUPERVISEchildreninsameroomas

stove.• Alertchildrenandadultstohazardsofhightemperatures. high temperatures may ignite clothing or other

flammable materials.• Keepclothing,furniture,draperiesandotherflammable

materialsaway.

hOT SurFACES!

Glassandothersurfacesarehotduringoperationandcooldown.

WARNING!

Page 2: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the
Page 3: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

Table Of Contents

Safety Considerations 4

Assembly & Installation 5

venting & Chimneys 8

wiring diagram 10

grate System 11

warnings & Special Instructions 11

Operation & maintenance 12

warranty 15

Service & maintenance log 17

manufactured by:

aDivisionofHearthandHomeTechnolgies352MountainHouseRoad

Halifax,PA17032www.harmanstoves.com

= Contains updated information

Page 4: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

43-90-70745R16_08/13

1.1 KEEP ChIldrEN AwAY -- mAY CAuSE SErIOuS burNSCAuTION: All SurFACES OF STOvE ArE hOT, dO NOT TOuCh. KEEP ChIldrEN AwAY. SErIOuS burNS wIll rESulT IF TOuChEd. ThIS IS A hEAT PrOduCINg APPlIANCE. SErIOuS burNS mAY rESulT IF ThE STOvE IS TOuChEd durINg FIrINg.CAuTION: Maintainat leasta36" clearance from inserttoallcombustiblesmaterials.Clearancetoamantelis18"fromtheinsert,Ifmantelislessthe18",installametalshieldbetweeninsertandmantel.Ifthehearthisbuiltonacombustiblefloor,aprotectivematerialmustbeinstalledundertheinsert.Thismaterialmustbeaminimum3/8"of.84kperinch.1.2 FuEl/FIrINg wArNINgSDANGER!FIREHAZARD!DONOTUSECHEMICALSORFLUIDSTOSTARTOR"FRESHENUP"AFIRE.SEVEREBODYBURNSORAFIREINYOURHOMECOULDRESULT.DONOTBURNGARBAGE,GASOLINE,THINNERS,DRAINORENGINEOIL,KEROSENE,ORFUELOIL,ETC.ANEXPLOSION,A HOUSE FIRE, OR PERSONAL INJURYCOULDRESULT.KEEPALLSUCHLIQUIDSWELLAWAYFROMTHESTOVE.This heater is for burning coal only. use of any other fuel except for coal ignition is a violation of Federal law.Whenand if the insert reaches500 degrees Fahrenheit (maximum temperature),theinsertisbeingoverfired.WerecommendthepurchaseofaMagneticTemperatureGaugetomonitortheInserttemperaturesrelativetotheamountofdraftatwhichthecustomerpermitsthestovetooperate.Ithasbeenverifiedthatcreosotewilligniteat650degreesFahrenheit. It is theowner'sresponsibility tofollowtheserecommendations.Thisinsertconsumesairwhenitisburning.Itisadvisablethatawindowinthevicinitybeopenedslightlywhilestoveis burning if your house is tightly sealed and insulated.(Information contained in this manual is manufacturer'srecommendationsandifthereisanydifferencebetweenourrecommendationsandlocalcoderequirements,wesuggestfollowinglocalcoderequirements.

SAFETY

48¼"

349 /

16"

10½"

31"Front

26½"Back

Rear View of Insert

8½" 16.14"

23⅞"

26.07"

13" 11⅞"

1.3 CurINg PAINTDuringthefirstfewhoursofburning,abluesmokewillbeobservedrisingfromthepaintedsurfaceofthestove.Itisadvisabletoincreasetheamountoffreshairintheroomduringthisbreaking-inperiod.Thismaybeachievedbyopeningdoors,windows,etc.Don'tbealarmed,thisisnormal.1.4 mObIlE hOmESThis unit is not approved for installation in mobile homes. NOTE: Manymunicipalitieshavespecialcodesrelatingtofireplaceinserts,itisstronglysuggestedthatyoucheckwithlocalFireandCodeofficialsbeforeinstallinganinsert.IT IS YOur rESPONSIbIlITY TO mAKE SurE ThAT YOur INSTAllATION mEETS All lOCAl ANd STATE rEgulATIONS.

Page 5: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

53-90-70745R16_08/13

2. Positive connect method;Similarly,thismethodemploysthe use of a stainless steel liner, however the liner isruntheentirelengthofthechimney.Itisnotnecessarytosealaroundtheventingatthedamper,howevertheproperflashingmustbeusedatthetopofthechimneytoensurethatrainandotherelementsdonotenterthechimney.

AnovaltoroundtransitionsuchasSimpsonDura-Vent® Item #6DLO-36FR works well forpassing through thenarrowdamperarea.Insomecases, thispiecewhichis36incheslongwill reach the first fluetile.Ifmoreconnectorisneeded,orforafulllinerinstallation, it providestheanchorpointfor6inchdura-liner®tobeused.Seemoreonchimneyrequirementslaterinthismanual.

Withthelinerorconnectorinsertedintothechimney,installtheflueadaptertothepipeusingaminimumofthreescrews.Positiontheadapterataheightofjustunder24inchesfromthefloorofthefireplace.(SeeFig.B).

2.1 PArTS INSPECTIONUponreceiptofyourHarman®Insert,pleasebesureyouhaveallofthepieces.Youshouldfindthefollowing:1. AshPan2. ShakerHandle3. ManualandWarranty4. SteelFluePlate(seeillustrationinsection2.2)5. DoorKit-Separatecarton

a.GlassFrameb. Glass, Door Top Trim, Draft Control, (3) Spring

handles,AndHardwarePack.6. WingKit-2separatecartons

a.TopWingandBrassTrimb.SideWingswithBlowers,PowerCord,andapackage

containingtheblowerboxcoversandhardware.

2.2 INSTAllATION INSTruCTIONSTheminimumfireplacesizethatyourHarman®Insertwillfitintois24"highby31"wide.Acriticaldimensionforfitinthefireplaceisthatyoumusthave161/8"depthminimumat24"heightminimum.

Thefirststep in installingyournew insert is to locate thedamperinthetopofthefireplace.Ataminimum,thedampermustbesecuredintheopenpositionwithwireorothernon-combustiblematerial.Ifpossible,itisbesttototallyremovethedampertopreventaccidentalclosing.Beforeproceedingwithinstallation,itisrecommendedthatyouhaveyourchimneycleanedandinspectedbyaprofessionaltodeterminethatyourchimneyisinsafecondition.IT IS YOur rESPONSIbIlITY TO mAKE CErTAIN YOur ChImNEY IS IN ThE PrOPEr CONdITION TO SAFElY FuNCTION wITh A SOlId FuEl burNINg APPlIANCE. IT IS AlSO YOur rESPONSIbIlITY TO COmPlY wITh All STATE ANd lOCAl COdES PErTAININg TO INSTAllATION ANd burNINg OF SOlId FuElS.

Therearetwoacceptablemeansforconnectingtheexhaustoftheinserttothechimney.1. direct connect method;Thismethodemploysashort

sectionofstainlesssteelflexpipewhichattachestotheinsertandrunsthroughthedamperandintothechimneybase.Thismustberunatleastashighasthefirstfluetile.Thechimneymustbesealedaroundtheflexpipe.thisisusuallybestaccomplishedwithasteelplateornon-combustiblepackingmaterialaroundtheoriginaldamperlocation.

ASSEmblY & INSTAllATION

Stainless Steel Flex Pipe

Flue Adapter

Attach with At least 3 Screws

Figure A

Flue Adapter guide handle

block-Off Plate

Tile Flue liner

Figure B

Approximately 24" height From Floor

Page 6: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

63-90-70745R16_08/13

Align theholes in thewingswith theholes in the insertandbegininsertingthescrews.Notethatthereisarightwingandaleftwing.After the side wings are installed, the top wing can beinstalled. The tabs on the top wing slide behind thebottomwingandthetabsonthebottomwingslidebehindthetabsonthetopwing.Onestepremainsbeforeyouarereadytoslidetheinsertinitsfinalpositioninthefireplace.Theareabetweenthewingandthefireplacefrontmustbepackedwithfiberglassinsulation to provide a good air seal at the face of thefireplace.Thisstepisveryimportantbecauseapoorsealatthispointwillcausealossofdraftandcouldcausepoorperformanceoftheinsert.Withtheinsulationinplace,goaheadandslidetheinserttightlybackintothefireplace.Theflooroftheinserthasadjustingbolts.Theadjustingboltscanbereachedthroughtheashdoor.Theboltscanbeusedtoadjustthelevelofthestovebyturningclockwiseto raise thecornerof thestove,andcounter-clockwise tolowerthecornerofthestove.Theblowersarealreadyinstalledinthesidewings,butyou'llneedtocompletethewiring.First,determinewhichsidethepowercordneedstoberoutedfrom.Followthewiringdiagramtoattachthepowercord.Then,linkthetwoblowerstogetherwiththehightemperaturewirethatisloopedthroughthebackoftheinsertbody.Placetheblowercoverretainerintheblowerboxasshownbelow.Keeptheretainercentered toallowforeasierholelocation.Next,usingthecornerclipsprovidedinthehardwarepackage,installthebrasstrimontothelid.Placethelidontotheblowerboxandsliptheflat-headscrewdownwardthroughthelidandtightenitintotheretainer.(Repeatforbothsides)

Next,slidetheinsertintothefireplacemakingsurethatthefronttaboftheflueadapterisrestingontopoftheinsert.Thistabmaynowbeusedasaguidetohelplocatetheconnectorbaseontheflueopeningoftheinsert.Beginslidingtheinsertinplacewhileguidingtheconnectorbaseintoitsproperlocation.Withtheadapterclosetocenteredonthetopoftheinsertbody,thehooksatthebacksideoftheadaptershouldpulltheadapterintopositionastheinsertslidesback.Ifneeded,youcanreachupthroughtheholeinthebaffleto guide the flue adapterintoplace.Opentheloadingdoorandlook into the rear of thefirebox.Noticetheholeleftinthebaffleoftheinsert.This hole is to allow youtoreachintotheflueandgrabthecross-memberintheflueadapter.

ASSEmblY & INSTAllATION

looking through front door

Figure C

Oncetheflueadapterisinplaceontheinsert, installonebuttonheadscrew through thewingmountingflangeandintotheholeontheflueadapterguidehandle.Tightenthescrewtosecuretheflueadapterduringthecompletionoftheinstallation.Afterfinaladjustment,placetheflueplatebehindthebaffleandcovertheaccesshole.Withtheinsertsittingonthehearth,installationoftheinsertwingsisaccomplishedbyfirstremovingthescrewsthatarearoundtheperimeteroftheinsertfront.Oncethesescrewsareremoved,thesidewingsectionsshouldbeinstalled.

Page 7: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

73-90-70745R16_08/13

Next, install thedraftcontrolontotheashdoor.Threadtheboltthroughtheknobandinstalloneofthenuts.Sliptheremainingendoftheboltthroughthedoorandinstallthesecondnut.Adjustthenutlocationssothatthedraftcontrolstopsopenatabout3/8"fromthedoorsurface,whilestillbeingabletocloseagainstthedoor.

Thenextstepistoinstalltheglassandtrim.Startbyplacingtheglassframeface-downonaflatsurface.Besuretheglassitselfhasthegaskettinginstalledontheshorterendsonly.Thenongasketedtopandbottomallowforair-washandsecondaryair.Laytheglassintotheframe,Nowlifttheloaddooroffofthestoveandlayitdownontotheglassframe.Securetheframetothedoorusing(4)Flange-headboltsprovided.Whilethedoorisstilllayingflat,installthetoptrimontothedoorwith(2)Hex-headbolts.

Thecoilspringhandlesslipontothelatchesandtheshakerhandle.Pushwhileturningtoinstall.

ASSEmblY & INSTAllATION

Grates

GrateLink

ShakerBarWeldment

ShakerBlock(weldedtostovebody)

ShakerHandleMount-weldedtoshakerbar

ShakerHandle

Thelaststepinassemblyistheshakerhandle.Theshakerhandle ismounted on the lower left front of the insertwiththetwohex-headboltsandlock-washersalreadyintheshakerhandlemount.Ifyouremovedthegratesforinstallation,makesuretheyareinstalledproperly.Refertotheillustrationbelow.

Page 8: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

83-90-70745R16_08/13

Ifyourmasonrychimneyhasnotbeenusedforsometime,haveitinspectedbyaqualifiedperson(buildinginspector,firedepartmentpersonnel,etc.).Ifalistedorcertifiedmanufacturedchimneyistobeused,makecertainitisinstalledinaccordancewiththemanufacturer'sinstructionsandalllocalandstatecodes.(SeeFig.F&G,noteroofclearance.)3.2 COmmON ChImNEY PrOblEmSInordertohaveaproperoperatingsolidfuelheatingsystem,thechimneymustbecapableofprovidingthedraftrequired.Theminimumrequireddraftis.06inchesw.c.(watercolumn).Thismustbemeasuredusingadraftgauge.Ifthechimneycannotsupplythisconstantdraft,theunitwillnotoperateproperly.Insomeinstallations,abarometricdraft regulatormaybeusedandproperlyadjustedtocompensateforexcessivedraft.rEASONS FOr INSuFFICIENT drAFT rEAdINgS:A.Leaky Chimney -Air leaking in around a loose fitting

clean-outdoor,fluepipesnottightatthejoints,improperplugopeningsordefectivemasonry.

B.Chimney ImproperHeight -Chimney does not extendthroughtheroofhighenoughtopromotesufficientdraftorcausesadowndraftingconditiontotakeplace.Chimneyshouldbe2feethigherthananything10feetaroundit!(SeeFig.H)

C.ObstructionInTheChimney-Checkpriortousebyholdingamirrorinchimneyclean-outdoor.Thiswillgiveaviewofthechimney.

D.Trees or Other Topographical Barriers - Impeding thechimney'soperationorcausingadowndraftconditiontoexist.Thiscanalsobecausedbyadjacentbuildingsortheroofofthesamestructurewherethechimneyisnothighenough.(SeeFig.H.)

NOTE: ThE ChImNEY ON ThE hOuSE IlluSTrATEd IS TOO lOw. IT ShOuld bE rAISEd TO COmPENSATE FOr drAFTS.E.ChimneySize-Chimneyisnotproperlysizedtoadequately

venttheappliance.Itiseithertoosmallortoolarge.F. ChimneyOffsets-Chimneyswithoffsetsshouldnotbe

used.Theycauseanobstruction to draftaswellasaplacefordebristocollect.

3.1 TYPES OF ChImNEYS Thechimneyisoneofthemostimportant,yetmostneglectedandmisunderstoodportionofanysolidfuelburninginstallation.Wedonotrecommendthatthestovebeconnectedtoachimneysharedbyotherheatingdevices.ThE STOvE muST bE CONNECTEd TO ITS OwN TIlE-lINEd FluE. A mINImum FluE SIzE OF 8" X 8" IS NECESSArY FOr PrOPEr OPErATION ANd APPrOvEd FOr All FuElS.NO OThEr APPlIANCES ShOuld bE vENTEd TO ThIS FluE!CAuTION: ThE ChImNEY muST bE A ClASS 'A' ChImNEY IN gOOd OPErATIONAl CONdITION.NOTE; ThE uSE OF AlumINum TYPE 'b' gAS vENT FOr SOlId FuElS IS uNSAFE ANd PrOhIbITEd bY ThE NATIONAl FIrE PrOTECTION ASSOCIATION COdE.There are three types of Class "A" Chimneys:A.Masonrywithtilelinertoincludebrickorstone.Itmustbe

supportedongradelevelfoundation.B. InsulatedClass"A"manufacturedchimney,listedorcertified

byanationaltestagency.C.TripleWallMetalClass"A"chimney,listedorcertifiedbya

nationaltestagency.

vENTINg

Page 9: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

93-90-70745R16_08/13

vENTINg3.3 whAT TO dO whEN YOu hAvE A PrOblEm.A.SmokePuffsFromYourStove.1. Checkthechimneydraft.Withagoodfireburning,the

chimneyshouldsupply.06"updraft.2. Checkdraftcontrolsforproperoperation.3. Checkthechimneyandbesureitisclean.4.Chimneymaybetoolow.Increasetheheight.Makesure

thechimneyisstructurallysound.5. Addmoreairtotheroom.Yourhomemaybesoairtight

thatnotenoughoxygenisreachingthefire.6. rEmEmbEr,openthedraftcontrolsandopenthefiredoor

slightlybeforerechargingthefirechamberorcheckingthefire.

SPECIAl wArNINg: NEvEr OPErATE YOur STOvE wITh ThE FIrE Or ASh dOOr OPEN!7. Checktheinsertwingstobecertainthatthereisanair

tightsealbetweenthewingsandthefireplacefront.8. Checktheashes.Ashpanandashcompartmentmaybe

overloadedwithashes.9. Checkyourchimneyfordowndrafts.Thisiscausedby

aircurrentsbeingdeflecteddownthechimneyfromhigherobjects,suchastrees,buildingsandhills.Thisproblemcanusuallybecorrectedwithanopen-ventedchimneycap.

10.Makesurethechimneyclean-outdooristightlyclosedandsealed.

11. Ifotherfuelburningdevicesareconnectedtothechimney,they may be causing draft problems. This must becorrectedbyyourheatingcontractor.

3.4 ChImNEY dETAIlSChimneyLiners -Mostof thecustomer inquiries receivedareproblemscausedbypoor,orinsomecases,excessivedraft.Aresultofpoordraftcouldbecreosote,back-puffing,andsmokyfireboxwhenloading.Indicationsofexcessivedraftareburningtoomuchfuelandhighstacktemperatures.Themostcommoncauseofpoordraftisanimproperlysizedflue liner. We recommend that thechimney liner's insidedimensionsbeatleastaslargeastheappliance'scollarsize.TO SummArIzE -- A hEATINg uNIT CAN PErFOrm ONlY AS wEll AS ITS vENTINg SYSTEm wIll AllOw IT.

G.ElbowRestrictions -Thefluepipe is connected to thechimneywith toomany elbows, reducing the draft thechimneycanprovide.

H.MultipleVenting-Nomorethanonedeviceshallventintothesamechimneyflue.

ThE mOST ImPOrTANT ThINg TO rEmEmbEr AbOuT ChImNEYS IS ThEIr NEEd FOr mAINTENANCE ANd ClEANINg. IF ChImNEYS ArE NOT ClEANEd ON A FrEQuENT bASIS, IT wIll AFFECT ThE drAFT, AS wEll AS bEINg A CONTrIbuTINg CAuSE TO A ChImNEY FIrE.CAuTION! ANYTImE YOu hAvE A ChImNEY FIrE, ThE FOllOwINg POINTS ShOuld bE ObSErvEd:•Besureeveryoneisoutofthehouse.•Callthefiredepartment.•Closedowndraftcontrolonthestove.AFTEr ThE FIrE IS EXTINguIShEd, dO NOT uSE ThE ChImNEY uNTIl A QuAlIFIEd PErSON hAS INSPECTEd YOur ChImNEY.

Page 10: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

103-90-70745R16_08/13

ElECTrICAl - wIrINg dIAgrAm4.1 wArNINgSTurnoffelectricpoweratfuseboxorcircuitbreakerpanelbeforemaking any line voltage connections. Follow localelectricalcodes.Besure toroutepowerso that itdoesn'tcomeincontactwiththestove.

ImPOrTANT! All wIrINg ShOuld bE dONE IN ACCOrdANCE wITh lOCAl ANd STATE COdES.

Page 11: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

113-90-70745R16_08/13

Section 55.1 grATE SYSTEmA.heavy-duty cast iron grate system-Thefunctionsofagratesystemaretosupportthecoalandatthesametimeprovideair flow through thegrates to the coal.Harman®grateshaveamaximumamountofairflowtoproduceanevenburningfire.Anotherfunctionistoremovetheashfromthecoalbedbygrinding,breaking,orshakingthemthroughthegrates.Harman®gratesprovideavariableamountofgrindingaction, thisaction iscontrolledby themovementofalongshakerleverlocatedontheleftsideofthestove.b. burns three sizes of anthracite coal-Youcanburnpea,nut,orstovecoalonthesegrateswithnochangesnecessary.C. warnings1. ImPOrTANT! Whenshakingiscomplete,turntheshakeruntilthegratesareflatandhorizontal.2. Keep the ash drawer empty! Ashbuildupcandamageyourgrates.Ifashbuildsunderandagainstthegrates,itwillcausetheairflowtobestoppedorlessened.Thisconditionwillcausewarpingofthegrates.NOTE: grates damaged in this way are easily detected by the great amount of damage caused to them. Please read your warranty to see limits of liability in cases of abuse.3. Fresh ashes are hot! Neverputhotashesincontactwithanyflammablematerial.Storehotashesinametalcontaineroutsideofyourhome.Allowtheashestocoolthendisposeofproperly.

grATES & wArNINgSSection 6:wArNINgS & SPECIAl INSTruCTIONS6.1 blower: YourHarman®insertisprovidedwithablowersystem.Thissystem is not onlydesigned todistributeheat throughoutyourhomebutservesacriticalneedinthedesignsystemoftheinsert.Extremelyhighheatsaregeneratedinsidetheinsertandcandomuchdamagetotheheatexchangerandbafflesystem.Surfacetemperaturesof500degreesF.canbeassociatedwithinternaltemperaturesashighas1000degreesF.ormore.Temperaturesattheselevelsforextendedperiodsoftime,candamageinternalpartsoftheinsert.Inserts,unlikefreestandingstoves,havenowaytoreleasebuiltupheatintoyourhomeexceptthroughitsinternalpassages.Freestandingstovesradiatetheirheatfreelyintotheair.Useoftheblowersisnotonlycriticaltothelifeoftheinsert,butmuchheatefficiencyislostifthedesignofthesystemisdefeatedbynotusingtheblowers.Theheatwhichistrappedinthefireplacemayamounttoasmuchas75%ofthetotaloutputoftheinsert.Thisshouldmakeiteasytoseethatfuelisbeingwastediftheblowersarenotused.Harman®hasgonetogreatlengthstodesignthisinserttohavethebestbalanceoffeatures,looks,andpriceavailablein themarketplace today.Wealsostandstronglybehindourwarrantyaslongasthewarrantyclaimfallswithinthestatedliabilityofthatwarranty.AbuseandneglectaretermsoutsidetheliabilityofHearth&HomeTechnologiesinmattersof warranty repair or replacement. To clarify, overfiring isconsideredabuseandwillnotbeeligibleforwarrantyrepair.Non-useoftheblowersystemisoneofthemajorcausesofoverfiring in insertuse.Anoverfiresituation isconsideredtoexistwhenthesurfacetemperatureoftheinsertexceeds500degreesF..6.2 NOTE:Itisyourresponsibilitytofollowallstateandlocalcodeswheninstallingyourinsert.6.3 Itissuggestedthatyouhaveaqualifiedstoveinstallerinstallyourinsert.6.4Itisyourresponsibilitytomakesurethatproperclearancestocombustiblematerialsismaintainedwheninstallingyourinsert.NOTE: Safeclearancetocombustiblesis36inches.Ifyouhaveaflammablemantelandproperclearancecannotbemaintained,ametalshieldmustbeinstalledtoprotectthemantel.6.5Haveyourfireplaceandchimneyinspectedbyaqualifiedchimneysweeptomakesureyourfireplaceandchimneyaresafeandingoodoperatingcondition.6.6Makesureyourchimneyhasanadequatedraftof0.06inchesofwatercolumnonadraftmeter.

Page 12: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

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Section 7: PrEvENTIvE mAINTENANCE INSTruCTIONS 7.1 PErIOdIC ANd NOrmAl EvErYdAY mAINTENANCEgrates- Keepash drawer emptied. Failure to do thiswillcausegratestowarp.CAuTION! Beforecleaningthechimneyandsmokepipe,besurethefireisoutandtheinsideofthestoveiscool.Avoid chimney fires! On a regular schedule, check forcreosoteandsootbuildup inthechimney, itmustbekeptclean.Keepaprofessionalchimneysweep inmind ifyouhaveaccesstoone.Steelbrushesarethesafestforcleaningmetalsurfaces.Saltsolutionsandsomechemicalsmaydamagemetalsurfaces.Donotoverfireyourstove.Donotburnanythingthatcombustsinseconds.Excessivefluetemperaturesmayresulttherebyignitingcreosote.To clean the chimney,obtainastiffbrushwithanextendablehandleandinsertthebrushintothechimneyfromthetop.Continue the brushing and sweeping downward until theentirelengthofthechimneyiscleaned.After cleaning the chimney,thedebriswillbeatthebottomofthechimneyattheclean-outdoor,sweepthedebrisoutintoametalcontainer.

Section 8: OPErATINg INSTruCTIONS8.1 STArTINg A COAl FIrETakeabouteightsheetsofnewspaper,crumble themintoballsandplaceontopofthegrates.Next,layfinekindlingontopofthepaper.Thiskindlingmustbedryandnolargerthan3/4"indiameter.Layerthekindlinginacriss-crossfashiontoallowgoodairflow.Openthedraftcontrolfullyandlightthepaperjustinsidethedoor.Now,closetheloadingdoorandallowthekindlingtocatchfire.Afterafewminutes,opentheloadingdooraninchortwoforafewsecondsbeforeopeningcompletely.Thismethodwillallowsmoketoclearawayfromthedooropeningbeforetheloadingdooriscompletelyopened.Addsmall,compactpiecesofhardwoodwhenthekindlingisburninghot.Keepthedraftcontrolsfullyopentoestablishahotfirequickly.Theashdooralsomaybeopenedduringstart-uptoaccelaratetheintialburn,butmustbeclosedagainafterafirehasbeenestablishedtopreventoverfiringtheinsert.Whenasubstantialbedofredwoodcoalsarebuilt-up,startaddingcoal(peaornutispreferredtostovecoalforstarting)insmallamountsatatime.Keepthedraftcontrolopen.Continueaddingsmallamountsofcoaluntilthereisasolidbedofburningcoal.Donotaddtoomuchatonetime.Allowsufficienttimebetweeneachsmallloading(atleast5-10minutes),sothateachloadinghastimetoignitethoroughlybeforethenextloadisputin.Whenasubstantialbedofburningcoalshasbeenestablished,fillthestovetothetopofthefirebrick.Adeepbedofcoalalwayswillburnmoresatisfactorilythanashallowbed.Whenmostofthewoodisburnedandthecoaliscompletelyignited(usually5-10minutesorlessafterfillingthestove),thedraftcontrolshouldbeturneddowntotheproperoperatinglevel.(If the ash door has been opened, it must be closed to prevent overfiring, which can cause dangerously high temperatures.)8.2 lOAdINgCoalshouldneverbeaddedunlessthereisareasonablyhotfire.Thecoalbedshouldbebrightandvigorous.Ifthefireisburninghotandthereisadeepbedofcoals,fullloadsofcoalcanbeaddedatanytime.However,ifthereisnotadeepbedofcoals,itisbesttoaddsmallamountsofcoalatfirst.

mAINTENANCE & OPErATION

Page 13: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

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OPErATIONBestresultsfromshakingwithHarman®grateswilloccurifshort"choppy"strokesareusedratherthanlong,evenstrokes.Theamountofshakingiscritical.Toolittleortoomuch,eithercanresultintheextinguishingofafireduetoblockedairflow.Theproperamountnormallyoccurswhenredcoalsfirststarttodropthroughontothebedofashes.8.5 drAFT CONTrOlSTheheatoutputofthecoaliscontrolledbytheprimarydraftcontrolonthebottomdoor.Experiencewilldictatethepropersettingsforheatrequirements.Coalrespondsveryslowlytochangesinthedraftsettings.Because of this slow response time, over-correcting is acommonproblem.Whenchangesinheatoutputareneeded,makeonlysmallchangesinthedraftsettingandwaitforthetemperaturetostabilize.8.6 AShESAshesshouldneverbeallowed toaccumulate in theashpansothattheyinanywayimpedetheflowofcombustionairtothefire.Excessashaccumulationcancausethefiretogooutandalsocancauseseveredamagetothegratesbecauseofabsenceofacoolingflowofairbeneaththem.Ashes should beplaced in ametal containerwith a tightfittinglid.Theclosedcontainerofashesshouldbeplacedon a non-combustible floor or on the ground, well awayfromallcombustiblematerials,pendingfinaldisposal.Iftheashesaredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldberetainedintheclosedcontaineruntilallcindershavethoroughlycooled.CAuTION! AShES ShOuld NEvEr bE AllOwEd TO ACCumulATE AbOvE ThE TOP OF ThE ASh PAN. AShES IN CONTACT wITh ThE bOTTOm OF ThE grATES ACT AS AN INSulATOr, INTENSIFYINg ThE hEAT ON ThE grATES ANd COuld CAuSE ThEIr wArPAgE. wITh AN EXCESSIvE ASh buIlduP, PrImArY COmbuSTION AIr IS rESTrICTEd, ThuS, ThE uNIT'S OuTPuT COuld bE rEduCEd.grATES dAmAgEd IN ThIS wAY ArE EASIlY rECOgNIzEd bY ThE EXTrEmE dAmAgE CAuSEd TO ThE grATES.PlEASE rEFEr TO YOur wArrANTY TO SEE ThE lImITS OF lIAbIlITY IN CASES OF AbuSE Or NEglECT.

8.3 INCrEASINg hEAT FrOm A lOw FIrEEveryeffortshouldbemadenottoletacoalfireburntoolongsothatthefirehasstartedtodie.Thiswillcausethereloadingprocesstobemuchlonger,andthereisagoodpossibilityoflosingthefire.Do not shake or stir with a low fire.Openthedraftcontrolwideoropentheashcleanoutdoortogetthemaximumdraft,butmakesureyouclose theashdoorassoonasa reasonablefirehasbeenestablished.Start adding small amounts of coal, and follow the sameproceduresasinparagraphs3and4insection8.1.Whenthenewcoalisthoroughlyignitedorthereisasubstantialbedofhotcoals,thestovemaybeshakenthoroughly.Besuretoshakedownalldeadashes (but do not overshake). Assoonasyouseeasprinkleofredcoalash STOP!Aftershaking,keepthebottomdraftcontrolopenuntilyouaresurethefireiscontinuingtoburnhot,thenturnthedraftcontroldowntotheproperoperatinglevel.Iftheashdoorhasbeenopened,besuretoshutit(seriousdamagecanresultifthestoveisrunforextendedperiodswiththeashdooropen).NEvEr lEAvE ThE rOOm wITh ThE bOTTOm dOOr OPEN.NEvEr lEAvE ThE INSErT burN FOr EXTENdEd PErIOdS wITh bOTTOm dOOr OPEN. A SErIOuS OvErhEAT COuld OCCur ANd vOId YOur wArrANTY. IT IS YOur rESPONSIbIlITY TO NEvEr AllOw ThE TEmPErATurE OF YOur INSErT TO EXCEEd 500 dEgrEES F. OPErATION AbOvE ThIS TEmPErATurE wIll vOId YOur wArrANTY.Counttheexactnumberofturnsfromfullyshuttothenormaloperatingpositionssothatyoucanadjustthestovetotheexactlevelofheatoutputandlengthofburnyoudesire.8.4 ShAKINgShakingshouldbedoneonlywhenthereisahotfire.Thefrequencyofshakingwilldependonthetypeofstoveanddegreeofburning.Shakingshouldbedoneatleastonceaday,andpreferablytwiceaday.

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SAFETY8.7 SAFETYWhenever a loading door is opened, it should always becracked slightly to allow oxygen to enter and burn anycombustiongasesthatarepresentbeforefullyopening.Failuretodo this could result in sudden ignitionof theunburnedgaseswhenthedoorisopened.Astoveshouldneverbefilledwithexcesscoalsothatthefluegasexitisblockedorimpededinanyway.Burningcoalgeneratescarbonmonoxide. If the flue gas exit is blocked, the carbon monoxide can be forced out of the stove into the room, with possibly fatal consequences.NOTE: A STOvE ShOuld NEvEr bE lEFT uNATTENdEd wITh ThE ASh dOOr OPEN. wITh ThE EXCEPTION OF ThE STArT-uP PErIOd, ThE ASh PAN dOOr ShOuld NEvEr bE lEFT OPEN. Serious damage to the stove can occur from overheating.Coalstovesshouldnotbeinstalledinanychimneythathashadahistoryofback-draftingorflowreversal.Theseconditionscan cause improper draft, resulting in carbon monoxideenteringthehouseratherthanbeingdrawnupthechimney.rEmEmbEr! COAl gASES ArE TOXIC!Sulfurdioxide,sulfurtrioxideandotherionsreleasedfromcoalburningmaycorrodestainlessandmasonrychimneys,andeven terracottachimney liners.Coalwithhighsulfurcontentwilldestroychimneysespeciallyfast ifsootsitsintheflueforextendedlengthsoftime.Itisimportanttocleanchimneysregularly.

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4021-645F02-18-13 Page1of2

hearth & home TechnologieslImITEd lIFETImE wArrANTY

Hearth&HomeTechnologies,onbehalfofitshearthbrands(”HHT”),extendsthefollowingwarrantyforHHTgas,wood,pellet,coalandelectrichearthappliancesthatarepurchasedfromanHHTauthorizeddealer.

wArrANTY COvErAgE:HHTwarrantstotheoriginalowneroftheHHTapplianceatthesiteofinstallation,andtoanytransfereetakingownershipoftheapplianceatthesiteofinstallationwithintwoyearsfollowingthedateoforiginalpurchase,thattheHHTappliancewillbefreefromdefectsinmaterialsandworkmanshipatthetimeofmanufacture.Afterinstallation,ifcoveredcompo-nentsmanufacturedbyHHTarefoundtobedefectiveinmaterialsorworkmanshipduringtheapplicablewarrantyperiod,HHTwill,atitsoption,repairorreplacethecoveredcomponents.HHT,atitsowndiscretion,mayfullydischargeallofitsobligationsundersuchwarrantiesbyreplacingtheproductitselforrefundingtheverifiedpurchasepriceoftheproductitself.Themaximumamountrecoverableunderthiswarrantyislimitedtothepurchasepriceoftheproduct.Thiswarrantyissubjecttoconditions,exclusionsandlimitationsasdescribedbelow.

wArrANTY PErIOd:Warrantycoveragebeginsonthedateoforiginalpurchase.Inthecaseofnewhomeconstruction,warrantycoveragebeginsonthedateoffirstoccupancyofthedwellingorsixmonthsafterthesaleoftheproductbyanindependent,authorizedHHTdealer/distributor,whicheveroccursearlier.Thewarrantyshallcommencenolaterthan24monthsfollowingthedateofproductshipmentfromHHT,regardlessoftheinstallationoroccupancydate.Thewarrantyperiodforpartsandlaborforcoveredcomponentsisproducedinthefollowingtable.Theterm“LimitedLifetime”inthetablebelowisdefinedas:20yearsfromthebeginningdateofwarrantycoverageforgasappliances,and10yearsfromthebeginningdateofwarrantycoverageforwood,pellet,andcoalappliances.Thesetimeperiodsreflecttheminimumexpectedusefullivesofthedesignatedcomponentsundernormaloperatingconditions.

Seeconditions,exclusions,andlimitationsonnextpage.

Parts Labor Gas Wood Pellet EPAWood Coal Electric Venting

X X X X X X X

AllpartsandmaterialexceptascoveredbyConditions,

Exclusions,andLimitationslisted

X X X Igniters,electroniccomponents,andglass

X X X X X Factory-installedblowersX Moldedrefractorypanels

X Firepotsandburnpots

5years 1year X X Castingsandbaffles

7years 3years X X X Manifoldtubes,HHTchimneyandtermination

10years 1year X Burners,logsandrefractory

LimitedLifetime 3years X X X X X Fireboxandheatexchanger

X X X X X X X Allreplacementpartsbeyondwarrantyperiod

WarrantyPeriod HHTManufacturedAppliancesandVenting

1Year

ComponentsCovered

3years

2years

90Days

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4021-645F02-18-13 Page2of2

wArrANTY CONdITIONS:• ThiswarrantyonlycoversHHTappliancesthatarepurchasedthroughanHHTauthorizeddealerordistributor.Alistof

HHTauthorizeddealersisavailableontheHHTbrandedwebsites.• ThiswarrantyisonlyvalidwhiletheHHTapplianceremainsatthesiteoforiginalinstallation.•ThiswarrantyisonlyvalidinthecountryinwhichtheHHTauthorizeddealerordistributorthatsoldtheappliance

resides.• Contactyourinstallingdealerforwarrantyservice.Iftheinstallingdealerisunabletoprovidenecessaryparts,contact

thenearestHHTauthorizeddealerorsupplier.Additionalservicefeesmayapplyifyouareseekingwarrantyservicefromadealerotherthanthedealerfromwhomyouoriginallypurchasedtheproduct.

• Checkwithyourdealerinadvanceforanycoststoyouwhenarrangingawarrantycall.Travelandshippingchargesforpartsarenotcoveredbythiswarranty.

This warranty is void if:• Theappliancehasbeenover-firedoroperatedinatmospherescontaminatedbychlorine,fluorine,orotherdamaging

chemicals.Over-firingcanbeidentifiedby,butnotlimitedto,warpedplatesortubes,rustcoloredcastiron,bubbling,crackinganddiscolorationofsteelorenamelfinishes.

• Theapplianceissubjectedtoprolongedperiodsofdampnessorcondensation.• Thereisanydamagetotheapplianceorothercomponentsduetowaterorweatherdamagewhichistheresultof,but

notlimitedto,improperchimneyorventinginstallation.

lImITATIONS OF lIAbIlITY:• Theowner’sexclusiveremedyandHHT’ssoleobligationunderthiswarranty,underanyotherwarranty,expressor

implied,orincontract,tortorotherwise,shallbelimitedtoreplacement,repair,orrefund,asspecifiedabove.InnoeventwillHHTbeliableforanyincidentalorconsequentialdamagescausedbydefectsintheappliance.Somestatesdonotallowexclusionsorlimitationofincidentalorconsequentialdamages,sotheselimitationsmaynotapplytoyou.Thiswarrantygivesyouspecificrights;youmayalsohaveotherrights,whichvaryfromstatetostate.EXCEPTTOTHEEXTENTPROVIDEDBYLAW,HHTMAKESNOEXPRESSWARRANTIESOTHERTHANTHEWARRANTYSPECIFIEDHEREIN.THEDURATIONOFANYIMPLIEDWARRANTYISLIMITEDTODURATIONOFTHEEXPRESSEDWARRANTYSPECIFIEDABOVE.

wArrANTY EXCluSIONS:Thiswarrantydoesnotcoverthefollowing:• Changesinsurfacefinishesasaresultofnormaluse.Asaheatingappliance,somechangesincolorofinteriorand

exteriorsurfacefinishesmayoccur.Thisisnotaflawandisnotcoveredunderwarranty.• Damagetoprinted,plated,orenameledsurfacescausedbyfingerprints,accidents,misuse,scratches,melteditems,

orotherexternalsourcesandresiduesleftontheplatedsurfacesfromtheuseofabrasivecleanersorpolishes.• Repairorreplacementofpartsthataresubjecttonormalwearandtearduringthewarrantyperiod.Theseparts

include:paint,wood,pelletandcoalgaskets,firebricks,grates,flameguides,batteriesandthediscolorationofglass.• Minorexpansion,contraction,ormovementofcertainpartscausingnoise.Theseconditionsarenormalandcom-

plaintsrelatedtothisnoisearenotcoveredbythiswarranty.• Damagesresultingfrom:(1)failuretoinstall,operate,ormaintaintheapplianceinaccordancewiththeinstallation

instructions,operatinginstructions,andlistingagentidentificationlabelfurnishedwiththeappliance;(2)failuretoinstalltheapplianceinaccordancewithlocalbuildingcodes;(3)shippingorimproperhandling;(4)improperopera-tion,abuse,misuse,continuedoperationwithdamaged,corrodedorfailedcomponents,accident,orimproperly/incorrectlyperformedrepairs;(5)environmentalconditions,inadequateventilation,negativepressure,ordraftingcausedbytightlysealedconstructions,insufficientmake-upairsupply,orhandlingdevicessuchasexhaustfansorforcedairfurnacesorothersuchcauses;(6)useoffuelsotherthanthosespecifiedintheoperatinginstructions;(7)installationoruseofcomponentsnotsuppliedwiththeapplianceoranyothercomponentsnotexpresslyauthorizedandapprovedbyHHT;(8)modificationoftheappliancenotexpresslyauthorizedandapprovedbyHHTinwriting;and/or(9)interruptionsorfluctuationsofelectricalpowersupplytotheappliance.

• Non-HHTventingcomponents,hearthcomponentsorotheraccessoriesusedinconjunctionwiththeappliance.• Anypartofapre-existingfireplacesysteminwhichaninsertoradecorativegasapplianceisinstalled.• HHT’sobligationunderthiswarrantydoesnotextendtotheappliance’scapabilitytoheatthedesiredspace.Informa-

tionisprovidedtoassisttheconsumerandthedealerinselectingtheproperappliancefortheapplication.Consider-ationmustbegiventoappliancelocationandconfiguration,environmentalconditions,insulationandairtightnessofthestructure.

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Service & maintenance log

Date Of Service Performed By Description Of Service

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Service & maintenance log

Date Of Service Performed By Description Of Service

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Page 20: Installation & Operating manualAlign the holes in the wings with the holes in the insert and begin inserting the screws. Note that there is a right wing and a left wing. After the

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At Harman®, we build each product to a standard, not a price.

(Signature of Boxer)

Your premium quality hearth product designed and assembled by the experienced and skilled members at Harman® in Halifax, PA, USA.