INSTRUCTION MANUAL - labec.com.au · 9.Service & Maintainance ... Runyes design and make pressurized steam ... Operation manual Fig 3-1 3.Installation The Autoclave should be installed

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Laboratory Equipment Pty Ltdemail: [email protected] Ph: 02 9560 2811 • Fax: 02 9560 6131

2014

INSTRUCTION MANUAL

On the serial number plate at back of the machine, you may find the unit's model number,serial and reference number. Please double check the numbers and fill in the form with and quote the reference number, when you are in contact with your distributors:

Model Serial number

Reference number

*

*

Before operating the sterilizer, please read carefully all safety cautions and instructions for operation. This operation manual will help you understand all functions of Runyes sterilizer as far as possible.

Please follow carefully the instructions in this operation's manual while servicing and maint aining the units. * Please keep the manual safe for your future references.* Should error occur during operation of the machine, please get in touch with your local distributor, or us for your best qualified services and assistance.

Operation manual

User Registration

SEA Series Steam Sterilizers

Heaviness!!!Smother!!!

Stability

Important information on Safety

1.Please check the voltage according to the nameplate before plug the power cord, Don't use electricaloutlets other than the correct voltage. Otherwise it might cause fire or electric shock.

2.Don't wet your hand before plugging or unplugging the power cord.

3.Don't place your sterilizer on an unstable table top, moving desk,tilted and shaking surface

4.Please don't cover or block the door, ventilation or radiation openings on the sterilizer.

5.Please don't put heavy stuff or liquid containers that might spill on the top of the machine.

6.Please unplug the power cord when the machine isn't used for a long while or when youtravel etc.


Operation manual

Contents

Operation manual


1.Description & Usage

2.Specifications

.........................................................................1

....................................................................................2

3.Installation.........................................................................................3

4.Control panel............ .........................................................................5

5.Operation...........................................................................................6

6.Printer installation and USB.............................................................9

7.System setup......................................................................................10

8.Draining filter cleaning....................................................................12

9.Service & Maintainance.....................................................................13

10.Transport & Storage.........................................................................15

11.Warranty..........................................................................................16

12.Accessories.....................................................................................16

13.Appendix........... ............................................................................17

Appendix 1 Working mode chart.........................................................17

Appendix 2 Error code chart...............................................................17

YUN working chart..............................................................................18

YUN circuit connection chart..............................................................19

YUN piping..........................................................................................20

14.Trouble shooting.............................................................................21

15.Important information.....................................................................22


Operation manual

YUN-22L YUN-17L Steam sterilizers

Door handle

Water tank

Water tank connection Used water tank connection

Used water tank

Power switch

Printer

Fig 1-1

Fuse

1.Description & Usage

1

Runyes design and make pressurized steam autoclaves especially to meet the needs for sterilization ofinstruments and devices in clinics,departments in a hospital and laboratories. Operators include doctors or his/her assistance under doctors supervisions.The autoclave is computerized, user friendly and easy to operate. Its real time display shows all data during the sterilization cycle. The software program provides auto diagnose, protection against over heating or over pressurizing, and thus ensures reliability of the sterilization results. Build- in condenser water collecting system prevents dischargeof waste steam and keeps the machine clean and safe.

YUN uses the advanced technology of 1 time pre -vacuum and vacuum drying. It enables the hot steam to penetrate in thin tube and porous material. This product is suitable for dentistry, ophthalmology, surgicalsurgical instruments, dressing theatres and laboratories to sterilize dental and and other 135 autoclavable stuffs.

Operation manual


Caution & Warning

Water leakage connection

B type device

Grounded correctly

Figures

2.Specifications

Chamber inner dimensions (Diameter x Depth)..............................................................22L:247mm x 450mm

17L:247mm x 355mm

Power supply .........................................................................................................according to the nameplate

Sterilizing temperature /pressure..........................121 /(0.9 1.3 Bar(Under standard atmospheric pressure

............................................................................134 / 2.0 2.3 Bar(Under standard atmospheric pressure

Power fuse................................................................................................................T15A 22L T12A 17L

Water tank capacity.........................................................................................................................................3.5L

2

Menu / Cancel

Last cycle/ Up Fast / Down

OK

Start

Cautions

Tips Standard atmospheric pressure: It the atmospheric pressure at sea level. It refers to 1 Standard atmosphericpressure. The value is 0.1Mpa=1000Hpa=1.0 Bar. Atmospheric pressure decreases by higher altitude. An increaseof altitude of 1000 mcters mill resuct in a decreace of ATM PR .of approximately BAF. decreases by about.

Note: Temperature/Pressure here means the chamber temperature and pressure during the phase of sterilization.

The value varies under different atmospheric pressure.

Environment temperature................................................................................+5 +40

Relative Humidity Range.....................................................................................30% 75%


Operation manual

Fig 3-1

3.Installation

The Autoclave should be installed in a drafty place allowing minimum of 10 cm space at all sides and 20 cm

at the top. The ventilation openings at the side of the machine should not be blocked. The Autoclave should

be placed on a leveled counter top. The dimension of machine as the following figure:

If the front of the machine is lower than the back the control will display E3 (E3 means it does not dry completely)

Caution

3

460

44

0

585

44

0

585

Operation manual


We installed the draining filter before the device leaving factory.

(fig 3-2). Clean the draining filter once per month. You can see

the instructions of how to clean it according to page 12.

The power supply must be can afford (22L) 2300W or (17L) 1800W.Tips: Before starting the Autoclave, please check on the local atmospheric pressure. If the pressure is lower than 0.095 Mpaor the Altitude is higher than 500 meters, you will need to contact your distributor who should reconfigure the controller inthe device.

Preparation before using

Caution

Fig3-2

Fig3-3

Before using the device, you should make electrical connections by

using the power cord that comes with the unit. Insert the hollowed

end of the power cord in to the inlet of the machine and plug the other

end on a power outlet. Caution: The power supply can afford 1800VA

load. Ok, you can turn on the autocalve now.

4

In case of faults, please contact your distributor or the manufacture immediately.

4.Control panel

1.LCD screen Figure 4-1

Letter row 1 Working state, show temperature and pressure data Menu state, show menu row or page layout name Ready to work state: show sterilizer cycle name

Letter row Working state, show pressure curve Menu state, show menu row Ready to work state, show selected cycle parameter

2

Letter row Working state, show pressure curve Menu state, show menu row Ready to work state, show selected cycle parameter

3

Letter row Show key help information4

2.Menu/ C keyMenu/Cancel key. Press the key to enter menu then the device readyto work. Menu state means cancel key, Working state means exit key.

3.Confirm keyMenu state means OK, others keys means invalidation.

5.START/STOP keyStart key. It will start sterilization cycle then it display key information

4.Quick keyFast/Down key. It means quick sterilization cycle then the device ready to work. It means down key thenthe device at menu state.

6.STEP KeyLast cycle/ Up key. Last cycle is validation any time. It means up key then the device at menu state.

Fig4-1

1

52 3

6

4

Letter row 1

Letter row 2

Letter row 3

Letter row 4

Caution


Operation manual 5

Please connect the power cord before you start the operation.Press the main power switch at right lower corner of the frontpanel. The power switch light turns on indicating that electricpower is connected. The screen no display, automatically examine. 1 s later, enter to ready to work state after automaticallyexamine. LCD display as fig5-1 shows.

RUNYES

-Created by love

Pls Select a cycle

Press Menu/C key, enter cycle select page layout (Look at fig 5-2).It has 7 types cycle select, display in three page layouts. Press STEP key and QUICK key to select the cycle you need. Press OK key for confirmation, and exit cycle select.

Turn on the power switch, select cycle, press OK key, if the water level is lower than the lowest level, It will enter to this page layout (Look at fig5-3) with alarming sounds. You should add water now. Open the tank cover at the top of sterilizer, fill water when you hear alarming sounds, it means water tank full. Please stop to fill water.

5.2 Fill water

5.1 Select cycle

Keep warming

134-S- 4Min-10Min

S Cycle

5.Operation

Fig5-1

Fig5-2

Fig5-3

Operation manual


6

134-B-4Min-10MinNotice

Refilling

5.3 START cycle

Close the door after loaded the instruments, press STARTkey. 0.5S later, electrical lock will work, with “KA”sounds. If the electrical lock did not achieve expect position will show door fault. It will start sterilization cycleafter locked the door successfully. Look at fig 5-4.During sterilization cycle, press MENU/C key for 3S, it will exit cycle.If you want to stop the cycle before drying cycle,it shall need another 3 min to do drying cycle. During this cycle, press MENU/C key again, it will exit drying cycle. If press MENU /C key during drying cycle between normal cycle, it will exit cycle directly.

5.4 Sterilization end

After sterilization, the display will show as fig 5-5 and with alarming sounds, then you can open the door, unload the I nstruments been sterilized. At meantime, print our the sterilization process. If the printer closed, no sterilizationprocess printed. According to “System setup” You could know how to closethe printer.

To ensure sterilizer's on the safe side, when water level low alarm sounds. Please be advised fill water first.When you fill the water, please don't forget to let used water out.

0.05 Bar 83.5 C

Ç ë ¿ ª Ã Å £ ³ £ ¶ £ º £ µ £ ·

Always use the tray holder to load or unload the tray with instruments in it in order to avoid burning injuries.

Caution

Caution

Fig5-4

Fig5-5


Operation manual 7

Operation manual


8

Fig1

The first way: fig1,fig2

The second way:clockwise rotate the instrument rack by 90 based on the first way fig3,fig4

notes: the circle stamped angle is upalong

5.5 the instrument rack should be put inside the boiler as the following diagrammaticsketch shows

Fig2

Fig3 Fig4


Operation manual 9

6.Printer installation and USB

Date:

C.NC.S.TVp1 Vp2 Vp31Pp1 Pp2 Pp31H.S.T:Max Min Ave

H.E.T:D.S.TC.E.TResult:Operator:

DateCycle:Cycle Times

Cycle nameCycle start time

Pressure strengthenVacuum

Sterilization start timeMax. Min and average pressure or

temperature of chamberSterilization end time

Drying cycle start timeCycle end time

ResultOperator, you can sign your name if it needed.

Due to the requirement of customer, Runyes sterilizer can adopt prescriptive printer. Connect the printeto the sterilizer with cables according to fig 6-1. Switch on the power, two lights on the printer panel will goes on,means printer has been installed correctly. According to system setup you can setup whether you needprint the process or not.

Runyes sterilizer only can select printer of Chinese character offered by Runyes.

Caution

Date:06.04.20Cycle:00001C.N.:134 Wrap -B-:18m 10mC.S.T:23:15:16Vp1: 23:21:55 0.0 035.7Pp1: 23:23:57 -.6 033.4Pp2: 23:23:57 0.1 098.4Pp2: 23:34:09 -.5 081.7Pp3: 23:34:09 0.1 104.4Pp3: 23:41:51 -.6 079.9H.S.T.:23:50:24 Min:2.1 135.5 Min:2.0 134.6 Ave:2.0 135.0H.E.T.:00:08:27D.S.T.:00:10:44 0.2 109.2C.E.T.:00:10:45Result:PassedOperator:

Sterilization Records

Thanks for usingRUNYES Products

Fig6-1

Fig 6-2

Print information explaining

Operation manual


10

7.System setup

When the device on the ready to work state, press MENU/C key for 3 S will enter to system setup, see fig 7 -1. It has 4 optionsfor select. Press STEP key and QUICK key to select,Press OKkey to enter sub-menu to setup system.

.

With 3 sub-menus (fig 7 - 2). Press STEP and QUICK key to select. Press OK key enter this sub-menu. Press STEP and QUICKkey to setup the valve. Press OK key to save the setup and back to upper level of menu. Press MENU/C key back to upper level of menu directly.

Option1 Date setup

Option2: Time setup

With 2 sub-menus(fig 7 -3). Press STEP and QUICK to select sub-menu. Press OK key to enter this sub-menu. Press STEP and QUICK key to setup valve. Press OK key to save the setup and back to upper level of sub - menu. Press MENU / C key back to upper level of menu directly.

Option3: Printer setup

Press STEP and QUICK key to select on or off. Press OK key tosave the setup and back the upper level of menu. Press MENU/Cback to upper level menu directly. As fig 7-4.

DATETIMEPRINTERLANGUAGE

DATE SETUP

YEAR

MONTH

DAY

TIME SETUP

HOURMIN

PRINTER SETUP

ONOFF

Fig7-1

Fig7-2

Fig7-3

Fig7-4

With 2 sub-menus(fig 7-5). Press STEP and QUICK key to select language. Press OK key to save the setup and back to upper level of menu. Press MENU/C key back to upper level of menu directly.

Option 4: Language setup

After whole cycle, show curves as fig 7 - 8, and with alarmingsounds. Now, you can open the door, unload the sterilized instruments. At mean time, run printing cycle. If printer off, it willnot print out. Please see system setup to know how to turn off printer.

LANGUAGESETUP

Fig7-5

Fig7-8

CHINESE(S)

ENGLISH

Caution

It is designed to setup or extend the sterilization time, ranging from 0~3 minutes, can meet different needs.

Option 5: time setup

time setup

Fig7-6

00

It is designed to correct the disparity between displayed temperature and real one, ranging from -2~+3.

Option 6: temperature setup

temperature setup

Fig7-7

00


Operation manual 11

Ç ë ¿ ª Ã Å £ ³ £ ¶ £ º £ µ £ ·

0.05 Bar 83.5 C

OPEN DOOR 36:57

T H E E N D

Operation manual


12

After a long time use, maybe some small impurity will deposit on the draining filter. It will affect vacuum and drying. All the impurity come from the oil or dirt or dust of instrument which need sterilization, also maybe comes from the water. In order to prolong the life of the draining filter, please note the following items.

Use eligible distilled water, the instruments should be cleaned before sterilization. If the instruments has oil or other impurity, please be advised package the instruments using special sterilization package and sealed.Keeping sterilizer's chamber clean.

If draining filter plug up, you can solve according to fig 8-1.

8.Cleaning the draining filter

Fig8-1

Caution

1 find the water filter. 2 rotate off the filter screw.

3 pull out the filter from theconnection..

4 take off the black rubberwhich on the filter clean orchange a new oneas you need.

5 after you clean or change a new filter shim,plug in the water filter back on the chamber connection.Notice: please put the black rubber down and touch the chamber and rotate tighten the screw nut.

Clean the water tank every week by using medical disinfectant. First drain the distilled water out, using cotton fabric with medical disinfectant to scour the tank wall, then clean it use distilled water. Clean the sterilizer chamber every month by using alcohol.

9.2 Change fuse fig9-4

9.Service and Maintainance

Fig9-4

1). Switch off the power.

2). Unscrew the fuse holder with a screw driver counter clockwise.

3). Pull the fuse holder out with your fingers.

4). Make sure to replace the cooked fuse with a correct fuse.

5). Put back the fuse holder and screw it on clockwise with a screw driver.


Operation manual 13

9.1 how to clean the water tank.

9.1.1 Please clean the sterilizer water tank and waste water tank regularly.

1 Empty the tanks water, please refer to item 10.2 draining the water.

2 Open the tank cover board, you can use screw driver to loose the five

screws just as fig9-1 indication

3 pull up the water tank cover board by one hand,just, as fig9-2 indication.

4 Pull up the tank cover completely and you can disassembly the tank cover.

Refer fig9-3 indication.

5 Now you can start to clean the tank, use cotton to dip in some alcohol or

medical disinfectant to scour the tank wall,wash it by distilled water, then

empty the tank and and dry the tank.

6) After you cleaning the tank, assembly the tank cover and tighten the screws.

Fig9-1

Fig9-2

Fig9-3

Operation manual


14

After using the sterilizer for a period, the scale and impurity will leave at the surface of sealing cover of the sterilizer, it will affect the performance of sealing. The sealing cover surfaces need to be cleaned. Clean the sealing ring and sealing cover by using cotton fabric with distiller water, see fig 9-5 ,9-6. If the sterilizer leak air after been cleaned, You shall take the sealing ring off, clean it. If the sealing ring broken, you should replace it with a new one.l

Fig9-5

9.3 Clean the sealing ring regularly

Fig9-6

1 Hold the edge of the seal with one hand and insert the screw driver beneath the seal with your other hand and then pull out the seal slowly.

2 Once a section of the seal is out, you may pull the whole seal out slowly with both of your hands. You can now clean the seal groove and the seal. If the seal is broken or damaged, you must replace it with a new one.

3 After the groove and the seal are cleaned, you may remount the seal back in place Caution: The seal should be mounted evenly inside the groove with first 4 positioning points in place. You may use your hand to press the seal in place evenly.

4 Attention: When inserting the seal, the inner edge might evaginate. You may use a screw driver to press the edge down in the groove.

You will need a flat screw driver without a sharp tip. Pay attention about head of the flat screw driver.

The install step according to Fig 9-4.

9.4 Change of the seal

Fig9-7

10.Transport & Storage

Power the machine off, unplug the power cord and let the chamber cool down

10.3 The autoclave should be transported and stored in the follow conditions:

Temperature:-40 +55

Humidity: 85%

Atmospheric pressure: 500HPa 1060HPa

Don't drag the machine while moving.

Caution:

10.1 Preparation for transportation and storage.


Operation manual 15

10.2 Draining water

Draining of water from water tank and used water tank. Connect the water tube to the outlet.And un screw the outlet-screw anti-clockwise the outlet-screw, according to (Fit10-1)Used water tank will drain water after turn the draining knob open according to .(Fig 10-2)

Fig10-1 Fig10-2

The manufacturer provides a warranty for repair at not change to the customer for two years after the invoice

date with presentation of the invoice. Following are the disclaimers:

1 Damage due to improper moving, installing and operating the machine;

2 Damage due to dismantling the machine by unauthorized personal;

3 Unable to present the purchasing invoice or the invoice is altered;.

4 Inappropriate operation on the machine without following the operator's manua;l

5 Damage caused by power surge, fire or other external matters.

11.Warranty

Operation manual


16

12.Accessories

See Fig12-1

Fig 12-1

2

5

7

8

3

9

10

1

4

6

1 Tray..............................................1sets

2 Power cord...................................1pcs

3 Main board fuse...........................1pcs

4 Drain water pipe..........................1pcs

5 Tray holder..................................1pcs

6 Sealing ring.................................1pcs

7 Fuse.............................................2pcs

8 O ring of draining water.............2pcs

9 Level in strumeat.........................1pcs

10 Door knob .................................1pcs


Operation manual 17

13.Appendix.

Form 1 Work mode chart

Form 2 Error code chart

1

2

3

4

5

6

7

8

Item

9

Error Condition

sensor error

super pressure

super temperature

constant temperature fails

block of steam pipe

failure of the door

Steam generator over temperature

heating overtime

pressurization overtime

oevaluated temperature>250 c

evaluated pressure>2.6Bar

ochamber temperature>160 c

chamber temperature >+3C<-1C

reduced pressure<0.2Barafter 20seconds

door opens while operation

Steam generator measures>230C

pre-heating>20 min

steam input>40 min

Solution

Examine inner temperature sensor or pressure sensor

examine outer temperature sensor

Return parameter autoadjus programm

Examine the steam output valve or vacuum valve

examine the door switch

Check steam generator temperature sensor

examine the electronic connection of heat ring and heat stick

examine the steam input pipe

examine sensor

Dry

Clean 20min

10min

31min

Clean test

134 134 134 121 134

2.10 2.10 2.10 1.10 2.10

S S S S S

0-7min 0-7min 0-7min 0-7min 0-7min

4min 4min 4min 4min 4min 4min

5min 5min 5min 5min 5min

4min 18min 4min 16min 3.5min Keep pressure10min

10min 10min 10min 10min 1min

5min 5min 5min 5min

30(25)min 44(39)min 30(25)min 42(37)min 13.5min 15min

Sterilizing temperature

Sterilizing pressure

Class

Pre-heating

Vaeuuning time

Sterilizing time

Drying time

Quick drying time

Total time

Admission time

S cycle B&Dtest18minS cycle

Unwrappdcycle

Work modechart Vacuum test

1-2 Pre-heating 2-3 Pre-vacuum 3-4 Sterilization 4-5 Exhausting 5-6 Drying 6-7 Balance period 1-7 sterilization

121 seerilization cycle working chart

T i m eT i m e

Pres

sure

Pres

sure

134 sterilization cycle working chart

Pres

sure

Pres

sure

( ba r )( ba r )

T i m eT i m e

Yun working chart

1-2 Pre-heating 2-3Pre-vacuum 3-4 Sterilization 4-5 Exhausting 5-6 Drying 6-7 Balance period 1-7 sterilization

Operation manual


18

- 1 . 0-1 .0

2 .02 .0

1 .01 .0

00

2 .02 .0

1 .01 .0

-1 .0-1 .0

00

0 .50 .5

( Ba r )( Ba r )


Operation manual 19

Yun circuit connection chart

N

L

(RY-B38)Tranformaer21v (input)

(RY-B38)Transformer 10V1.5A (input)

Fan

Connect fill seam pump

Switch

Anti-interfereace

Chamber henting elements

N L

Magnet ning

(RY-B38)Tranformer10v5A (input)

23L 15AFuse18L 12AFuse

Vacuum pump

Steam generator heating pipe

L

N

Pressure sensor

Outer temperature sensor

Inner temperature sensor

Printer output

Two way three position valve

Exhaust valve

Admission valve

Drain water valve

Steam generator temperature sensor

Electrical lock switch line

Used water tank

High water level

Lower water level

Door switch

LCD connector

Electrical lock

Keyboard

Exhaust valve

Vacuum pump

Yun piping

Drainging water soleroid valvenornolly open

Steam solenoid valve

Chamber

Used water tank

Exhaust solenoiel valvenornrally open

Dressare seasor

Safety valve

Enters the steam solenoid valve

Air filter

Water pump

Fill water connector

Draing water connector

Enters the steam pump

Moisture separator

Two way three position valve

Water tank

Operation manual


20


Operation manual 21

14.Trouble shooting

1.During venting or drying, the thump sounds. It means that the Condensed water collector is full. You must drain the water from the collector.

2.During a cycle, a banging sounds and large steam leaks from the chamber door and displays E6 code. Please verify whether the door knob is properly turned and locked. If the steam leaks at the beginning of a cycle, you need to change the seal according to instructions at page 14.

3.When a cycle completes, there are water drops on the instruments. You may correct the problems by:

1). Please check the drain filter.

2). Reduce the load of the instrument in the chamber, especially the porous and dressing and other water absorbent materials.

3). You may also wait for a while at the end of a cycle Ed for better drying result. The autoclave will continue heating the chamber until you open the door.

15.Important information

1.The autoclave must be installed on a leveled counter top.

2.When operated at a higher elevation of more than 500 meters,the machine must be reprogrammed. Please get in touch with your distributor for instructions.

3.Distilled water must be used for prolonging the life of the machine.

4.The radiation openings in the machine must not be blocked or covered.

5.Instruments should be placed on the tray allowing space between one another and thus allowing steam to pass through.

6.Condensed water collector must be emptied from time to time.It should be emptied when refilling the water reservoir.(Draining of the collector can be followed as peritem 10.2)

7.To avoid burning injuries, power off the machine and let it cool down before replacing the seal.

8.No dragging when the machine is moving.

9.Power connection must be grounded properly.

10.Must be provided enough power.(1800W)

11.While the temperature of outside is lower, please pre-heating the machine without instruments for 30minutes before sterilize.

Operation manual


22

Documents

INSTRUCTION MANUAL - labec.com.au · 9.Service & Maintainance ... Runyes design and make pressurized steam ... Operation manual Fig 3-1 3.Installation The Autoclave should be installed