23
INSTRUCTION MANUAL MS8-36 MS8-62

INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

  • Upload
    others

  • View
    20

  • Download
    0

Embed Size (px)

Citation preview

Page 1: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 2.2

INSTRUCTION MANUAL

MS8-36 MS8-62

Page 2: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

2

INSTRUCTION MANUAL Models: MS8-36, MS8-62

TABLE OF CONTENTS

1. Getting started.................................................................. .. 3

General......................................................................... 3

Installation................................................................... 3

Step by step operation............................................... . 3

2. Description of the Front Panel ............................................. 4

Process legends........................................................... 4

The main display........................................................... 5

The keyboard.................................................................. 7

3. Programming the Process Parameters................................... 7

Setting the program number............................................ 8

Entering process parameters............................................ 8

Entering continuos or immediate cycle............................. 9

Setting the cooling process parameters........................... 9

4. Programming the Time Parameters ....................................... 10

Updating the calendar............................................ 10

Programming the end cycle date.................................... 11

Page 3: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

3

Contents (cont)

5. Operating Firing Cycle ............................................................ 11

Selecting the program number........................................ 11

Starting the firing cycle................................................... 12

Observing parameters while firing cycle......................... 12

Cycle completion............................................................. 12

The override.................................................................... 13

Power break during firing cycle....................................... 13

Stopping firing cycle......................................................... 13

6. Fault and Error messages ....................................................... 15

7. Example of programming procedure ........................................ 15

8. The Fume Exhaust Blower Outlet.......................................... 17

9. The special FAST program no 15 (FAST).............................. 17

10. The service program no 16 (SERVICE 16)........................... 17

Service program general description................................ 17

Starting service program................................................... 17

Programming the temp of the fume exhauster's Power Off 17

Programming the brightness of the VFD display.............. 17

Programming the language of displayed messages........... 17

Programming the degrees system Celsius or Fahrenheit.. 18

Leaving the service program........................................... 18

11. Instructions for personal safety.............................................. 19

12. Spare Parts…………………………………………………. 20

Page 4: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

4

1 GETTING STARTED

1.1 General.

The new MS8-36 and MS8-62 CONTROLLER will store and remember 15 different programs

(preprogrammed by you) and will perform them accurately at your command:

The following sections will tell you how to program and operate the MS8-36 and MS8-62

CONTROLLER.

Please, take the time to be familiar with them.

ATTENTION!

ATTENTION!

Mount on non-flammable surface material only !

1.2 Installation

1.2.1 Remove all packing materials from around the furnace. Be sure to remove a wooden plank from

internal side of the door. (This wooden plank protects against transportation damages).

1.2.2 Connect the DOOR HANDLE by screwing it to the left or right side of the door (as convenient).

1.2.3 Install the CHIMNEY at the back of the furnace by inserting it into the big hole at the rear, while

the longer part of the pipe is upward. Fasten the unit, using supplied screws.

1.2.4 A Fume Exhauster can be connected to the special outlet, at the bottom-rear of a furnace.

This outlet provides 115 or 230V and protected by 2A fuse on the CPU board.

Note: Customers responsibility to verify the effect of the material introduced into the

furnace

In case of doubt customer should take precautions by asking for MSDS – Material Safety

Data Sheet.

The usage of an Extraction system (Fume Exhauster) is highly recommended.

1.2.5 Connect the power plug of the furnace to AC 230V or AC 115V. For Model MS8-62 connect

only to AC230V.

1.2.6 Switch ON the POWER (the switch located on the right side wall of a furnace).

Front panel will light up.

1.2.7 Your furnace is now ready for operation and programming (see following pages).

Page 5: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

5

1.3 Step by step operation

1.3.1 Adjust the CALENDAR TIME (see chap. 4 - updating the calendar).

1.3.2 Select the program number, and the number of stages for this program (see chap. 3 - setting the

program number).

1.3.3 Program the heating parameters for selected program (see chap. 3 - entering process params).

1.3.4 Program END CYCLE DATE ( do this only if you wish to finish the program by specifying

day and time, otherwise skip this step, see chap.4).

1.3.5 Start the FIRING CYCLE (see chap. 5 - operating firing cycle).

1.3.6 Operate OVERRIDE if required (see chap. 5 - the override).

1.3.7 After the work will complete, stop the firing process by pressing the STOP pad.

1.3.8 Shut down the power switch (see chap5).

2. DESCRIPTION OF THE FRONT PANEL.

2.1 General

The MS8-36 and MS8062 CONTROLLER‘s front panel is a "friendly" system which was designed

according to the latest human engineering principles.

It is divided for your convenience into three areas:

Process Legends -- for graphical explanation of the process parameters.

Main display -- for displaying of process data and messages.

Keyboard -- for data entering and operating functions.

2.2 Process legends.

2.2.1 The Process Legends - are used for graphical explanation of the heating and cooling process

parameters, described as a curve with milestones like R , T ., H.

2.2.2 Process legends:

Each firing cycle program is build from programmable number of stages (1-8).

Each stage defined by:

R - HEAT RATE (c/min).

T - TEMPERATURE (c) set point.

H - SOAK TIME (min) period.

Except stages information, additional data must be programmed:

Page 6: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

6

H End - total time from START to END (max 99 hours).

CONT / IMED- firing cycle termination mode: (programs 1-9 are permanently programmed as

continuous; 10-15 are User programmable for CONT or IMED).

CONT = CONTINUOUS, i.e. keeping the final temperature after firing cycle completion.

IMED = IMMEDIATE, i.e. shut off the heating at cycle end.

Page 7: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

7

2.3 THE MAIN DISPLAY.

The main display consists of 10 alphanumeric characters. It is used to display different messages and

the HEAT ON condition.

Following is the summary of all the possible display messages:

START/STOP STATE MESSAGES

DISPLAYED EXAMPLES

2.3.1 STOP state (TIMER off) - temperature and time 0027C 08.30HR

2.3.2 STOP state (TIMER on) - temp, “timer on” sign, time. 0027C ^ 08.30HR

2.3.3 START state - actual temp, “GO” sign, remaining time. 0500C 01.34HR

: PROCESS DATA MESSAGES

2.3.5 R1-8: programmed heat rate R3 10 C/M

2.3.6 T1-8: programmed temperature T3 1050 C

2.3.7 H1-8: programmed soak time H3 99 MIN

2.3.4 H End - programmed total time HE 96.00 HR

2.3.8 CYCLE CONT - continuos cycle mode CYCLE CONT

2.3.9 CYCLE IMED - immediate cycle mode CYCLE IMED

2.3.10 PROG NO - program number display PROG NO 10

2.3.11 STAGES NO- total number of stages in program STAGES 03

2.3.12 END - override state 0850C END

2.3.13 H0 - delayed time to R1 start H0 42.00 HR

2.3.14 STAGE NUMBER-current stage in firing cycle STAGE 04

CALENDAR ADJUST MESSAGES

2.3.15 ADJ DAY - adjust calendar day ADJ DAY 20

2.3.16 ADJ HOUR adjust calendar hours ADJ HR 08

2.3.17 ADJ MIN - adjust calendar minutes ADJ MIN 30

2.3.18 ADJ MON - adjust calendar month ADJ MON 02

2.3.19 ADJ YAR - adjust calendar year ADJ YAR 97

END CYCLE DATE ADJUSTING MESSAGES

2.3.20 SET DAY - set required end cycle day SET DAY 20

2.3.21 SET HR - set required end cycle hour SET HR 09

2.3.22 SET MIN - set required end cycle minute SET MIN 15

TEMP. TIME HEAT ON

Page 8: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

8

SERVICE PROGRAM MESSAGES

2.3.23 SERVICE program identification SERVICE 16

2.3.24 Code number service programming CODE NO 07

2.3.25 Temperature for fume exhauster top FAN 700

2.3.26 Display brightness BRIGHT 18

2.3.27 Display language ENGLISH

2.3.28 DEGREES Celsius or Fahrenheit DEG CELS

ERRORS AND DIAGNOSTICS MESSAGES

2.3.29 NO CURRENT fault NO CURRENT

2.3.30 TC BREAK- thermocouple break alarm TC BREAK

2.3.31 DATE ERROR - date set/adjust error DATE ERROR

2.3.32 TEMP FAULT - temp. sensing fault TEMP FAULT

2.3.33 OVER TEMP - over temp. warning OVER TEMP

2.3.34 EE ERROR - eprom data corrupted EE ERROR

NOTE: The stage numbers are referred as following:

1 -- First stage (R1, T1, and H1)

2 -- Second stage (R2, T2, H2,) e.t.c.

Page 9: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

9

2.4 The keyboard.

2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

PROGRAMMING KEYS:

Used to decrease programmed values.

Used to increase programmed values.

Used to start programming and to confirm parameters for memory entry.

FUNCTIONS KEYS:

Starts firing cycle.

STOP Stops firing cycle.

Starts END CYCLE DATE programming .

Initiates PROGRAM and STAGE NUMBER select .

Starts CALENDAR updating.

Buzzer off, cancels audible alarm.

3. PROGRAMMING THE PROCESS PARAMETERS.

While programming, the display always shows the name of the current parameter and it's blinking

value. In those cases, when the displayed value is not blinking, it can not be changed and is shown

for information only.

3.1 Setting the program number and number of stages in the selected program.

3.1.1 Shortened description:

Page 10: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

01

3.1.2 Detailed description:

Press (PROGRAM N0). The MAIN DISPLAY will show current program number.

Press (+) or (-) to reach the desired value.

Press (ENTER) to confirm the value. The MAIN DISPLAY will show STAGES 01-08

Press (+) or (-) to select the desired number of stages for just selected program.

Please note that programs 0-9 are set by the factory to be "CONTINUOUS". Other programs have

programmable CONTINUOUS or IMMEDIATE firing cycle termination. (See also sec 3.3, entering

"CONTINUOS" or “IMMEDIATE" cycle).

3.2 Entering the process parameters.

3.2.1 Shortened description:

no yes STOP

3.2.2 Detailed description:

Press (ENTER) in order to start programming sequence for selected program.

The MAIN DISPLAY will show current R1 value.

If you are satisfied with the existing value, just press (ENTER.), otherwise, press (+) or

(-) to reach it, and then press (ENTER). Continue to program until last parameter will be

entered, then press STOP( STOP).

Please check that programming is completed i.e. the MAIN DISPLAY shows actual temperature and

time.

LAST?

Page 11: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

00

There are two possible combinations of program sequences:

PROGRAMS 0-9: R1-T1-H1-.R2-T2-H2-R3-T3-H3-.......H-En d

PROGRAMS 10-15: R1-T1-H1.-R2-T2-H2-R3-T3-H3-......... H-End, CONT/IMED

In the case you wish to change only one parameter, you may reach it by pressing ( ENTER ),

until the main display will show its name. Then use (+) or (-) keys to change the value.

Return to idle by pressing ST0P (STOP).

NOTE for multi-stage programs, to save time you can press the ENTER pad few seconds, then the

display will advance automatically to further stages.

3.3 Entering "CONTINUOUS" or "IMMEDIATE" cycle.

3.3.1 Shortened description:

Reach the last parameter in programs 10-15.

The display will show CYCLE CONT or CYCLE IMED.

Press (+) for CONTINUOS mode, or (-) for IMMEDIATE mode, and confirm by

pressing (ENTER).

3.3.2 Detailed description:

There are two modes of firing cycle termination:

In the "CONTINUOS" mode, the furnace will maintain it's final temperature, after completion of the

cycle. Then it can be stopped manually by pressing STOP (STOP), or by switching Power OFF.

Programs 1-9 are by factory set to "continuos", other is programmable.

In the "IMMEDIATE" mode, the heating process is terminated immediately after cycle and the STOP

state is entered automatically.

To program CONT or IMED, see 3.3.1 (this page).

3.4 Setting cooling process parameters.

3.4.1 The design of the MS8-36 CONTROLLER software enables you to program a controlled

COOLING RATE. You may cool down the furnace to any required temperature and then heat it up

again.

3.4.2 “Cooling” means that the temperature is programmed to decrease with a defined rate. If the

programmed rate is faster then the natural temperature decrease of the furnace, then of course the

cooling will take more time than programmed.

3.4.3 To program cooling, set the temperature of the next stage to be lower then the current stage.

In this case R (the rate c/min) will be automatically taken as negative.

Page 12: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

02

4. PROGRAMMING THE TIME PARAMETERS.

4.1 Updating the calendar.

4.1.1 Shortened description:

no yes STOP

4.1.2 Detailed description:

This procedure adjusts the DATE and TIME inside the MS8-36 and MS8-62 CONTROLLER to current

date and time. This is necessary when END CYCLE DATE attempted to be used.

To adjust the DATE and TIME, please press (CALENDAR).

The MAIN DISPLAY will show "ADJ DAY" label and its value.

If the date is incorrect, please adjust it using (+), or (-) pads.

When the required value is reached, press (ENTER).

Repeat the same procedure for HOURS, MINUTES, MONTHS and YEARS.

Finally the MAIN DISPLAY will return to ordinary STOP state showing updated time.

Remember, that YEARS are displayed in shortened form, i.e. only two last digits are shown (for year

1999 adjusts to 99, for 2000 adjust to 00).

LAST?

Page 13: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

03

4.2 Programming the END CYCLE TIME.

4.2.1 Shortened description:

no yes STOP

4.2.2 Detailed description:

4.2.2.1 For your convenience, the total cycle time (total firing cycle time) can be programmed in one of

two ways:

By programming H End, using the procedure already described. (See 2.3.1). In this mode the value

H End is the required time period from pressing the (START) pad up to FIRING CYCLE end.

By setting the END CYCLE DATE. In this mode, you specify the day and the time you wish the

FIRING CYCLE will be complete. The MS8-36 and MS8-62 CONTROLLER will compute all the

necessary data, from pressing the START pad up to cycle termination.

The main difference between these two modes is that H End period is stored in the memory and can be

used again and again, but END CYCLE DATE can be used only once for the same setting.

4.2.2.2 To program the END CYCLE DATE, please do:

Check that the CALENDAR (actual) date and time is updated (see 4.1).

Press the (END CYCLE DATE) pad. The MAIN DISPLAY will show "SET DAY" message

and its value. Please use (+), or (-) pads to change the required day.

When required day is reached, please confirm by pressing (ENTER).

Repeat the same procedure for HOURS and MINUTES (at least one value must be changed,

otherwise the data will not be accepted).

Check that after last ENTER, the MAIN DISPLAY returns to STOP mode and shows special mark ^ in

between temperature and time. This mark ^ acknowledges that END CYCLE DATE is set. It means that

when START will be given, the cycle completion will be according to the END CYCLE DATE, just set.

(If this mark is not shown in the STOP state, it means that the firing cycle will complete accordingly to

the H End parameter).

To cancel the programmed timer mode (^ displayed), press START , and after a second, press

STOP (Another way to do this: just switch Power Off).

LAST?

Page 14: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

04

5. OPERATING THE FIRING CYCLE

5.1 Selecting and observing the program number.

5.1.1 Before starting the firing cycle, please check and set (if required) the program number and

number of stages (see SETTING THE PROGRAM NUMBER).

The PROGRAM NUMBER (and number of stages) can be changed only in the STOP state, but can be

observed also during the firing cycle.

5.2 Starting the firing cycle.

5.2.1 Press (START) pad. The MS8-36 and MS8-62 CONTROLLER will respond by short

BEEP.

The MAIN DISPLAY will show the actual temperature and the value of the actual TIME will

interchange with REMAINING TIME, i.e. the time remained to the cycle end. (The remaining time is

periodically computed and displayed during the firing process).

Once you started the cycle - the furnace will heat up accurately and precisely according to the program

you have set, until reaching its end.

The rotating bar in the center of the MAIN DISPLAY will show that the firing cycle is running.

5.3 Observing process parameters during the firing cycle run.

5.3.1 Press (ENTER). The MAIN DISPLAY will show the STAGE NUMBER (see 2.3.14).

Continue to press (ENTER). With each new pressing, the MAIN DISPLAY will show the next

programmed parameter.

If for a few seconds no key will be pressed then the firing “on” message will be returned automatically.

5.4 Cycle completion

In the CONTINUOS mode:

After reaching the end of a cycle the MS8-36 and MS8-62 CONTROLLER will keep the furnace at the

final temperature. In this case, the MAIN DISPLAY will show actual temperature and the END message

including two rotating bars.

The alarm will buzz for about 60 seconds. After 5 and 10 minutes, it will buzz again. You can stop it

pressing (BUZZER OFF).

In IMMEDIATE mode:

After reaching the end of a cycle the MS8-36 and MS8-62 CONTROLLER will automatically stop the

heating process and enter STOP state.

Page 15: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

05

5.5 The override.

5.5.1 The shortened description:

Check that you are in the final stage, or in END CYCLE mode ( END).

Press ENTER; observe that temperature parameter is shown.

Using (+), or (-), to increase or decrease the actual temperature and press

(ENTER). If you wish to change the last soak time, plse change it as required.

Remember that these changes are temporary and are valid only for the current firing process.

5.5.2 Detailed description:

5.5.2.1 The controller can be directed to change the actual temperature and soak time of the final part of

firing process.

This can be useful in cases when you didn't achieve the required results with the preprogrammed values,

or in any other applications, for example if you wish to cast two different metals in a single firing cycle.

5.5.2.2 In order to set the new values of T or H while furnace is in operation, just press

(ENTER):

The main display will show the current STAGE NUMBER.

If according the stage number you are in the final stage, press (ENTER) again. If now the

display shows temperature or time, you can program new values using (+), or (-) to

reach desired value and press (ENTER) to confirm.

(See programming).

5.5.2.3 These new values will be valid for the current firing cycle only and are not stored for further

cycles.

5.6 Power break during firing cycle.

5.6.1 In the case of power failure during firing cycle, the MS8-36 and MS8-62 CONTROLLER will

recover the latest working parameters and resume automatically the program operation. (In the final

"END CYCLE" state, any power brake will terminate heating process and enter the stop state).

5.7 Stopping firing cycle.

To stop the firing cycle at any time, press STOP (STOP), until short beep will be heard, and

MAIN DISPLAY will show the idle state.

Remember: if the cycle is not completed, you must STOP it before shutting down the MAIN POWER

SWITCH of the furnace, otherwise the program will be resumed after POWER ON.

Page 16: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

06

6. FAULT AND ERROR MESSAGES.

6.1 Faulty conditions.

In case of faulty conditions, the MS8-36 and MS8-62 CONTROLLER will warn you, by activating

audible alarm, and displaying the error message.

The alarm can be stopped by pressing (BUZZER OFF), but the error message will remain until

(STOP) key will be pressed.

6.2 Fault messages

The following are the fault messages:

NO CURRENT- the current circuit is open. The reasons for this can be: heating elements burned, the

safety micro-switch is damaged or the door is opened when START was pressed.

TC BREAK - thermocouple break. The temperature sensing elements (located on the back of a muffle)

are burned or the TC plug is disconnected.

DATE ERROR - the END CYCLE DATE exceeds the 99 hour range (compared to the calendar date of

the MS8-CONTROLLER), or the last day of a month is incorrect. This message occurs when

(START) is pressed and incorrect END CYCLE DATE programmed (for example: 30 of February).

TEMP FAULT -temperature fault: the temperature sensing is abnormal mainly as a consequence of

shorted or unproperely installed thermocouple (for example: the + and the - are interchanged).

OVER TEMP - over temperature condition: the temperature in the muffle exceeded maximum limit

because of a fault.

EE ERROR - data corrupted. Reprogram current parameters.

7. EXAMPLE OF PROGRAMMING PROCEDURE FOR THREE STAGES PROGRAM

USING END CYCLE DATE.

The scenario: You wish to program and operate program no 5, three stages, to be complete at given date

and hour. The working parameters needed to be programmed as followed:

First stage: R1=8, T1=320, H1=45

Second stage: R2= 9, T2=500, H2=15

Third stage: R3= 9, T3=750, H3=45

Page 17: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

07

7.1 Program and stages number set:

Press (PROG N0), press (+) or (-) till prog 5; press (ENTER)

Press (+) or (-) until 3-stage program is set, press (ENTER)

7.2 Process parameters programming.

Press (ENTER)

R1 displayed, press + or - till 8º C/M, press (ENTER)

T1 displayed, press + or - till 320º C, press (ENTER)

H1, displayed press + or - till 45 MIN, press (ENTER)

R2 displayed, press + or - till 9 Cº/M, press (ENTER)

T2 displayed, press + or - till 500º C, press (ENTER)

H2 displayed, press + or - till 15 MIN, press (ENTER)

R3 displayed, press + or - till 9º C/M, press (ENTER)

T3 displayed, press + or - till 750º C, press (ENTER)

H3 displayed, press + or - till 45 MIN, press (ENTER)

HE displayed (not important in this example), press (ENTER)

7.3 Check the calendar:

Press CALENDAR key pad

ADJ DAY displayed, update if required, press (ENTER)

ADJ HR displayed, update if required, press (ENTER)

ADJ MIN displayed, update if required, press (ENTER)

ADJ MON displayed, update if required, press (ENTER)

ADJ YAR displayed, update if required, press (ENTER)

7.4 Set the END CYCLE DATE.

Press (END CYCLE DATE) pad. SET DAY will be displayed.

Press + or - till required day will be displayed, press (ENTER), SET HR will be displayed.

Press + or - till required hour will be displayed, press (ENTER), SET MIN will be displayed

Press + or - till required minute will be displayed, press (ENTER)

Observe that normal IDLE state display shown with ^ mark in its center.

Now you are ready to start the firing cycle by pressing (START) pad.

Page 18: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

08

8. THE FUME EXHAUST BLOWER OUTLET.

8. 1 General.

8.1.1 The fume exhaust BLOWER outlet provides the ability to connect an external exhauster to the

special power socket located on the rear-bottom of the furnace.

The power to this socket is applied when the temperature inside the furnace reaches 100 deg Celsius,

and removed according preprogrammed temperature in service program 16 (FAN).

9. FAST PROGRAM NO 15 (One stage).

9.1 There are cases, when required single stage timesaving burnout program with fastest possible

heat rate.

For this requirement, one stage program (no 15) is available for use. The only parameters you

need to enter while programming this case are: final temperature and time (T1 and H1).

10 SERVICE PROGRAM NO 16 (SERVICE 16).

10.1 Service program general description.

10.1.1 Using this program, it is convenient to change some parameters of the furnace:

The temperature in which the fume exhauster is powered off,

The brightness of the VFD display,

The language of displayed messages,

The degrees representation: Celsius of Fahrenheit.

10.2 Starting service program.

plse select program no 16. SERVICE 16 will be displayed

plse press ENTER twice. CODE NO will be displayed

use (+) or (-) to reach CODE NO 07

plse press ENTER FAN 700C message will be displayed.

NOTE: the CODE 07 must be entered, to prevent access to the service program without reading

this text.

10.3 Programming the temperature in which the fume exhauster is powered off: plse reach screen FAN 700C, as described in sec 9.2

use (+) or (-) to select desired temperature

plse press ENTER. BRIGHT message will be displayed

10.4 Programming the brightness of the VFD display. plse reach screen BRIGHT (as described in 9.3).

use (+) or (-) to reach minimum brightness 12, max brightness 31.

plse press ENTER. ENGLISH (or other language will be displayed,

NOTE: The new brightness will be active, only after release of (+ ) or (-) keys.

10.5 Programming the language of displayed messages.

plse reach screen ENGLISH (or other language) as described in 9.4

use (+) or (-) to select ENGLISH,DEUTCH,FRENCH OR ITALIAN

plse press ENTER. DEG CELS (or FAHR) will be displayed.

Page 19: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

09

10.6 Programming the degrees representation: Celsius of Fahrenheit.

plse reach screen DEG CELS (or FAHR ) according 9.5

press (+) or (-) to select CELS or FAHR

plse press ENTER. stop state screen will be displayed.

10.7 Leaving the service program.

plse press ENTER CODE NO 07 will be displayed

use (-) to reach CODE NO 00

plse press ENTER stop state screen will be displayed, and program number

will be automatically changed to 1.

(another way of leaving service program: from the stop screen choose desired program ).

NOTE: if for some reason you try to operate firing cycle while service program is still selected,

the furnace will respond by message "SERVICE 16".

CAUTION!!! VERY IMPORTANT: IN ANY CASE OF THE ASSEMBLY

/DISASSEMBLY OF THE CONTROL PANEL (OR OTHER MODULES OF THE

FURNACE) , DISCONNECT FIRST THE AC POWER SOURCE.

Page 20: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

21

11. Instructions for personal safety of MS8-36 and MS8-62 users.

CAUTION!!! VERY IMPORTANT: IN ANY CASE OF THE ASSEMBLY

/DISASSEMBLY OF THE CONTROL PANEL (OR OTHER MODULES OF THE

FURNACE) , DISCONNECT FIRST THE AC POWER SOURCE.

Industrial furnaces provide compliance with internationally accepted Safety Regulations prior of being

licensed as a marketable item. As a consequence, modern industrial furnaces are highly reliable and safe

machines.

Nevertheless, operator's misuse of such furnaces may bring about some hazards:

It may cause burns on limbs due to the OPERATOR if not using proper tweezers or breaching one or more

of the most basic self preservation work rules.

It may expose the OPERATOR to electric shock if routine electrical and mechanical checks were not

performed on it.

It might start a fire if combustible materials are held in close proximity to the furnace door or walls.

Care should be taken to secure the furnace-door, in one of its two stable positions, during materials

handling.

The furnace should be placed on a fireproof topped, mechanically stable, table. The table should be

placed alongside a power receptacle carrying wall, the furnace back-panel towards that wall. The furnace

power ON/OFF switch must be always accessible

to the user.

The operator should approach the furnace from the front-door side only, up to a distance of 30 / 35 cm

from that door and have useable table areas to the left and right of the furnace, NOT in front of the

furnace.

No combustible materials or liquids should be stored within 1 meter, at least, from the furnace. Before

placing any unfamiliar material inside the furnace, the operator should validate the material’s flammability

ratings.

Cleaning:

a) Turn off the furnace from the main switch (located on the rear panel.

b) Disconnect the furnace from the electricity. In case the furnace's surface is

hot – leave it unplugged until the furnace would cool down completely.

c) Clean the furnace using dry cloth only.

d) DO NOT clean the furnace using any cleaning agents, but dry cloth

only.

Page 21: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

20

SPARE PARTS LIST MS8-36

REFRACTORIES Part No.

1 Door Refractory ZVD03BI

6-7 Heater plates with elements-set MFG51BI

8 Bottom plate MFG21BI

9 Bottom & top inner insulation ( 2 pcs ) MFG19BI

10 Side inner insulation ( 2 pcs) MFG20BI

11 Bottom & top outer insulation (2 pcs ) MFG16BI

12 Side outer insulation (2 pcs ) MFG17BI

13 Back inner insulation MFG18BI

14 Back outer insulation MFG15BI

15 Thermocouple protecting tube for – 36/62 MFG01BI

ELECTRICAL PARTS Part No.

16 Thermocouple ( type K ) for 36/62 AMB01BI

17 Safety switch for 36/62 ECG02BI

18 Main switch ECG01BI

19 Triac 25A for 36/62 DIG01BI

20 Complete temp. control panel MS8-36 ABF02BI

21 Main board MS8-36 ABC01BI

22 Display board for MS8-36/62 ABD01BI

23 Touch switch control panel MS8-36/62 KBR01BI

24 Power input socket + fuse 10A CNJ02BI

25 Line cord (continental Europe / England) WRR04BI

TRADE-IN EXCHANGE FOR REPLACEMENT ITEMS Part No.

Complete temp. control panel MS8-36/62 ABF02BI

Main board MS8-36 ABC01BI

Display board MS8-36 ABD01BI

Page 22: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

22

SPARE PARTS - MS8-62

REFRACTORIES

1-MBR13BI

Door Refractory

8-9MFG50BI Heater plates with elements – set 3 pcs.

10-MFG37BI Bottom plate

11-MFG35BI Bottom & top inner insulation 2 pcs.

12-MFG36BI Sides inner insulation 2 pcs

13-MFG32BI Bottom & top outer insulation 2 pcs

14-MFG33BI Sides outer insulation 2 pcs.

15-MFG34BI Back inner insulation

16-MFG31BI Back outer insulation

17-MFG01BI Thermocouple protecting tube

ELECTRICAL PARTS

18-AMB01BI Thermocouple (type K ) for 36/62

ECG02BI Safety switch for 36/62

ECG01BI Main switch

DIG01BI Triac 25 A for 36/62

ABG02BI Complete temp. control panel MS8-62

ABC01BI Main board MS8-62

ABD01BI Display board for MS8 36/62

KBR01BI Touch switch control panel MS8-36/62

ECF02BI Fuse holder + fuse 15A

TRADE-IN EXCHANGE FOR REPLACEMENT ITEMS

ABG02BI Complete temp. control panel MS8-62

ABC01BI Main board MS8-62

ABD01BI Display board for MS8 36/62

Page 23: INSTRUCTION MANUAL MS8-36 MS8-62 · 2017-12-25 · Version 3.0 MS8-36 & MS8-62 2.4 The keyboard. 2.4.1 The keyboard section includes 9 key-pads, functionally divided into two groups:

Version 3.0 MS8-36 & MS8-62

23

We thank you for choosing the MS8-36 or MS8-62 laboratory burnout furnace.

For any questions or additional support, please contact us and we will look forward to assisting you.

Electrotherm Marketing – ShenPaz Technologies 5 HaTasia Street, Ramat Gabriel Industrial Park Migdal HaEmek Phone: +972 (04) 6666902 or +972 (03) 562 0428 Fax: +972 (04) 6042040 Email: [email protected]

www.shenpaz.com