INSTRUCTION MANUAL - Parts TownYour new Modulux oven was built using the latest technology and was designed with production proven reliability. A team of experienced technicians committed

MU-MO-EA-07

INSTRUCTION MANUAL

MODULUX OVEN

SERIAL NUMBER

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WARNINGS

WARNING

DO NOT SPRAY LIQUIDS OR VAPORS ON OR NEAR ELECTRICAL EQUIPMENT. DO NOT USE THIS APPLIANCE IF

ANY OF ITS PARTS HAVE BEEN UNDER WATER. CONTACT IMMEDIATELY A QUALIFIED SERVICE TECHNICIAN TO

INSPECT THE APPLIANCE AND TO REPLACE ANY PARTS OF THE CONTROL SYSTEM WHICH HAVE BEEN UNDER

WATER.

NOTE

THIS MANUAL MUST BE KEPT FOR FUTURE REFERENCE.

STORE IT IN A PLACE EASILY ACCESSIBLE.

WARNING

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE

VICINITY OF THIS OVEN.

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REQUIREMENTS, CAUTIONS AND REFERENCES

WARNING!

The installation of PICARD MODULUX, must be performed by qualified, certified, licensed and/or authorized installation or

technical service.

All the electrical and plumbing connections must be done by authorized technicians in compliance with all the electrical,

gas, plumbing and safety requirements.

It is possible to obtain these services by contacting PICARD OVENS INC customer service, a department sales

representative or a local service agency.

DEFINITIONS:

QUALIFIED INSTALLATION PERSONNAL :

Qualified installation personnel can be represented by; an individual, a firm, a corporation or a company which, either in

person or through a representative, is involved and is responsible for:

1. The installation of electrical wiring from the electric meter, main control box or service outlet to the electric

appliance. The qualified installation technician must be experienced in such work, be familiar with all necessary

precautions, and have complied with all requirements of state or local authorities having jurisdiction.

The appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local

codes, with the National Electrical code ANSI/NFPA 70, or the Canadian Electrical code, CSAC22.1 No 109 or conform to

UL STD 197. You will find the electrical diagrams in the electrical compartment of the oven and in this manual.

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LIST OF STICKERS YOU WILL FIND ON YOUR OVEN:

ATTENTION BRÛLANT

C A U T I O N H O T

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CONGRATULATION !

YOU ARE NOW THE OWNER OF A PICARD MODULUX OVEN Regarding your business concern, we are convinced that you will enjoy your equipment and, on behalf of the company,

we do appreciate your choice.

Your new Modulux oven was built using the latest technology and was designed with production proven reliability. A team of experienced technicians committed to excellence completed the manufacturing of the approved equipment. WE BUILD STATE-OF-THE-ART TECHNOLOGY OVENS. Robust, efficient and ease of use, the Modulux oven is well known for is reliability and its exceptional cooking quality. It

bakes a large range of products such as breads, cakes, cookies and many kinds of pastries perfectly.

PICARD OVENS INC. does not only respond to the needs of the users baking in mass production, but also to the needs

of the buyer wishing to reduce their operating expenses.

The dedicated design of each product will give you many years of utilisation with minimum maintenance.

FOR YOUR SAFETY, THIS OVEN IS CERTIFIED TO:

CSA C22.2. N109-1981 REV 1994 ANSI/UL Std. 197-2010

ANSI/NSF Std. 4-2009

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TABLE OF CONTENTS

WARNINGS______________________________________________________________________________

P. 03

REQUIREMENTS, CAUTIONS AND REFERENCES_____________________________________________ P. 05

LIST OF STICKERS YOU WILL FIND ON YOUR MODULUX OVEN :________________________________ P. 07

CONGRATULATION ! ____________________________________________________________________ P. 11

SECTION : OVEN’S INSTALLATION

EXTERNAL DIMENSIONS___________________________________________________________ P. 15

VENTILATION AND ELECTRIC CONNEXIONS__________________________________________ P. 17

GENERAL COMPONENTS__________________________________________________________ P. 18

ASSEMBLY OF DECKS_____________________________________________________________ P. 18

LOCKING AND UNLOCKING CASTERS________________________________________________ P. 18

MINIMUM CLEARANCE_____________________________________________________________ P. 19

POWER SPECIFICATIONS__________________________________________________________ P. 19

PLUMBING CONNECTION __________________________________________________________ P. 20

ELECTRICAL CONNECTION________________________________________________________ P. 21

EXHAUST CANOPY INSTALLATION__________________________________________________ P. 22

SECTION : UTILISATION

STARTING UP INSTRUCTIONS______________________________________________________ P. 23

COOKING INSTRUCTION___________________________________________________________ P. 23

SHUTTING OFF THE OVEN _____________________________________________________________

P. 23

CONTROL PANEL OPERATION_____________________________________________________ P. 24

SECTION : GENERAL MAINTENANCE

MAINTENANCE CHART ____________________________________________________________ P. 28

LIGHT REPLACEMENT PROCEDURE_________________________________________________ P. 28

FUSE REPLACEMENT_____________________________________________________________ P. 29

BAKING STONES _________________________________________________________________ P. 31

TROUBLESHOOTING_______________________________________________________________

P. 32

ELECTRICAL SCHEMATIC__________________________________________________________ P. 33

LIMITED WARRANTY____________________________________________________________________ P. 50

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SECTION 1: INSTALLATION

EXTERNAL DIMENSIONS OF MODULUX

MODULUX 32

1 DECK

MODULUX 32

2 DECKS

MODULUX 32

3 DECKS

16

MODULUX 32

4 DECKS

MODULUX 42

1 DECK

MODULUX 42

2 DECKS

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VENTILATION AND ELECTRIC CONNEXIONS

MODULUX 42

3 DECKS

MODULUX 42

4 DECKS

18

3

2

1

4

5

7

8

6

GENERAL COMPONENTS

1. Exhaust canopy

2. Exhaust canopy connection : Ø 6 inch duct

3. Light access

4. Electrical panel cover

(One for each deck)

5. Control panel (one for each deck)

6. Exhaust canopy On/Off button.

7. Quick evacuation knob

8. Door’s operating control

ASSEMBLY OF DECKS

1. Pull off the glass door.

2. In the top section, put two 3/8”-16 x 2” bolts (bolts

include) inside the two existents holes.

3. Secure the lower section with the upper section.

4. Repeat the operations for each deck.

LOCKING AND UNLOCKING CASTERS

1. Pull the tab down to lock the casters.

2. Pull the tab up to unlock the caster.

2 1

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MINIMUM CLEARANCES

COMBUSTIBLE AND NON-COMBUSTIBLE MATERIAL

RIGHT SIDE 2’’

LEFT SIDE 0 CLEARANCE

TOP OF OVEN 16’’ FOR VENTILATION

BACK OF THE OVEN 3.5 INCH OF CLEARANCE

POWER SPECIFICATION

MODEL POWER (KILOWATT)

MOD 32-1 8000 W

MOD 32-2 16 000 W

MOD 32-3 24 000 W

MOD 32-4 32 000 W

MOD 42-1 10 000 W

MOD 42-2 20 000 W

MOD 42-3 30 000 W

MOD 42-4 40 000 W

PLUMBING CONNECTIONS

The water supply line located behind the oven is made with a domestic hose. It is strongly recommended to install a

water softener before the oven’s water inlet connection to remove minerals from the water. We suggest the CUNO

WARNING

AN IMPROPER INSTALLATION, WRONG ADJUSTMENT OR INADEQUATE MAINTENANCE MAY RESULT IN

MATERIAL DAMMAGE, SERIOUS INJURIES OR MAY CAUSE DEATH.

CAUTION!

THE TEMPERATURE HIGH LIMIT SWITCH SHOULD ALWAYS BE SET TO 660o F OR 350

o C.

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#CSF5400N water softener. To have better control of water flow and water pressure, it’s necessary to install gate valves

on each hose on the oven.

WARNING

ALL VENTING, PLUMBING AND ELECTRICAL HOOK-UPS MUST BE MADE IN ACCORDANCE WITH FEDERAL, STATE

OR LOCAL CODE.

THIS EQUIPMENT MUST BE INSTALL WITH AN ADEQUATE WATER NON-RETURN PROTECTION AND MUST BE IN

ACCORDANCE WITH FEDERAL, STATE OR LOCAL CODE.

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ELECTRICAL CONNECTIONS

MINIMUM MAINTENANCE CLEARANCE

For easier maintenance, an 8 inch electrical cable is installed to allow the oven to be move.

WARNING

THE OVEN IS REQUIRED TO HAVE A CIRCUIT BREAKER ON ITS ELECTRICAL POWER SUPPLY THAT IS ABLE TO

WITHSTAND 150% OF THE OVEN’S TOTAL AMPERAGE.

SECURE THE OVEN TO WALL WITH

A CHAIN TO AVOID DAMAGE TO

THE WATER AND ELECTRICAL

CONNECTIONS

8’ SEW2 FLEXIBLE CABLE

WITH ABR SHEATH

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EXHAUST CANOPY INSTALLATION (OPTION)

CONNECTION

This oven can be connected to a type 2 exhaust canopy.

The exhaust canopy should be connected to an adequate duct or ventilation outlet.

HOOD SEALING JOINT

A silicone seal should be applied between the oven and

exhaust canopy.

CHIMNEY HOOK UP OF

TYPE A OR B : 6’’

DIAMETER DUCT

DUCT OF 6 INCHES OF

DIAMETER

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SECTION 2: UTILISATION

START UP INSTRUCTIONS

If you starting your oven for the first time, see page 31.

1. Check that oven’s circuit breaker is in the « ON » position.

2. Press the main power switch on the control panel.

3. Adjust the thermostat to the required temperature.

4. Adjust the power control (in %) of the deck and hearth.

BAKING INSTRUCTION

1. Check that oven has reached the required temperature.

2. If desired, close the door and press the steam button.

3. Adjust the cooking time and press the cook timer on/off button.

If needed, to remove the excess steam, use the quick evacuation knob to open the heat damper. Thereafter, please close

it to conserve heat. 2 or 3 minutes after the last steam injection, we suggest opening the heat damper for 1 or 2 minutes,

close thereafter.

SHUTTING OFF THE OVEN

1. Pull the evacuation knob to reduce the oven’s internal heat.

2. Shut the oven off by pressing the main power switch on the control panel.

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OPERATION OF CONTROL PANEL

POWER SWITCH

REAL

TEMPERATURE

REQUESTED

TEMPERATURE

PRESET TIMER

STEAM

TEMPERATURE

SET

TOP HEAT (%) SOURCE

BOTTOM HEAT (%)

SOURCE

TIMER

TIMER ON/OFF

PRESET RECIPES

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TEMPERATURE CONTROL

1. Displays units used °C or °F. To adjust the units, press the 2

arrows at the same time during 3 seconds.

2. Displays the real internal temperature in the oven.

3. Displays the requested temperature.

4. Press the arrows to increase or decrease temperature.

TIMER

1. Timer on/off button.

2. Displays real time and baking time remaining.

3. Press the arrow to increase or decrease the required baking time.

TOP AND BOTTOM POWER CONTROL

1. Press the arrow to adjust the top and bottom power sources. The result is shown as a percentage.

1 2

3 4

1

2 3

1

NOTE

IF THE POURCENTAGE OF THE TOP AND BOTTOM

POWER SOURCES ARE LESS THAN 50%, THE ELEMENTS

WORK IN ALTERNATION TO SAVE ENERGY.

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HOUR ADJUSTMENT

1. Press preset timer button during 5 seconds. The light should

flash.

2. Use arrows to adjust time. You will note that the oven clock

displays a 24-hour format.

3. Press the preset timer button again to save settings.

PRESET TIMER SET UP

1. Press the preset timer button to begin preset timer start mode.

The button lights turn on.

2. Adjust the desired time to start the oven. Please make sure your

oven is adjusted to the correct time. Refer to hour adjustment

section.

3. Adjust the requested baking parameter manually (temperature and

% of power sources) or choose a recipe button.

4. Press the main power button to close over in preset timer mode.

The preset timer button should stay lit and the preset timer should

be displayed.

PRESET RECIPES

1. Adjust the requested baking parameters. (Refer to temperature

control section, timer and top and bottom power source control

section.)

2. Press one of the 6 programmable recipe buttons during 5 seconds

to save your programming. You can now have fast and easy

access to your recipes.

1

3

2

4

1

2

1

2

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SELF GENERATING STEAM SYSTEM

1. Press the steam button to mist steam into the oven.

STEAM TRAP

1. Pull the quick evacuation knob to evacuate steam and humidity. Push it in to

conserve heat during baking.

EXHAUST HOOD STARTING UP

1. Press the exhaust hood on/off button above the

control panel.

1

1

EXHAUST HOOD ON/OFF

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1

2

4,5

3

Warning

The replacement light bulb must be a MR16 type and must have a maximum power of 50 Watts.

SECTION : GENERAL MAINTENANCE

MAINTENANCE CHART

WARNING

SHUT DOWN THE POWER SUPPLY OF

THE OVEN BEFORE CLEANING OR

PERFORMING ANY OTHER

MAINTENANCE SERVICES

EV

ER

Y D

AY

EV

ER

Y M

ON

TH

EV

ER

Y 6

MO

NT

H

EV

ER

Y Y

EA

R

RE

FE

RE

NC

E

MU

ST

BE

DO

NE

BY

Clean the decks

*

CUSTOMER

Clean the oven generally, exterior,

windows,etc...

*

CUSTOMER

REPLACEMENT LIGHT BULB PROCEDURE

1. First, unscrew, the two bolts holding

the cover plate.

2. Unscrew the nut that holds the light

support bracket.

3. Pull back slightly, to liberate the light

support bracket from the screw post

and slide out the assembly.

4. Gently push and twist off the bulb.

5. Change bulb.

6. Reassemble the light support bracket

and install the cover plate after.

CAUTION

For repairs or maintenance, contact the factory’s customer service department, your sales representative or a local service

agency. To find the technician nearest you, visit our website: www.picardsoven.com.

Bulb MR16 50 Watts

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FUSE REPLACEMENTS

HOOD OPTION

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MOD32

208-220V-3P H T OP QT Y B OT T OM QT Y ST EA M QT Y F 1 QT Y F 2 QT Y F 3 QT Y F 4 QT Y F 5 QT Y

D ESC R IP T ION

FUSE

LPCC

15 Amp

FUSE

LPCC

15 Amp

FUSE

LPCC

10 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp

P A R T N O. EL36-0003 EL36-0003 EL36-0059 EL36-0006 EL36-0044 EL36-0044 EL36-0044 EL36-0025

MOD32

480V-3P H T OP QT Y B OT T OM QT Y ST EA M QT Y F 1 QT Y F 2 QT Y F 3 QT Y F 4 QT Y F 5 QT Y

D ESC R IP T ION

FUSE

LPCC

6 Amp

FUSE

LPCC

6 Amp

FUSE

LPCC

5 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp

CONTROL

FUSE

5 Amp

N/A

P A R T N O. EL36-0081 EL36-0081 EL36-0080 EL36-0006 EL36-0044 EL36-0025 EL36-0006 N/A

MOD32


D ESC R IP T ION

FUSE

LPCC

20 Amp

FUSE

LPCC

20 Amp

FUSE

LPCC

10 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp


MOD32


D ESC R IP T ION

FUSE

LPCC

6 Amp

FUSE

LPCC

6 Amp

FUSE

LPCC

3 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp

CONTROL

FUSE

5 Amp

N/A


MOD42

208-220V-3P H T OP QT Y B OT T OM QT Y ST EA M QT Y F 1 QT Y F 2 QT Y F 3 QT Y F 4 QT Y F 5 QT Y

D ESC R IP T ION

FUSE

LPCC

20 Amp

FUSE

LPCC

15 Amp

FUSE

LPCC

10 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp


MOD42


D ESC R IP T ION

FUSE

LPCC

10 Amp

FUSE

LPCC

10 Amp

FUSE

LPCC

5 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp

CONTROL

FUSE

5 Amp

N/A


MOD42


D ESC R IP T ION

FUSE

LPCC

30 Amp

FUSE

LPCC

25 Amp

FUSE

LPCC

10 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp


MOD42


D ESC R IP T ION

FUSE

LPCC

8 Amp

FUSE

LPCC

8 Amp

FUSE

LPCC

3 Amp

CONTROL

FUSE

5 Amp

CONTROL

FUSE

1 Amp

CONTROL

FUSE

2 Amp

CONTROL

FUSE

5 Amp

N/A


1 1 1

FUSE HOLDER B

FUSE HOLDER B

11 1

1 1 1 N/A

1

FUSE HOLDER A

2 2 2 1 1 1 1

FUSE HOLDER B

N/A

FUSE HOLDER A

3 3

N/A

2 1 1 1 1

FUSE HOLDER A

3 3 2 1 1 1 1

FUSE HOLDER B

1

1 1 1

FUSE HOLDER B

FUSE HOLDER A

FUSE HOLDER A

3 3 2 1 N/A

FUSE HOLDER B

2 2 2 1 1

FUSE HOLDER A

3 3 2 1

FUSE HOLDER B

FUSE HOLDER A

3 3 2 1

FUSE HOLDER A

3 3 2 1 1 1 1

FUSE HOLDER B

N/A

31

BAKING STONES PREHEATING

1. Let the baking stones adjust to room temperature before beginning.

Leave the door closed at all times during preheating process!

2. Preheat the stones to 150 ° F (66 ° C) for one hour.

3. Increase the temperature to 200°F (93°C) for three 3 hours.

4. After 3 hours, gradually increase the temperature 50 ° F (10 ° C) per hour until the temperature reaches

500° F (260 ° C).

Do not alter this process!

You are now ready to begin baking at any temperature you desire.

FACTS AND RECOMMANDATIONS

Some recommendations and facts to notes about the preheating process:

An odor or out gassing may occur during the initial heat up. This is normal as the stones are adjusting to the

environment.

Baking flour may be sprinkled on the stones to help season them for the initial bake. Sprinkle a dusting of flour

on the stones to provide an air cushion between the stones and the items to be baked.

Never season the stone with any type of baking oil.

Our baking stones are porous and become more seasoned and effective over time. It is recommended that you

clean the stone by only lightly brushing them off with a bakers brush to eliminate excess crumbs.

CAUTION

Failure to preheat the stone properly may result in craking, shattering or even exploding!.

.

32

TROUBLESHOOTING

Trouble Possible Causes Solutions

The oven does not turn on

after pressing the main power

switch.

The oven has no

electricity.

-Check that oven’s circuit breaker is in «

ON » position.

-Verify that the oven is plugged into a power

source

-Check the fuses behind the access panel

(p.29-30)

The oven does not heat up

after a temperature request.

The power supply circuit

of contactor element is

cut.

-Check the fuses behind the access panel

(p.29-30)

The top and bottom

power control is set to

zero percent.

-Set a percentage for the top and/or the bottom.

The oven sounds an alarm for

2 seconds every 3 minutes

The control cooling fan

no longer works.

-Change the cooling fan.

The oven does not cook

evenly.

Elements do not work -Check the fuses behind the access panel

(p.29-30)

- Change the elements faulty.

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ELECTRICAL SCHEMATICS

MOD32600-A (208-220V-3PH)

PLAN 1

PLAN 2

34

ELECTRICAL SCHEMATIC

MOD32600-A (208-220V-3PH)

PLAN 3

PLAN 4

35


MOD32600-B (480V-3PH)

PLAN 1

PLAN 2

36


MOD32600-B (480V-3PH)

PLAN 3

PLAN 4

37


MOD32600-C (240V-1PH)

PLAN 1

PLAN 2

38


MOD32600-C (240V-1PH)

PLAN 3

PLAN 4

39


MOD32600-D (600V-3PH)

PLAN 1

PLAN 2

40


MOD32600-D (600V-3PH)

PLAN 3

PLAN 4

41


MOD42600-A (208-220V-3PH)

PLAN 1

PLAN 2

42


MOD42600-A (208-220V-3PH)

PLAN 3

PLAN 4

43


MOD42600-B (480V-3PH)

PLAN 1

PLAN 2

44


MOD42600-B (480V-3PH)

PLAN 3

PLAN 4

45


MOD42600-C (240V-1PH)

PLAN 1

PLAN 2

46


MOD42600-C (240V-1PH)

PLAN 3

PLAN 4

47


MOD42600-D (600V-3PH)

PLAN 1

PLAN 2

48


MOD42600-D (600V-3PH)

PLAN 3

PLAN 4

49

MODULUX HOOD OPTION

52

A

P

P

E

N

D

I

X

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Documents

INSTRUCTION MANUAL - Parts TownYour new Modulux oven was built using the latest technology and was designed with production proven reliability. A team of experienced technicians committed