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©2012 Waters Corporation 1 Instrument Maintenance Biopharma LC Meeting Eschborn, 16th 17th October, 2012 Mario Boras Eoin Cosgrave Jean-Michel Plankeele

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Page 1: instrument Maintenance - Waters Biopharma_Instrume… · ©2012 Waters Corporation 2 Instrument Maintenance Suggested Topics Quaternary Solvent Manager –Solvent filters –Gradient

©2012 Waters Corporation 1

Instrument Maintenance

Biopharma LC Meeting

Eschborn, 16th – 17th October, 2012

Mario Boras

Eoin Cosgrave

Jean-Michel Plankeele

Page 2: instrument Maintenance - Waters Biopharma_Instrume… · ©2012 Waters Corporation 2 Instrument Maintenance Suggested Topics Quaternary Solvent Manager –Solvent filters –Gradient

©2012 Waters Corporation 2

Instrument Maintenance Suggested Topics

Quaternary Solvent Manager

– Solvent filters

– Gradient mixers

– Leaving the system?

– Cleaning, decontamination

Columns

– General guidelines

Flow Cells

General

– e-community web site

– General recommendations (solvents)

– Need to find a P/N?

– Reference material

System preparation

– System Prep function

– System set up (solvents, wash solvents, …)

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©2012 Waters Corporation 3

ACQUITY UPLC Online Community

A waters.com-based ACQUITY UPLC® Online Community

– Everything You Always Wanted to Know About … UPLC

– Log on to Waters web site (Professional e-mail adress required)

– Quick Links (bottom right) > Waters Communities > ACQUITY UPLC

– Go to http://forums.waters.com/community/acquity_uplc

– BSM / QSM serial number required for registration

Provides all ACQUITY UPLC System users a wealth of UPLC-related

information at their fingertips, including:

– Peer-reviewed journal publications and reviews

– UPLC® application and technology discussions (no taboo !)

– Exclusive product previews and early research

– Latest application notes, white papers, and articles

– Educational webcasts, how-to videos

– UPLC basics and troubleshooting

– ACQUITY Users Meeting happenings from around the world

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©2012 Waters Corporation 4

ACQUITY UPLC Online Community

Main page after Login

Blog, discussion group Product preview “How to” videos

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©2012 Waters Corporation 5

ACQUITY UPLC Online Community

Main page after Login

Presentations

Users guides, application notes

White papers, Care and use

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©2012 Waters Corporation 6

New Challenges With UPLC Mobile Phase Preparation

Smaller particles, columns (ID & length) and frits

Typical HPLC conditions:

– Flow rate: ~ 1 ml/mn

– Column I.D.: ~ 4 mm

– Inlet frit pore size: ~ 2 µm

Typical UPLC conditions:

– Flow rate: ~ 0.6 ml/mn

– Column I.D.: ~ 2 mm

– Inlet frit pore size: ~ 0.2 µm

Small particles which do not affect HPLC columns can affect

UPLC columns

Column lifetime can be reduced

– Pressure is higher and higher, column plugged

Impurities (from solvent and sample) can be detected

Bacterial growth can impact column lifetime

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©2012 Waters Corporation 7

ACQUITY UPLC™ Tips and Tricks Mobile Phase Preparation

Always make sure that there are no insoluble particles in the

eluents

– Nothing different from HPLC…

Use high quality solvents, buffers and additives.

Organic solvents

– Usually High Grade organic solvents are filtered through a

membrane (read the label on the bottle)

– JT Baker LC/MS Grade, Biosolve, Burdick & Jackson, Fisher Optima

LC/MS Grade

Water

– Milli-Q water is filtered through a 0.22 µm membrane (sterile)

o Bacterial contamination is a problem

– Milli-Q system, properly maintained

– Bottled water ?

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©2012 Waters Corporation 8

ACQUITY UPLC™ Tips and Tricks Mobile Phase Preparation

Chemicals, reagents, powders

– Use high grade reagents

– Filter non volatile buffers (0.45 µm or 0.22 µm high quality

membrane)!

Use clean glassware (bottles and device for filtration)

– Who takes care of this ? How is it managed ?

– What is the quality of glass ? Is it compatible with the mobile phase

(pH) ?

– Bottles must be capped, do not top-off the bottles

Waters UPLC Media bottle kit (P/N EEE000394):

– High quality type 1 Class A borosilicate bottle kits

– One kit includes 7 bottles (4 x 1 l and 3 x 500 ml)

– All caps and pouring rings (colour coded)

– All bottles are printed with ACQUITY & Waters Logo, batch number

and part number

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©2012 Waters Corporation 9

The Graphical Parts Locator Access To All Part Numbers

From Waters Home Page

– Must be a registered user

Can also be accessed from ACQUITY UPLC Community

Page 10: instrument Maintenance - Waters Biopharma_Instrume… · ©2012 Waters Corporation 2 Instrument Maintenance Suggested Topics Quaternary Solvent Manager –Solvent filters –Gradient

©2012 Waters Corporation 10

The Graphical Parts Locator

Select the instrument or the model

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©2012 Waters Corporation 11

The Graphical Parts Locator ACQUITY UPLC H-Class System

Select the component of interest

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©2012 Waters Corporation 12

The Graphical Parts Locator ACQUITY UPLC H-Class System

The P/N will be shown after the next mouse click on the spare

parts

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©2012 Waters Corporation 13

Reference Material

Care and Use

– Size Exclusion and Ion-Exchange Chromatography of Proteins using

the ACQUITY UPLC™ System,” 715002147, REV. A

– “Size Exclusion and Ion-Exchange Chromatography of Proteins using

the ACQUITY UPLC H-Class System, ” 715002909, Rev A

– “Controlling contamination in LC/MS and HPLC/MS Systems,”

715001307

– “Improving the Lifetime of UPLC Size-Exclusion Chromatography

Columns Using Short Guard Columns,” Waters Technical Brief,

720004034en

– “Guidelines for Routine Use and Maintenance of Ultra-Performance

Size-Exclusion and Ion-Exchange Chromatography Systems”,

Waters Technical Brief, 720004182en

Downloadable from www.waters.com

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©2012 Waters Corporation 14

ACQUITY UPLC™ Tips and Tricks System Preparation

System preparation function (introduced with V1.20)

– All steps required to condition the system combined in one

function

o Prime/Purge all pumps and all solvent lines

o Prime/Purge all syringes

o Characterise sample loop and needle (SM-FL)

• Required if weak wash solvent was changed

o Equilibrate system and chemistry with customized parameters

(solvent, flow rate, temperature)

o From console or included in the sample set (Empower)

Refresh function

o Prime solvents A1 and B1 (2 min.)

o Prime all syringes

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©2012 Waters Corporation 15

ACQUITY UPLC™ Tips and Tricks System Preparation

“System Preparation” function

– In the console select Start up from main pull down menu

– Right other control pannels (run window)

Prime solvents (QSM/BSM and SM)

Characterize volumes / Needle seal

Equilibrate

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©2012 Waters Corporation 16

ACQUITY UPLC™ Tips and Tricks System Preparation

“System Preparation” function in progress:

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©2012 Waters Corporation 17

System Set Up Solvents (eluents)

Configuration for AutoBlend Plus (mobile phases)

– Line A: Acidic salt (usually 100 mM)

– Line B: Basic salt (usually 100 mM)

– Line C: Salt (usually 1.0 M, used for controlling ionic strength)

– Line D: Pure Water

– AutoBlend Plus is available for both H-Class and H-Class Bio

Other solvents configured on the QSM

– Seal wash: Pure water + 5% organic solvent (bacterial growth!)

– Purge: pure water with 5% organic solvent (solvent in the sample

syringe)

Wash solvent (in the sample manager; SM-FTN):

– For washing the external part of the needle. Prevents carry-over

– Must dissolve samples and contaminants

– Sample diluent is appropriate

– Initial mobile phase strength is appropriate

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©2012 Waters Corporation 18

System Set Up What If You Would Like To Use A SM-FL

ACQUITY UPLC and ACQUITY I-Class can be configured with a

SM-FL

– FL: Fixed loop

Same rules apply for solvents (eluents) lines and seal wash

2 Wash solvents (SM-FL):

– Strong wash (to prevent carry over; internal part of needle & tubing

assy): must dissolve sample & contaminants

– i.e. pure water

– Weak wash: for replacing the strong wash with a less elutive

solvent. Mobile phase A

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©2012 Waters Corporation 19

Quaternary Solvent Managers Stainless Steel & Titanium Solvent Filters

Solvent filters (bottle filters, sinkers) can be the source of

contamination

– Previous buffers

– Bacterial growth

With high concentration salts use titanium filters

– P/N: 700005378 (SOLVENT FILTERS, Ti, 7pk)

When contamination is suspected, can be washed

– Backflush with 70% organic solvent (IPA, EtOH or MeOH) in water

– 10 ml at minimum, with a syringe (luer-lock)

Regular (SS) solvent filters

– P/N 700003615 (Filter, Solvent Bottle, SS, PKG 1)

– P/N 700003616 (Flter, Solvent Bottle, SS, PKG 7)

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©2012 Waters Corporation 20

Quaternary Solvent Managers Gradient Mixers

Mixers are required for an optimum mixing of mobile phases

– The larger the mixer, the lower the baseline noise

– The larger the mixer, the larger the delay volume (system volume)

Default: 100µl (P/N 700005258)

Optional: 250µl (P/N 205000737)

Column based gradient mixer for peptide mapping

(H2O/AcN/TFA); P/N 205000403

– Useable for applications up to 10000 psi

– Uses Zirconia beads (800 m), volume about 425 L

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©2012 Waters Corporation 21

Leaving The System?

Short term over night

– Wash the system and column with water (remove all buffer and

salts)

– Maintain a low flow rate with 100% water

– Turn off the lamp (from console or through a stand-by method)

Long term

– Store column according specifications (care & use manual)

– Remove the column and replace with union

– Place all solvent lines in water (high quality)

– Flush all lines with water

– Place all lines in water with organic solvent (30% AcN, MeOH or IPA)

– Flush all lines then stop flow

– Switch off all components

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©2012 Waters Corporation 22

Preparation And Decontamination Washing Procedure

Magic Mix: 25/25/25/25

– H20/MeOH/ACN/IPA/0.2% FA

Passivation and decontamination of system

– 50:50 methanol/water

– Isopropanol; flush with water

– 30:70 (v/v) phosphoric acid in water; flush with water

– 50% water; 49% methanol; 1% ammonium hydroxide

– 100% water

– Only for BSM/QSM and SM ! Disconnect column and

detector !

Detectors (LG cells and fluorescence detector)

– 1% solution of formic acid or phosphoric acid

More sophisticated (and longer !) procedures are available

– “Controlling Contamination in UltraPerformance LC/MS and

HPLC/MS Systems” (PN 715001307)

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©2012 Waters Corporation 23

UV Detectors Which Flow-Cell?

Teflon cell vs Titanium cell