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Solutions

Total HSE Integration with DSS, MIS & ERP

Muzahid Khan (muzahidkhan123@gmail)

UPES, DehradunIntegrated BBA + MBA

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Health, Safety and Environment Measures

Δ The economic environment is changing rapidly.Δ Increasing emphasis on health, safety, and environment (HSE) issues. Δ Crucial to develop competitive, value-added products, and to install

flexible production systems that can quickly adjust to market changes. Δ Plant operations are now at a key turning point. Δ Maintaining safety and stability and implementing measures to protect the

environment are needs of the hour.

A number of Yokogawa solutions are introduced that can help ensure plant efficiency and enhance HSE.

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Control Devices

Pressure

Control

Flow

Control

Analytical

Devices Temp

Control

Level

Control

Positioner

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Ancillary Devices

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Continuous Emission Monitorings

Infrared gas analyzer to monitor CO, CO2, NOx, SO2, CH4, and O2 concentrations in flue gas

Operator Training

Yokogawa’s OmegaLand, integrated environment for dynamic simulator provides operators realistic training in a virtual environment.

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Ensure HSE

Regulatory Control Stabilization Best Practice Pilot Alarm Rationalization

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Regulatory Control Stabilization

Plant safety is paramount to the continuance of production operations

All process industries now recognize the importance of regulatory control stabilization as the baseline for plant safety.

To achieve stability it is required to evaluate and improve the effectiveness of the regulatory control loops (e.g. control configuration, PID tuning, instrumentation).

Achieving regulatory control stabilization is a pre-requisite and paves the way for advanced process control (APC) implementation.

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Regulatory Control StabilizationWhat are the advantages?

• Yokogawa's 30+ years of hands-on experience as a global supplier of process automation solutions has provided a wealth of knowledge and understanding of regulatory control loops.

• Yokogawa delivers first class consulting services in a diverse range of industries and processes using its proven standardized procedures and methods.

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Best Practice Pilot

Standardization and automation of procedural operations based on the best practices of experienced operators realizes safer operation and improved profitability.

In addition to a tool that allows skillful operators to directly implement their knowledge into a control system, an implementation methodology is essential.

Yokogawa provides Best Practice Pilot as the implementation methodology together with a consulting service. This ensures consistent and optimum plant operations and guarantees skill transfer to the next generation of operators.

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Best Practice PilotWhat are the advantages? Yokogawa provides an all-encompassing consulting service for the capture, standardization, and automation of procedural operations.

It is based on a long and diverse track record in many industries and processes.

In 2000, Yokogawa introduced Exapilot, the world's first automated procedural control solution, and this is now installed in over 1,000 plants around the world.

This combination of consultancy skills and world leading applications provides the optimum solution to integrating procedural control, operator actions, and the control system into a unified environment for a best practice plant operation.

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Alarm Rationalization As plant operations become more complex, proper alarm monitoring becomes very critical to the correct operation of the plant.

Alarm flooding and improper alarm settings can pose a risk that may lead to serious plant damage, lost production, environmental incidents, and injury or even loss of life.

Alarm rationalization is crucial to ensure that manufacturers will be able to maintain properly functioning alarm systems throughout the plant lifecycle.

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Alarm Rationalization

Yokogawas Alarm Rationalization Services are solutions to sustain your alarm system performance throughout plant lifecycle and are provided in three phases. Clients are allowed to proceed immediately to the phase that corresponds to the current status of their alarm rationalization activities.

Fundamental Nuisance Alarm Reduction is the preparatory service to identify the root causes of existing nuisance alarms and take proper countermeasures to reduce them using Exaplog.

EEMUA #191-based Alarm System Design is the main service to establish the consistent policy for alarm system design based on EEMUA guideline and incorporates it with CAMS (Consolidated Alarm Management System).

Operational State-based Alarm Management is the additional service to manage alarm thresholds and alarm suppression based on the different operational states.

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Total HSE Solutions integration with

DSS, MIS and ERP

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Network

DATA PACKET

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• Automated Data File Storage– DAQSTATION Advanced automatically transfers data to any ftp

server– Real time, Report and other files will be transfer to a specific file

folder in the ftp server.– If the primary ftp server fails, files will be transferred to the

secondary ftp server

FTPSERVERFTPSERVER

Ethernet SwitchDAQSTATION Advanced

FTPSERVERFTPSERVER

Primary FTP Server

Secondary FTP Server

Data Files

Data Files

Data Files

FTP Client

Data Files

May I Send a File

FTP Server

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FTPCLIENTFTPCLIENT

FTP CLIENT #1

FTPCLIENTFTPCLIENT

FTP CLIENT #2

FTPCLIENTFTPCLIENT

FTP CLIENT #n

• Retrieve Historical Data Files– FTP client computers can connect to the DAQSTATION as an ftp

client– Data files can be selectively transferred from the DAQSTATION– Multiple FTP clients can connect to a single DAQSTATION– Files stored in the DAQSTATION Advanced internal 80 or 200

megabyte internal memory can be transferred– Files stored on the removable CF Card can be transferred

Ethernet SwitchDAQSTATION Advanced

Data Files 4

CLIENT Pulls Data Files

Data Files 3

Data Files 2

Data Files 1

Data Files 2

Data Files 1Data Files 4

FTP Server

Please Send File 1

FTP Client

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• View Real Time and Historical Data– Multiple WEB clients can view the DAQSTATION Advanced

display using a standard WEB browser– The current display, alarm log and message log can be

selected via an operator control menu– Security can be enabled requiring a user to enter a

username and password– View data from anywhere in the world via the internet

WEBCLIENTWEBCLIENT

Web Client #1

WEBCLIENTWEBCLIENT

WEB Client #2

WEBCLIENTWEBCLIENT

WEB CLIENT #n

Ethernet SwitchDAQSTATION Advanced

WEB Server

Please send a display

Web Client

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Custom Monthly Report Sample

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Lets you see everything on the network

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Alarm Rationalization

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Integration

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Third PartyControllers,Servers, etc.

EngineeringWorkplace

Device Network

Firewall

Services

Network

Third Party Application Server

ApplicationServer

HistorianServer

WorkplacesEnterprise

OptimizationSuite

MobileOperator

ConnectivityServer

ControlNetwork

Redundant

Enterprise Network

Internet

Enterprise Network

Integration

•Enhanced User Interface ParametersWindows, dialogs, group boxesImages

Graphing SystemVisualize complex dataSupport for charts and graphsMultiple plotsInteractive zoomingDirect editing of graphsEmphasis, key points, notes

Persistent Data StorageStore/access device data on the hostIndependent of host file system

Valve diagnostics

Sensor drift

Sensor/Actuator diagnostics

Archived valve signatures

Radar level configuration

Valve signatures

Sensor/Actuator configuration

Motor control

Complex configurations

Applications

Edge in services

For more details on Yokogawa HSE SolutionsPlease visit

www.yokogawa.com

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SolutionsAkriti Srivastava | Lovey Tyagi | Himanshu

SharmaIshita Sood | Muzahid Khan

UPES, DehradunIntegrated BBA + MBA

Thank You