Integration Through Plant Lifecycle -bently

8/7/2019 Integration Through Plant Lifecycle -bently

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Integration through Plant Lifecyclewith BENTLEY


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Provides Owners with complete consistent andsecure Plant Engineering Information Store

Provides Engineering contractors with anEngineering Information Hub

An Engineering Information System that provides The digital representation of your physical plant


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The Plant Life Cycle

Data

Data

O/O

Domain

EPC

Domain

ConceptualDesign

ConceptualConceptualDesignDesign

Construction& Startup

ConstructionConstruction& Startup& Startup

Detailed Design& Engineering

Detailed DesignDetailed Design& Engineering& Engineering

Plant Operations

Plant OperationsPlant Operations


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1 2 3 4 5Identify Select Define Execute Operate

PreliminaryAnalysisBusinessStrategy

ConceptualDesignExecutionStrategy

Front EndEngineeringProjectSanction

DetailedEngineeringConstructionCommissioning

Asset ServicesMaintenanceUpgradeDecommissioning

Leading professional services provider to the energy, resource, and complex process industriesAcross all phases of projects


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Conceptual DesignConceptual Design

FEED AXSYSAXSYS.Process

Intelligent P&IDsAutoCAD / Microstation

Instrument and ElectricalWiring DiagramsIncluding ILDs

Comprehensive Project

Data Management Tools

Instrument , EquipmentReports / Datasheets

Including HookupsConceptual Layout Design

Equipment, Structure,Piping








Detail DesignDetail Design


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Industry Challenges Shortage of Experienced Process Engineers Even Shorter Schedules for Front-End Designs

Increasing demand to Re-Use Engineering Data Domain Experts in various geographical locations Customers demanding Higher Quality of Designs

Workflow Challenges 40% of Engineering time is spent locating & validating information

(NIST, National Institute of Standards and Technology)

80% of Design Changes are caused by Lack of or the Wrong Data(Hydrocarbon Engineering, July 2002)

If Information can be Entered Once and used by all, Reductions inDelivery Time up to 50% are possible(NIST, National Institute of Standards and Technology)


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ProcessData Sheets

PFDdevelopment

SimulationCase Studies

PreliminaryP&ID

development

New Approach for Process Design

Automate preliminaryP&IDsfrom PFDs and

apply your Best

Design Practices

Optimize the Re-Useof process data and

enhanced support for in-house Excel

applications

Automate PFDsdirectly from

simulations, withtabulated Heat and

Mass Balances

Eliminate cut-n-pasteand manual entry of data from Process

Simulations

Use a CommonData-CentricEnvironment


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Operations &Maintenance

EquipmentDesign

SpecialistsMechanical /

Design

Engineers

Process

Engineers

CostEngineers

Our Approach to Conceptual Design


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Concurrent Engineering Environment

Equipment DesignEquipment Design

Excel IntegrationExcel IntegrationData sheets / Reports /Data sheets / Reports /

Cost EstimationCost Estimation

Legacy ApplicationsLegacy ApplicationsThirdThird --party, Inparty, In --HouseHouse

Integrated: Multi-User DatabaseFlexible: Workflow Independent

IntelligentIntelligentSchematicsSchematics

Bentley Plant

Integrated Solution for Integrated Solution for Conceptual DesignConceptual Design

AXSYS.ProcessAXSYS.Process

DatabaseDatabase

Asset LifecycleAsset LifecycleDatabaseDatabase

ProjectWise Lifecycle Server

2D Drafting2D Drafting

MicroStation AutoCAD

Process SimulatorsProcess SimulatorsMETSIM


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Automate PFDs

Enhance PFDs

Automate P&IDs

Enhance P&IDs

Start From Process

Simulation / Legacy Data

Design Data

Sheets and Specs

Result: Optimum Workflow for ConceptualDesign Activities


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Using AXSYS.Server to Link ExcelApplications with data in AXSYS.Process

AXSYS.Server

AXSYS.Process Process input to EngineeringDisciplines /

Cost Estimating

Input from EngineeringDisciplines /

Vendors

Offline Editing

Synchronization


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Equipment DesignEquipment Design

Excel Integration :Excel Integration :Data sheets / CalculationsData sheets / Calculations

Corrosion RiskCorrosion Risk

AssessmentAssessmentIntelligentIntelligentP&ID toolsP&ID tools

AXSYS.Process AXSYS.Process

CollaborativeCollaborativeProject WorkflowProject Workflow

ProjectWise

ConceptualConceptualPlant LayoutPlant Layout

Process SimulatorsProcess SimulatorsMETSIM

New Approach for FEED

PlantWise

AXSYS.Integrity

ISO15926

Built-in Applications : Automated PFD Automated P&ID Case Studies Change Management


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ProcessPFDsP&IDs

Conceptual Plant DesignDetailed Plant

Design

PlantBuilder AutoRouter

Iterative Layout via fully associativemodel response and Material Take-offs

Plant Costing

Plant Scheduling

Detailed PlantDesign

Plant Walkthru

Via specific interfaces

and XML / XMPlant

Via specific interfacesand XML / XMPlant

PlantWisePlant layout in days, modification in minutes


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Detail DesignDetail Design

Detailed 3D Design & Layout AutoCAD / Microstation

Creation of IntelligentPiping Isometric Drawings

Design, Documentation & Engineering AnalysisOf Structure, Piping, Floew .

Parametric Design& Layout of Equipment

3D Layout of ElectricalCable Trays & Conduit

Interference Detection& Management

Of 3D Plant Models

Management of Plant Objectsand Documents

In the Project Database








Construction & StartupConstruction & Startup


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& Wiring Data Sheet

Hookup ,

P&ID,

Cable TraySupport

, HVAC

Check

D i g i t a l

Pl a n t M o d e l

3D Design Solution


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AutoPIPE(Pipe Stress Analysis)

AutoPIPE(Pipe Stress Analysis)

PlantFLOW(Fluid Flow Analysis)

PlantFLOW(Fluid Flow Analysis)

WinNOZL(Design Check

Nozzle/Vessel Limits)

WinNOZL(Design Check

Nozzle/Vessel Limits)

PULS(Pulsation Analysis)

PULS(Pulsation Analysis)

Equipment Limitse.g. Pumps,

Turbines, Boilers,Compressors

Isos Marked-UpDrawingDesignReport

3D ModelPXF, DXF

3D ModelPXF, NTL

Physical Design3D PLANT(3D Modeling)

Physical Design3D PLANT(3D Modeling)

Intelligent PLANTP&ID

(Schematic Design)

Intelligent PLANTP&ID

(Schematic Design)

Third Party Programs

StructuralDesign

VesselDesign

TransientFlow

Analysis

FEA

S t r e s

s I S O

Managed by ProjectWise

S T A A

D

DigitalPlant - Engineering Analysis WorkFlow


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3D Model

IFC

API

Translators Structural Analysis

BENTLEY

RAM/STAAD

PLATFORM

RAM/STAAD

PLATFORM

PDS / PDMS

Piping Analysis

PCF

CII

NTL

PXF

Newly Integrated Engineering WorkflowNewly Integrated Engineering Workflow


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Current Fragmented Engineering Workflow

3D Model

IFC

API

Translators Structural Analysis

BENTLEY

RAM/STAAD

PLATFORM

RAM/STAAD

PLATFORM

PDS / PDMS

Piping Analysis

PCF

CII

NTL

PXF

Newly Integrated Engineering WorkflowNewly Integrated Engineering Workflow


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STAAD.Pro with Integration to AutoPIPE


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Transfer piping loads from AutoPIPE to STAAD.Pro


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Nuclear Power on the Rise

Class 1

Class 2&3


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AutoPIPE IndustriesPower (20 years)

Process (20 years)

Oil & Gas including Offshore (20 years)

Buried or Cross-Country Piping (Recognized by ASCE)

Nuclear = 17 years (with ADLPipe since 1967)

ISO 9001

ASME NQA-1

ASME N45.2

10CFR50 app B

AutoPIPE audited by NUPIC & NRC , ADLPipe by NRC customers including class 1

Thermal Transient Analysis (TTA)


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The AutoPIPE XM (v9.0)Now Offers

Full Read / Write interoperability with Caesar . Pipe Stresswork in AutoPIPE and handover Caesar file to Client orContractor

AutoPIPE + STAAD integration Transfer piping andsupport loads in hours not weeks to Structural. Design formore accurate, safer integrated piping + structure

StressISO The pipe stress engineer can generate a fullydimensioned digital stress isometric for the CAD Designer,contractor or client complete with the Engineers commentsand detailed stress & support data


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The AutoPIPE XM (v9.0)Now Offers

Full Read / Write interoperability with Caesar . Pipe Stresswork in AutoPIPE and handover Caesar file to Client orContractor

AutoPIPE + STAAD integration Transfer piping andsupport loads in hours not weeks to Structural. Design formore accurate, safer integrated piping + structure

StressISO The pipe stress engineer can generate a fullydimensioned digital stress isometric for the CAD Designer,contractor or client complete with the Engineers commentsand detailed stress & support data


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Construction & StartupConstruction & Startup

ProjectWiseFor Document Management

& Change Management

For Construction Planning,Scheduling, Visualization

& Management

For on-site ChangeValidation and Management

Interfaces toPreferred 3 rd Party










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FIATECH2004 FIATECH. All contents and ri hts reserved.

Fully integrated and highly automated project processes coupled with radically advanced technologies across all phases and functions of the project/facility lifecycle.. by Fiatech

Interoperability using XMpLant


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Interoperability using XMpLant What is XMpLant? Neutral Process Plant Object Model in XML

Based on ISO 15926 and ISO 10303 (STEP) Flexible and Extensible Model Common Model for P&ID and 3D Support for Component Classes (ERDL)


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XMpLant View of the 3D Model


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What to Store - Lifecycle Information for a Plant

Courtesy of Fiatech

define newrequirements

design &engineer

in concept

construction and precommissioning documentsdesign &engineer in detail

prefabricate

construct &

precommission

manufacture& assemble

procuregoods &services

activitymodel contracts

goodsspecs &scopes

POs

prefab units

facility

definemodificationrequirements

analyzeperformance

performoperations

handover &commission

performmaintenance

decommission& disassemble

demolish& dispose

.

operational data

on-line

off-line

environment

acquirefeedstock sell product

operation-ready facility

maintenance data

documents for operations

documents for maintenance

ISO 15926 tells us what to storeISO 15926 tells us what to store

ISO 15926 has been designed with exchange, sharing,and integration information of the entire lifecycle inmind ISO 15926 is a suite of standards with the

following parts: Part 1 - General Part 2 - Data Model

Part 3 - Data Model extension for geometry Parts 4, 5, 6 - Reference Data Library Part 7 - Implementation Methods in XML


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ProjectWise StartPoint: Collaboration, made simple

Benefits include simple Web interface, version control,reference file / CAD standards support + PDF publishing

Used by the global design elite 9 of the top 10 in the ENR500use ProjectWise 150,000 users worldwide

ProjectWise StartPoint provides entry-level collaboration for small teams of MicroStation & AutoCAD users

Project framework: Search tools make cross-project queries simple, while templates and inherited properties speed theprocess of creating new projects.

Standards management: The association of workspaces to project folders, cache management of workspaces, and support of AutoCAD profiles all help administrators maintain CAD standards across multiple projects and multiple offices.

Scalability: Network load balancing ensures high performance during periods of high demand and clustering provides fail-over security for mission-critical projects; users can also now quickly access very large images through streaming raster services.

Usability/administration enhancements: Editable workflows and environments increase the administration flexibility of projects in progress, and centralized view management provides a common view of project documents for all users across allprojects.

SharePoint integration: With ProjectWise support for WebParts and SharePoint, users can access ProjectWise content from aWeb browser and SharePoint-based applications can be connected to ProjectWise and all its content.

Collaboration system that enables distributed enterprisesto successfully deliver infrastructure projects


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Leading professional services provider to the energy, resource, and complex process industries


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For Plant Operations&

Maintenance

For Construction Planning,Scheduling, Visualization

& ManagementFor Rapid

As-Built 3D ModelsFor Plant Re-workand Turnaroundsnterfaces to

Preferred 3 rd Party Software

Integrated, Risk-BasedInspection Planning &

Data Management







Across all phases of projects


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Supporting the Plant Life Cycle

DataData ConceptualDesign

ConceptualConceptualDesignDesignConstruction& StartupConstructionConstruction& Startup& Startup

Detailed Design& Engineering

Detailed DesignDetailed Design& Engineering& Engineering

Plant OperationsPlant OperationsPlant Operations


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Managed Environment Value Proposition - Owners Maximizes information reuse and accuracy Solutions that can be effective in their environment Scalable and deployable Supports their de facto Standards (DGN, DWG) Manages change Connects to the Enterprise Provides legacy information support Open, extensible and proven lifecycle repository

Managed Environment Value Proposition - EPC Reduced risk by providing choices in design tools and tool transition strategy Reduce risk by leveraging existing knowledge base Increased opportunities to augment relationship with Owner Increased rewards through dynamic data centric design solutions Increased rewards through more cost-effective solutions Increased rewards through a proven managed environment


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Conceptual &Front-end Engineering

DetailedDesign

Procurement& Construction

Commissioning& Handover

ExpansionProjects

BidProcess

Bid

Selection

Project Management, Review

& ApprovalCommission & Startup Operations & MaintenanceProject

Management

Bid Package

Creation

Lifecycle Server

P h y s i c a

l I n t e r

f a c e

M g t

S p a r e

P a r

t s

T a g

D a t a

R e g

i s t e r

D a t a

Q u a

l i t y

M a n a g e r

M a n a g e m e n

t o f C h a n g e

T a g

D a t a

T o o l

N e w

T a g

R e g

i s t e r

R e f e r e n c e

D a t a

M a n a g e r

F a c

i l i t y E x p

l o r e r

R e p o r

t & S c h e d u

l e s

DocumentManagement

MaintenanceManagement

Design/GraphicalEnvironment ERP

Plant Creation Tools SAP, Oracle,

Maximo, SAP PMDocumentum, PW,

Plant / Project Life Cycle Timeline

Integration through the Plant Lifecycle

Progress/Performance


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Define Environment

Tools Processes WorkflowDefine Data Requirements Coverage Shared Deliverables

Data Setup Tagging Coverage Statusing

Data sharing Processes Workflow Vendors

Handovers Milestones Construction Commissioning


DetailedDesign



ExpansionProjects

BidProcess

Bid

Selection



Management

Bid Package

Creation


DetailedDesign



ExpansionProjects

BidProcess


How this works for an EPC


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Define Environment Maintenance Operations Document ControlDefine Data Requirements Coverage Completeness

Contract RequirementsHandover milestones

Define Data Stand Tagging Coverage Ranges

Handovers Milestones Quality checks Vendors Interfaces Spares

Populate Maintenance Hazops Procedures

Bid

Selection



Management

Bid Package

Creation

Bid

SelectionProject Review & Approval Commission & Startup Operations & MaintenanceBid Package

Creation

How this works for an Owner / Operator Conceptual &

Front-end EngineeringDetailedDesign



ExpansionProjects

BidProcess



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