Interaction of “Industrie 4.0 & Digitalization” · 2019. 11. 21. · P15b 6,20 5,30 4,00 3,50 4,60 5,60 6,20 11,20 11,20 Phoenix Contact genetics Interaction of “Industrie 4.0

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Anja Moldehn I Frank Knafla

Interaction of “Industrie 4.0 & Digitalization”

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Definition of Industrie 4.0

Fields of action of Industrie 4.0

Trend topics from machine building

Benefit from the advantages of tomorrow’s

intelligent production today

In house lighthouses Industry 4.0

Agenda

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We see Industrie 4.0 as a model

for the further development of

industrial production:

Man, machine, and the product

itself join forces in an intelligent

and independent network.

What is Industrie 4.0?

Interaction of “Industrie 4.0 & Machine Building Initiative”

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What is Industrie 4.0?


End of 18th century Begin of 20th century Begin of 1970ies Present time

Mechanical production

Work-sharing

manufacturing PLC based automation Networking of

intelligent systems

De

gre

e o

f c

om

ple

xit

y

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Mass customization

Continued and sequential adaption of machines

Flexible and adaptive reaction machines to new requirements

Overlapped and interacted collaboration of development and process planning towards an integrated data model

Direct and non-hierarchical communication

What does it mean for the intelligent production?


… in the future Product spectrum

Actual costs

Target costs

Quantities

Exotic Exotic Standard

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Phoenix Contact genetics


Process know-how in operations World wide 14 operations in 9 countries

High vertical integration

Future oriented production methods

Integrated know-how in machine building Expert knowledge in processes and automation

Planning, building and testing intelligent operations

Product know-how in automation Placed to take the inexorable digitalization of our

world and turn it into the intelligent production

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The German platform „Industrie 4.0“

Industrie 4.0 – German organization

Politcs

Industry Science

7 I 2017_07_25 I Frank Knafla I Industrie 4.0 I © Phoenix Contact

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Political leadership

• Minister of Economics

• Minister of Research & Devolpment

Objective

• Political support

Member ship

• Labor union representatives

• Industrial enterprises representatives

• Science representatives


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Industrie 4.0 – Industrie 4.0 – German organization

Steering committee

• Industrial enterprises representatives

• Head of Working groups

• Political representatives

Objectives

• Strategy development

• Technical consolidation

• Decision & realisation

Member: Roland Bent, CTO Phoenix Contact

9 I 2017_07_25 I Frank Knafla I German Policy of Industrie 4.0 – German Platform Industrie 4.0 I © Phoenix Contact

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Working Groups

• WG 1: Reference Architecture & Standards

• WG 2: Research & Innovation

• WG 3: Security of linked systems

• WG 4: Regulatory framework

• WG 5: Labour, training, education

Phoenix Contact is member in 4 working

groups


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Strategy Committee,

• Headed by

Undersecretaries of state

Objective:

• Political Agenda setting

Members

• Chancellery of the

Federal Republic of Germany

• Federal states representative

• Industry associations representative

• Labor union representative

• Science association FhG


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Industry consortia & initiatives

Objective:

• Realisation

• Test beds

• Application and Use cases

• Transfer centre

• Smart lab initiatives


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International standardization

• German committee of electr-technics

DKE

Objective

• National Standardization Roadmap

• Link and pathway to international

Standardization bodies


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Industrie 4.0 staffed office

Objective:

• Coordination

• Organisation

• Project management

• Network management

• Internal & external

(Market) communication


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VDI / VDE

► Focus project

Industrie 4.0

► GMA 7.21

► …

BITKOM

► Cyber physical

systems

► I4.0 interoperability

► I4.0 market &

strategy

► Dialogue Platform

ZVEI

► SG1 .. as above

► SG2 -"-

► SG3 -"-

VDMA

► Forum

Industrie 4.0

DIN / DKE

► Steering

committee

Plattform I4.0 AG2

Industrie 4.0 platform ► WG1 Reference architecture & standards

► WG2 Research & Innovation

► WG3 Security of linked systems

► WG4 Regulatory framework

► WG5 Labour, training, education

Industrie 4.0 focus of industry association



http://www.vdi.de/

http://www.bitkom.org/Default.aspx

http://www.vdma.org/

https://www.dke.de/

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Testbed Management & Standardization


• Strategy & Strategic recommendations

• SME mobilization

• International Cooperation

• Network of test beds

• On-road testing

• Validated regression into standardization

• Initiation of cross-sectoral standards

• Coordination of standards

• Strengthening international cooperation


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Testbed Management


Baden-Württemberg (8)

Bayern (4)

Berlin (4)

Brandenburg (3)

Bremen (1)

Hamburg (1)

Hessen (3)

Niedersachsen (2)

Nordrhein-Westfalen (10)

Rheinland-Pfalz (2)

Saarland (1)

Sachsen (3)

Sachsen-Anhalt (2)

Schleswig-Holstein (2)

Thüringen (6)

52 Testbeds in Germany

Concretize technical capabilities

Matching test centers

Perform individual workshops

Accompany test scenarios

Initiate Standardization


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LNI 4.0 Test bed - Smart Factory OWL

Visitor Groups

Small & midsize

companies

Pick and Place

assembly places

with digital

assistance



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Accompany & Consult Standardization



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21

ISO/IEC

JTC1

IEC/ISO

IEEE

eCl@ss

e.V.

ProSTEP

e.V.

PLC Open

e.V.

AutomationML

e.V.

OPC

Foundation

Time sensitive networks

Technologies for IoT

Security

ISO/IEC 2700x

IEC 61360 rules for properties

IEC 61387 sensor prop.

IEC 62683 switch gear prop.

IEC 62832 digital factory

IEC 62443 security in automation

Mechanics

STEP + APxxx

Properties

IEC 61987 sensors

IEC 62683 switch gears

30 segments with product families

PLC technologies

IEC 61131

Engineering data

AutomationML

IEC 62714

Services

IEC 62541 OPC-UA

and companions

Source: Heidel, SIEMENS, Hoffmeister, FESTO

Standardization Road Map



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European Initiatives

Industrie 4.0– German organization


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International Initiatives

Industrie 4.0– German organization


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24 I © PHOENIX CONTACT

Quelle: Plattform Industrie 4.0; © 2015 Bundesministerium für Wirtschaft und Energie

Seamless Digital-from Engineering to Production

The „Digital Article“ enables an efficient Engineering for

Automated Production

Versatile Production by Phoenix Contact

Flexible modular Facility and Control Concept

Smart Engineering and Production

Seamless Using of Engineering data in Production

Process mixed Line automation in Tool shop

Increasing efficiency in Phoenix Contact Tools shop:

Reducing idle times by Process mixed automated Chains

Use Cases Phoenix Contact


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Phoenix Contact Technology project

Automation for Versatile Production (itsowl-AWaPro)

Seamless Digital-from Engineering to Production)

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Lot size 1

Smart Engineering and Production Industrie 4.0 - Mass Customizing - Use Case

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Simplifying the digital data chain „Engineering- and

Production process“ by using „Digital article“

Characterization of product details and relations

(Syntax / Semantics ) with eCl@ss und AutomationML

Reducing of engineering efforts

Automated programming of production

Shortening of (SOP) start of production


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Data Source

E-Shop

Article

Engineering

ERP/ Control

E-CAD

Engineering

Individual

Product

Digital Twin


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... for the intelligent networking of business processes, things,

plants, components and people and is the key to future

success.

.

Digitalization is the basis …

29 Frank Knafla I © Phoenix Contact

Industrie 4.0 requires Digitization

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Product Lifecycle Management Process Customer

Creativ and Idea Process

Product Lifecycle Management Product Lifecycle Management

Purchase

Qualification

Change

Material Design Produce Product

Material Design Produce Product Product Lifecycle Management

Material Design Produce Product

Product Data Phoenix Contact Product Data Supplier Product Data Customer

Pre-Process Supplier

Digital Article - Backbone for PLM

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Digitization


Industrie 4.0 will consequently

digitalize the value chain

A Digital Modell – the Digital Twin –

will exist in all phases of the value

chain

The required an necessary

Integration of engineering tools und

data models can be realized starting

today


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Digital Twin – Backbone


Montageanleitung

Digital Article

Marking

Color

Test

instructions

Layout references

Packaging

Instruction

Product

description

- Function

- Feature

- Parameter

- …

Dimensions

Part list Specific

Assembly parameter

Serial no.

Approbation

…

Print layout

Assembly

instruction

Labeling

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Objective:

Provision of digital Data und Models for

Components

Critical Success Factor:

Standardized Formats and Language

Digitization



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Description of characteristics:

What are the type of components?

What are their typical and comparable

features?

Digitization



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Description of Connections:

How are the components connected?

What information need to be

exchanged?

Which features are necessary for the

interconnected solution?

Digitization



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Manual Working place: Printing Markers

RFID reader reads order no and links to the Digital Article. Control

system generates the individual printing job. The marking will be printed

on demand in the cell

Manual Working place: Assembly Marking

The operator assembles the Marking guided visually (Worker

Assistance)


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Manual Working place: Gate of Quality

RFID reader reads order no und the vision system improves the

mounting rail based on CAD Data of the Digital Article

Operator receives the test result and will be visually guided:

OK – passed or reworking


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Manual Working Place: Optical

Inspection

Automated configuration of the

vision system

Specified and known reference point

and angel of vision

Position und tolerance description in

metric systems

„Region of Interest“ in relation to the

known reference point

Origin: CAD-Data of the Digital Article


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The article has a unique identifier and

product memory

• Location and description of the

installation

• Service and system connection during

operation


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Automation - Experience and Competency

Perspective Phoenix Contact

Investment and R&D

Communication &

information technology

Web-technology

Safety & Security

Installation

Engineering

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INTERBUS & Automation 1987 - 2003

Communikation

AUTOMATIONWORX

Industrial Ethernet

2003 - 2006

Portfolio

IT-powered Automation

Vert./Horiz. Integration

2006 - …

Customer value

From parallel wiring to Industrial Ethernet



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Intelligente

Networking of

business

processes,

machines,

tools,

components

and humans

From IT-Powered Automation to Industrie 4.0



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Construction Research

Developement

Usage &

Service Recycling

Scrapping

Rapid

Prototyping

Services

Vertical Integration

Horizontal Integration

Seamless Engineering

Humans conduct

From PROFINET to PROFICLOUD


Factory

Enterprise

Resource

Planning

PLC Programing

Engineering

Services

Factory

Realtime

Serv

ices


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The only requirement for PROFICLOUD: Internet access

So far Complicated integration of distributed

PROFINET stations, both hardware

connections and in the engineering

Now PROFICLOUD Technology simplifies

distributed automation significantly,

no matter where your network users are

Cloud Computing via “PROFINET”

PROFIcloud Technology

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*Transport Layer Security

All distributed PROFICLOUD-

devices transmit the data

to the cloud via

Internet access

Transmission as if it

were a PROFINET device

Secure communication

Data are TLS*-encrypted



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PROFICLOUD-Coupler Connects the local PROFINET to the PROFICLOUD

PROFICLOUD-Device

Additional installed PROFICLOUD enables

connectivity to the PROFIOCLOUD using

the Internet

PROFI CLOUD devices are displayed on the

PROFINET as local devices

Engineering and Programming follows common

known PROFINET mechanismen



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Requirement and challenge

Monitor decentralized production

facilities

Get access and receive

information for KPI analyses

Use secure communication

channels

Controlling, monitoring and analyses

Application Remote Access

?

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VPN Server with DynDNS service

register (if no fixed IP available)

Create the certificates for VPN client /

server

VPN Client and Server configuration

(connection data, etc.)

Load telecontrol protocol to control

Link telecontrol protocol with the respective

process data

Do everything three times!


Application Remote Access – as usual

VPN Server

VPN Server

VPN Server

VPN Server

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Registering coupler and Devices in

the Cloud

Do only this three times!

Connecting coupler and device in

the cloud

Embed coupler into existing

infrastructure of the PROFINET


Application Remote Access – Cloud

Cloud

Coupler

Cloud

Coupler

Cloud

Coupler

Cloud

Coupler

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„Please refill

magazine“

„Internet of Things“ via PROFINET

001 Magazin

leer

Benachrichtigung

SmartWatch

Integration of Smart Devcies & Services


Cloud

Coupler Cloud

Coupler

Cloud

Coupler


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Industrie 4.0 approach


Meet the requirements of the intelligent

production of tomorrow,

Base is our technological genes,

Specific development of components,

systems and practical solutions

6 defined “fields of action”

Industrie 4.0 value proposition

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Fields of action


Intelligent production of tomorrow is …

… consistently

digital

communicative

and secure

… autonomous

and adaptive

… easy

to operate

… easy

to install

… resource

efficient

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Intelligent production is consistently digital

Industrie 4.0 – Fields of Action

„ I can access efficiently to

the complete data across the

entire value chain network …“

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All Phoenix Contact products are expected to

be available as digital article:

Complete production process is

described digitally

Virtual image links the cyber-physical

system to (CPS) the real factory

Product and production chain are therefore

completely transparent



Efficient access to the entire value-added chain

Product

selection Operation

Installation

startup

Con-

figuration

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Connection via RFID: As soon as

the material is located on the

workpiece carrier, a connection is

established to the higher-level

system, providing all information.

The basis for adaptable

manufacturing is the now clearly

assigned description.



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Intelligent production is communicative and secure


„ I can share required information

at the right place to the right time

and keep it secure …”

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Maximum freedom of scope for designing

your network infrastructure:

Cooperation between systems requires

seamless communication without hierarchies

Security is an essential pre-requisite

Powerful automation components

based on industrial Ethernet

Reliable protection and authorized access to process data



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All stations are networked with

each other. As part of this,

different transmission paths are

used, e.g., wireless technology,

Ethernet, and PROFINET.

People, machines, and products

communicate with each other.



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Intelligent production is autonomous and adaptive


„ I am able to manage complex

processes more easily and hence

in a better way …”

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Distributed controllers adapt independently to

processes, equipment and participants:

Controllers gather new information

Production processes are adapted

accordingly

Requirements for functional safety

needs to be met



Adaptive production responses to changing operation conditions

Plug & Produce

Product

controls its

own processes

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Modular systems make

manufacturing so flexible that

even batch sizes of just one item

can be produced cost-effectively.

Soldering, painting, marking, and

testing are customized

procedures. This means that

technology that requires minimal

set-up avoids downtimes during

item changeovers.



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Intelligent production is easy to operate


„ What I see is what I need !

Only task-relevant information

is displayed …”

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Even complex machine operations are controllable

by humans:

Information is visualized situation-based, task-

oriented and concerned to the role of the operator

Displayed are instructions, options for action as well

as status information and diagnostics

Operations are analyzed and evaluated



Only information is displayed which is needed for the current task

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Assembly assistant systems

support employees in complex

tasks and diverse work steps.

The higher-level control system

is informed of the processing

states of the products.



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Intelligent production is easy to install


„ At any time, I can check, in

which applications my products

are installed or integrated …”

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Components of cabinet and field installation are

digitally known by the system:

Components provide digital information about

function, application and place of installation

Installation specific data can be read e.g. from an

integrated chip at the component by RFID

Reduced installation times based on system cabling

as well as fast and error-free single wire connection.



Guidance during installation, initial operation and maintenance

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Professional markings are

automatically created by

transferring data from

engineering. The printing

data for marking is provided

for each item, with no need

for revision or retrofitting,

thanks to the digital

description.



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Intelligent production is resource efficient


„ I can provide the required

resources automatically and

based on demand …”

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Use of energy and input of materials is precisely

adapted to the manufacturing process:

Currently required energy is automatically detected

by the system

It optimizes the energy supply by providing only the

amount of energy that is actually needed

Demand-oriented control of operating modes is

based on a production status model

Intelligent production is resource efficient


Resources are provided intelligent and on demand

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Voransicht 365 / 655

Fields of action



… consistently

digital

communicative

and secure

… autonomous

and adaptive

… easy

to operate

… easy

to install

… resource

efficient

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Faster development process (time to market)

of innovative and high performing machines

More and more complex technology

for building efficient, powerful and flexible

machines

Additionally regulations determine the

technology: - functional safety

- resource efficiency

- recycling

What das it mean for the machine building today?



Cost-effectiveness

Customized requirements

Competition situation

Strong partner is in great demand

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Machine Building Initiative


PxC has close ties with

machine building industry

und knows about the daily

challenges

At all times PxC has been

working close together with

our customers

Important trend topics of

machine builders could be

defined on this base

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Machine Building Initiative

Trend topics

Functional

safety

Machine

availability

World wide

communication

Consistent

engineering

Reduce

production time

Reduce

parts variety

Build modular

and flexible

Global service

and support

Trend topics

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Fie

lds o

f acti

on

Functional

safety

Machine

availability

World wide

communication

Consistent

engineering

Reduce

production time

Reduce

parts variety

Build modular

and flexible

Global service

and support

… consistently

digital

communicative

and secure

… autonomous

and adaptive

… easy

to operate

… easy

to install

… resource

efficient

Trend topics


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Machine Building initiative


Trend topics of machine

builder leads to fields of

action of Industrie 4.0

Fields of action (I4.0) are

having impact on MB’s trend

topics already

Intelligent production of

tomorrow has started to

operate

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Market Development


Documents

Interaction of “Industrie 4.0 & Digitalization” · 2019. 11. 21. · P15b 6,20 5,30 4,00 3,50 4,60 5,60 6,20 11,20 11,20 Phoenix Contact genetics Interaction of “Industrie 4.0