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Issue 2012-06 · Revision 16 Part no. 430-510 English GEA Mechanical Equipment / GEA Tuchenhagen Original-Operating instructions Control Module T.VIS ® M-1 for PMO Valve Type M_O (06) PMO Valve Type M_OB (06) PMO Valve Type MT/T_R 08 (PMO) Made by GEA Tuchenhagen

Interface GEA Man Controlmodule TVIS M1 REV16 1206 Us

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Manual Válvula GEA ASI

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  • Issue 2012-06 Revision 16Part no. 430-510English

    GEA Mechanical Equipment / GEA Tuchenhagen

    Original-Operating instructions

    Control Module T.VIS M-1 forPMO Valve Type M_O (06)PMO Valve Type M_OB (06) PMO Valve Type MT/T_R 08 (PMO)Made by GEA Tuchenhagen

  • 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

  • ContentsImportant Abbreviations and Terms .................................................... 2

    Safety Instructions ................................................................................ 3Designated use .................................................................................. 3Personnel ............................................................................................ 3Modifications, spare parts, accessories ............................................ 3General instructions .......................................................................... 3Marking of safety instructions ........................................................ 3Further symbols.................................................................................. 3

    Transport and Storage .......................................................................... 4

    Designated Use .................................................................................... 4

    Function .................................................................................................. 4Interface module 24 V DC ................................................................ 5Adaptor module DeviceNet .............................................................. 6Adaptor module AS Interface .......................................................... 7Adaptor module AC-Interface .......................................................... 7

    Design .................................................................................................... 9

    Mounting.............................................................................................. 10Mounting on to VARIVENT valve .................................................. 10

    Pneumatic Connections ...................................................................... 11Installing the air hose...................................................................... 11Control air connections .................................................................. 11

    Electrical Connections.......................................................................... 12

    Commissioning .................................................................................... 13Step 1 Control air .......................................................................... 13Step 2 Valve actuation .................................................................. 13Step 3 Voltage .............................................................................. 13Step 4 Feed back of the valve activation .................................... 14Step 4.1 Adjusting the sensors in the control module................ 15Step 4.2 Adjust external proximity switch in the lantern for balanced double-disk ........................................ 16

    Test procedure for PMO valve Type M_O (step 5 of commissioning) 17

    Maintenance ........................................................................................ 18Inspections........................................................................................ 18Dismantling ...................................................................................... 18

    Wiring diagram T.VIS M-1.................................................................... 23

    Wiring diagram for control systems with N-Logic .................................................... 24for control systems with P-Logic .................................................... 25

    Technical Data ...................................................................................... 26General ............................................................................................ 26List of Tools / Lubricant .................................................................... 26Equipment ........................................................................................ 26Specification interface module 24 V DC.......................................... 27Specification Adaptor module AC interface .................................. 27Specification Adaptor module DeviceNet ...................................... 28Specification Adaptor module AS interface.................................... 29

    AnnexSpare parts lists ................................................................................ 30Dimension sheet .............................................................................. 35

    12012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

  • PLC Programmable logic control

    see Chapt. see Chapter

    T.VIS Tuchenhagen Valve Information System

    T.VIS E adaptor for mounting the control moduleT.VIS on to an ECOVENT valve

    T.VIS SHO adaptor for mounting the control module T.VIS on to a Short valve

    V+ Supply+ DeviceNet

    V Supply DeviceNet

    V DC Volt direct current

    V AC Volt alternating current

    W Unit of measure for powerWatt

    Important Abbrevia-tions and TermsO Output

    C Unit of measure for temperaturein degrees centigrade

    CAN_H Communication DeviceNet

    CAN_L Communication DeviceNet

    I Input

    ext. external

    GEA GEA AG group of companiesGEA stands for Global Engineering Alliance

    IP Protection class

    LED Light-emitting diode

    L+ Positive conductor

    L- Negative conductor

    mA Unit of measure for current in milliampere

    mm Unit of measure for length in millimetre

    M metric

    Nm Unit of measure for workNewton metreUnit for torque1 Nm = 0,737 lbftPound-Force (lb) + Feet (ft)

    NOT-Element Logic element

    NPN current sinking, negative logic

    PA Polyamide

    PE-LD Polyethylene low density

    PNP current supplying, positive logic

    Prox. Proximity switch

    2 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

  • 32012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Marking of Safety Instructions in the Operating ManualSpecial safety instructions are given directly before theoperating instructions. They are marked by the follow-ing symbols and associated signal words. It is essential that you read and observe the texts belong-ing to these symbols before you continue reading theinstructions and handling the control module.

    Symbol Signal word Meaning

    DANGER Imminent danger, which may cause severe bodily injury or death.

    CAUTION Dangerous situation, which may cause slight injury or damage tomaterial.

    ATTENTION Danger from electrical power

    Further symbolsSymbol Meaning

    Process / operating steps which must be performed in the specified order.

    Information as to the optimum use of the control module.

    General enumeration

    Safety InstructionsDesignated Use The Control Module T.VIS is designed exclusively forthe purposes described below. Using the control modulefor purposes other than those mentioned is consideredcontrary to its designated use. Tuchenhagen cannot beheld liable for any damage resulting from such use; therisk of such misuse lies entirely with the user.The prerequisite for the reliable and safe operation ofthe control module is proper transportation and storageas well as competent assembly. Operating the control module within the limits of itsdesignated use also involves observing the operating,inspection and maintenance instructions.

    PersonnelPersonnel entrusted with the operation and mainte-nance of the control module must have the suitablequalification to carry out their tasks. They must beinformed about possible dangers and must understandand observe the safety instructions given in the relevantmanual. Only allow qualified personnel to makeelectrical connections.

    Modifications, Spare Parts, AccessoriesUnauthorized modifications, additions or conversionswhich affect the safety of the control module are notpermitted. Safety devices must not be bypassed,removed or made inactive.Only use original spare parts and accessories recom-mended by the manufacturer.

    General InstructionsThe user is obliged to operate the control module onlywhen it is in good working order.In addition to the instructions given in the operatingmanual, please observe the following: relevant accident prevention regulations generally accepted safety regulations regulations effective in the country of installation working and safety instructions effective in the user's

    plant.

  • Transport and Storage

    DANGERThe synthetic materials of the control modules are fragile.

    In the case that during transport or storage the controlmodule was exposed to temperatures 0C, it must bestored in a dry place against damage. We recommend, prior to any handling an intermediatestorage of 24 h at a temperature of 5 C so that any icecrystals formed by condensation water may melt.

    Designated UseThe Control Module T.VIS M1 (Tuchenhagen ValveInformation System) is used for the pneumatic and electrical connection of VARIVENT and ECOVENT

    process valves.

    Control Module T.VIS M-1 consists of a 24 V DC interface module with 1 or 2 sensors for the

    detection of the two actuated valve positions

    an additional Adaptor module for the interface modules AS-Interface, DeviceNet and 20130 V AC(optional).

    at least three solenoid valves maximum for the actua-tion of the main stroke and the lift strokes,

    a logic element NOT (optional) for backup of the valve`s main spring or for the actuation of indifferentactuators (air/air) and

    a connection for an external proximity switch for mon-itoring the non-actuated position of the double-disk(optional).

    an exhaust air throttle (optional) for variable setting ofthe closing velocity of the main stroke.

    T.VIS M-1 allows

    monitoring the non-actuated position of the valve disk,

    monitoring the actuated position of the valve disk (only for interface module with 2 sensors),

    provision of PNP- or NPN output for feedback ,

    coloured visualisation of the valve position and statusvia the luminous cap fixed on the control module

    T.VIS M-1 allows in addition

    monitoring the non-actuated position of the double-disk via a proximity switch in the lantern.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)4

    FunctionPneumatic and electronic modules are located insidethe control module.The pneumatic modules are in this case solenoid valves,the number of which varies between 0 and 3, depend-ing on their use. The logic element NOT is used for pressure backup ofthe actuator spring. Control air is supplied to the rele-vant control air chambers via air connections at the out-side of the control module.

    PMO valves type M_O (06) are supplied with main con-trol air via the switch bar. The exhaust air of the main actuator is evacuated via anair connection with sound absorber or optionally via anadjustable air exhaust throttle. Exhaust air of theoptional lifting actuator is evacuated via a deaerationmembrane or via a disk reflux valve (optional).

    The main task of the 24 V DC Interface module with itssensors is to determine the valve position on the basis ofthe valve stem position and to generate for this positionthe corresponding feedback signals for sending them tothe master control system.

    The illuminated cap integrated into the hood of the con-trol module allows the visualisation of the light emit-ting diodes (LED) arranged on the interface module,even if the hood is closed. The 2 differently colouredLEDs indicate the main functions of the valve:

    non-actuated valve position green

    actuated valve position yellow

    valve deviated from its adjusted actuated positions yellow flashing.

    valve idle no indication

    The basic equipment 24 V DC allows for upgrading tothe interface modules AS-Interface, DeviceNet or ACvoltage by simple installation of an Adaptor module. (See pages 6-8 here for interface descriptions and pages27-29 for interface module specifications)

  • 52012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Statement of Equivalency

    All Control Module options as described in this T.VISM-1 Operating Instructions as well as all Control Mod-ule options as described in the VARIVENT ControlModule Type S for PMO Valve Type M_O (06) andM_OB (06) operating manual can be considered asequivalent to the T.VIS M-1 Control Module with 24V DC Interface for use with the PMO valve Type M_O(06) and M_OB (06) as far as meeting the applicationconditions of FDA Memorandum M-b-353.Specifically these alternative Control Module optionsare as follows:1.T.VIS M-1 Control Module with DeviceNet Adapter

    Module (described here on pages 7 and 28)

    2.T.VIS M-1 Control Module with AS-Interface AdapterModule (described here on pages 8 and 29)

    3.T.VIS M-1 Control Module with AC-Interface AdapterModule (described here on pages 8 and 27)

    4.Control Module Type S with AS-Interface Module(described Control Module Type S Operating manualon page 19)

    5.Control Module Type S with DeviceNet Module(described Control Module Type S Operating Manualon page 20)

    6.Control Module Type S with 3-wire 24 V DC InterfaceModule (described Control Module Type S OperatingManual on pages 17)

    7.Control Module Type S with AC voltage InterfaceModule (described Control Module Type S OperatingManual on page 18)

  • 6 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Functional Description of the Terminals

    Contact Designation Functional description

    1* Seat lift Prox+ Connection of ext. prox.L+ (brown lead)

    2* Seat lift Prox Connection of ext. prox.L (blue lead)

    3 Y1.1 Connection solenoid valve 1+

    4 Y1.2 Connection solenoid valve 1

    5 Y2.1 Connection solenoid valve 2+

    6 Y2.2 Connection solenoid valve 2

    7 Y3.1 Connection solenoid valve 3+

    8 Y3.2 Connection solenoid valve 3

    9/10 PNP/NPN With contact bridge:Common corresponds to PNP control

    system; without contact bridge: corresponds to NPN control system

    see Chapt. Commissioning, Step 311 Start Feedback for the valve disk

    in non-actuated position12* End Feedback for the valve disk

    in actuated position (main stroke).

    13* Seatlift Y3 Feedback for the double-diskin non-actuated positionPLC-information only with ext. prox.

    14 PV Y1 Actuation of solenoid valve Y1 (main stroke)

    15 PV Y2 Actuation of solenoid valve Y2 (valve disk lift stroke)

    16 PV Y3 Actuation of solenoidvalve Y3 (double-disk lift stroke)

    17/18 Y-Common with contact bridge L(+/) for solenoid valves

    18/19 internal contact bridge19/20 24 V DC Auxilary power

    * only for interface module with 2 sensorspart no. 221-589.20

    CAUTIONAvoid direct looking at the LED A and B, because theyemit a very bright light that might blind the eyes!

    Light emitting diode A (LED A)

    Colour: greenIndication: Permanent light

    Valve in start position (non-actuated)

    Light emitting diode B (LED B)

    Colour: yellowIndication: Permanent light

    actuated valve position

    Flashing Valve deviated from the set positions

    Interface Module 24 V DC

    Interface module with 1 sensor: Part no. 221-589.19Interface module with 2 sensors: Part no. 221-589.20

    1 2 3 4 5 6 7 8 91011121314151617181920

    LED A LED B

  • 72012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Y1

    E 0.1

    E 0.2 E 0

    .3

    A 1.0

    A 1.1

    A 1.

    2

    L-

    L+

    L+ L- L+F1

    F2

    + -NA

    MUR Y

    2 Y3

    DC

    DC

    L-

    L-

    L-

    24 V

    DC

    L-

    **

    Y1

    .1

    Y1

    .2

    Y2.1

    Y2.2

    Y3.1

    Y3.2

    PNP/

    NPN

    Star

    t

    End

    Seat

    lift

    PV Y

    3

    Y-Co

    mmon

    L(-)

    Comm

    on

    PV Y

    1

    PV Y

    2

    24 V

    DC

    Seatl

    iftpr

    ox -

    Seatl

    iftpr

    ox+

    **1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    pro

    xim

    ity

    swit

    ch m

    ou

    nte

    d o

    n t

    he

    lan

    tern

    *

    For

    sole

    no

    id v

    alve

    s co

    mm

    on

    L

    sele

    cted

    !

    If e

    lect

    rica

    lly is

    olat

    ed c

    ircu

    its

    are

    used

    for

    val

    ve a

    ctua

    tion

    and

    fee

    dba

    ck a

    re u

    sed

    , the

    jum

    per

    betw

    een

    term

    inal

    17

    and

    18

    mus

    t be

    rem

    oved

    .N

    otic

    e: *

    only

    for

    inte

    rfac

    e m

    odul

    e w

    ith

    2 se

    nsor

    s, p

    art n

    o. 2

    21-5

    89.2

    0

    T.V

    IS o

    utp

    uts

    (PN

    P-cu

    rren

    t su

    pp

    lyin

    g)

    wit

    h J

    um

    per

    Pow

    er s

    up

    ply

    24 V

    DC

    Typ

    e: 2

    4 V

    DC

    Part

    . no

    .221

    -589

    .19;

    20

    Inte

    rfac

    e m

    od

    ule

    T.V

    IS M

    -1

    Mas

    ter

    PLC

    I/O le

    vel 2

    4 V

    DC

    (P

    NP)

    Wir

    ing

    dia

    gra

    mm

    fo

    r co

    ntr

    ol s

    yste

    ms

    wit

    h P

    -Lo

    gic

  • 8 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Y1

    Y1.1

    Y1.2

    Y2.

    1

    Y2

    .2

    Y3

    .1

    Y3

    .2

    PN

    P/N

    PN

    Sta

    rt

    En

    d

    L(+)

    L-

    F1

    F2

    + -N

    AM

    UR Y2

    Y3

    Com

    mon

    DC

    DC

    24 V

    DC

    L-

    L-

    L-

    24 V

    DC

    L+

    *** *

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    Seatl

    iftpr

    ox prox

    Seatl

    ift

    + -

    Seat

    lift

    PV Y

    1

    PV Y

    2PV

    Y3

    Y-Co

    mmon

    L-L- L+ L+A 1.

    2

    A 1.1

    A 1.0E 0

    .3

    E 0.2

    E 0.1

    Inte

    rfac

    e m

    od

    ule

    T.V

    IS M

    -1

    Mas

    ter

    PLC

    I/O le

    vel 2

    4 V

    DC

    (N

    PN)

    pro

    xim

    ity

    swit

    ch m

    ou

    nte

    d o

    n t

    he

    lan

    tern

    *

    For

    sole

    no

    id v

    alve

    s

    com

    mo

    n L

    +se

    lect

    ed!

    If e

    lect

    rica

    lly is

    olat

    ed c

    ircu

    its

    are

    used

    for

    val

    ve a

    ctua

    tion

    and

    fee

    dba

    ck a

    re u

    sed

    , the

    jum

    per

    betw

    een

    term

    inal

    17

    and

    18

    mu

    st b

    e re

    mov

    ed. T

    he is

    o-la

    ted

    ref

    eren

    ce p

    oten

    tial

    is th

    en a

    ssig

    ned

    to te

    rmin

    al 1

    7 N

    otic

    e: *

    only

    for

    inte

    rfac

    e m

    odul

    e w

    ith

    2 se

    nsor

    s,pa

    rt n

    o. 2

    21-5

    89.2

    0

    T.V

    IS o

    utp

    uts

    (N

    PN-c

    urr

    ent

    sin

    kin

    g)

    wit

    ho

    ut

    Jum

    per

    Wir

    ing

    dia

    gra

    mm

    fo

    r co

    ntr

    ol s

    yste

    ms

    wit

    h N

    -Lo

    gic

    Pow

    er s

    up

    ply

    24 V

    DC

    Eart

    hin

    g

    Typ

    e: 2

    4 V

    DC

    Part

    . no

    . 221

    -589

    .19;

    20

  • 92012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    DC

    DC

    Seat

    liftp

    rox

    +

    Seat

    liftp

    rox

    -

    24 V

    DC

    Y1.

    1

    Y1.

    2

    Y2.

    1

    Y2.

    2

    Y3.

    1

    Y3.

    2

    PNP/

    NPN

    Com

    mon

    Star

    t

    End

    Seat

    lift

    PV Y

    1

    PV Y

    2

    PV Y

    3

    Y-Co

    mm

    on

    L(+/-)

    24VD

    C

    32

    54

    ,

    ~St

    art

    ~En

    d

    ~Se

    atlif

    t

    ~PV

    Y1

    ~PV

    Y2

    ~PV

    Y3

    PE

    N LPE

    *** *

    + A

    S-i

    - AS

    -i

    V+ V-CAN_

    H

    CAN_

    L

    * *

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

    Wir

    ing

    dia

    gra

    m T

    .VIS

    M-1

    M12

    Co

    up

    ling

    , by

    cust

    om

    er

    Ad

    apto

    r m

    od

    ule

    AS-

    Inte

    rfac

    eTy

    pe:

    AS-

    Inte

    rfac

    ePa

    rt N

    o.: 2

    21-5

    89.2

    4

    Inte

    rfac

    e m

    od

    ule

    T.V

    IS M

    -1Ty

    pe: 2

    4 V

    DC

    Part

    no.

    : 221

    -589

    .19

    + 2

    21-5

    89.2

    0

    Ad

    apte

    r m

    od

    ule

    AC

    Type

    : 20-

    130

    V A

    CPa

    rt N

    o.: 2

    21-5

    89.2

    1

    Ad

    apte

    r m

    od

    ule

    Dev

    iceN

    etTy

    pe: D

    evic

    eNet

    Part

    No.

    : 221

    -589

    .22

    Ext

    erna

    l pro

    x. (

    opti

    onal

    )

    Inte

    rnal

    wir

    ing

    Swit

    chin

    g fu

    ncti

    on (

    Jum

    per)

    Internal connection point

    Internal connection point

    Internal connection point

    Bu

    s ca

    ble

    , by

    cust

    om

    er

    brown

    blac

    k red blue w

    hite

    blue

    Not

    ice:

    * on

    ly fo

    r in

    terf

    ace

    mod

    ule

    wit

    h 2

    sens

    ors,

    part

    no.

    221

    -589

    .20

  • Adaptor module DeviceNet

    Functional Description of the Terminals

    Terminal Designation Functional description

    1 CAN_H Communication

    2 CAN_L Communication

    3 V+ Supply+

    4 V Supply

    Adaptor module DeviceNet: Part no. 221-589.22

    Light emitting diode (LED)

    Colour: greenIndication: Permanent light

    working properlyFlashing On line not connected

    Colour: redIndication: Permanent light

    connection not possibleFlashing Time out or I/O failure

    Colour: green/redIndication: Flashing

    Power up test

    Colour: amberIndication: Flashing

    Autobaud detect

    LED

    Switch 3...8 MAC ID

    DIP 3 DIP 4 DIP 5 DIP 6 DIP 7 DIP 8 MAC IDOFF OFF OFF OFF OFF OFF 0ON OFF OFF OFF OFF OFF 1OFF ON OFF OFF OFF OFF 2... ... ... ... ... ... ...OFF ON ON ON ON ON 62

    *ON ON ON ON ON ON 63

    *Factory setting

    Switch 1...2 Baudrate

    DIP 1 DIP 2 BaudrateOFF OFF 125 kBaudON OFF 250 kBaudOFF ON 500 kBaudON ON selectable via software

    1 2 3 4 5 6 7 8

    ON12481632

    BaudrateMAC ID

    DIP Switch

    Switch 3 to 8 = MAC ID (address)Switch 1 and 2 = Baudrate

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)10

  • ~Start~End~Seatlift~PV Y1~PV Y2~PV Y3PEPENL

    LED

    1 2 3 4 5 6 7 8 910

    AC-Interface AC Voltage

    Adaptor module AC: Part no. 221-589.21

    Functional description of the terminals

    Contact Designation Functional description

    1 Start Feedback for the valve diskin non-actuated position

    2* End Feedback for the valve diskin actuated position (main stroke)

    3* Seat lift Feedback of the double diskin non-actuated positionPLC signal evaluation with ext. proximity switch only

    4 PV Y1 Actuation solenoid valve Y1main stroke

    5 PV Y2 Actuation solenoid valve Y2lift stroke valve disk

    6 PV Y3 Actuation solenoid valve Y3lift stroke double disk

    7 PE Protective conductor8 PE Protective conductor9 N Neutral conductor10 L Live wire

    * only for interface module with 2 sensorspart no. 221-589.20

    Light emitting diode (LED)

    Colour: greenIndication: Permanent light

    Power supply ON

    LED

    +ASI-ASI

    12

    Adaptor module AS-Interface

    Functional description of the terminals

    Terminal Designation Functional description

    1 + ASI Communication andSupply+

    2 ASI Communication andSupply

    Adaptor module ASI: Part no. 221-589.24

    Light emitting diode (LED)

    Colour: greenIndication: Permanent light

    Data exchange active

    Colour: redIndication: Permanent light

    no data exchange Address 0Flashing Error peripheral equipment

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 11

  • Design1 Switch bar

    5 Base plate

    7 Hood

    8 Pneumatic block

    15 Clamps

    21 Sound absorber

    21.1 Exhaust air throttleoptional for 21

    24 Cable glands24.2 Plug M 12/4-poles

    for ASI24.3 Plug M 12/5-poles

    for DeviceNet24.4 Terminal box ASI

    26 Sound absorber

    26.1 Reflux valve(optional)

    43 Interface module

    47 Adaptor module

    50 Cable gland for external prox.

    63 Solenoid valves

    64 Logic element NOT

    65 Steering/Blind plate

    170 External proximity switch (optional)

    7

    63

    65

    24

    2121.1

    8

    64

    26 26.1

    4743

    50

    170

    155

    1

    CAUTIONThe permanent magnet on the switch bar (1) is fragile andmust therefore be protected against mechanical impactstress. The magnetic fields can delete data carriers and affect ordestroy mechanical components.Avoid influence of external magnetic fields on the sensor system!

    CAUTIONDo not perform weldings in vicinity of the control module,as otherwise this could cause data losses.

    24.2/24.3

    24.4

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)12

  • B39

    15

    A.1

    1

    1.1

    1.2

    Mountingthe Control Module on to aVARIVENT valve

    CAUTIONWhen mounting the control module, make sure that theair hoses do not get kinked.

    CAUTIONThe permanent magnet on the switch bar (1) is fragileand must therefore be protected against mechanicalimpact stress.

    The magnetic fields can delete data carriers and affector destroy mechanical components.

    Check that the switch bar (1) is firmly in place. Ifneeded, tighten using an Allen key at (1.1) or an openspanner, size 13 at (1.2): tightening torque 2Nm (1.4lbft).

    Pass the control module (B) over the valve stem (1)and place it on to the actuator (A.1).

    Fix the clamps (15) by tightening the screws (39) at atorque of 1 Nm (0.7 lbft).

    Align the pneumatic and electrical connectionsaccording to the valve block configuration.

    Carry out commissioning, see Chapt.Commissioning.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 13

  • N Y1 Y2 Y3

    E1 E2 P

    S1

    S2

    Y1 Y2 Y3

    E1 Exhaust air of the main stroke Y1(sound absorber or exhaust air throttle, optional)

    E2 Safety vent against excess pressureand exhaust air of the lifting actuators Y2 + Y3(reflux valve, optional)

    CAUTIONThe safety vent E1 and E2 must not be closed!

    Control module with 3 solenoid valves

    P Central air supply

    N Air connection for spring force backup(only with logic element NOT)

    Y1 Air connection for external main stroke connection

    Y2 Air connection for lifting the valve disk

    Y3 Air connection for lifting the double-disk

    S1 Adjustment lower seatproximity switch

    S2 Adjustment valve activatedproximity switch

    CAUTIONControl air pressure may build up at closing plugs ofthe air connections! Before removal of a closing plug(23) make sure that the specific air connection is free ofpressure.

    Y1 Air connection for external main stroke connection (with closing plug (23)

    Control Air Connections

    PneumaticConnectionsInstalling the Air HoseTo ensure optimum seat in the air connector, the

    pneumatic hoses must be cut square with a hosecutter.

    Shut-off the compressed air supply. Push the air hose into the air connector (P) of the

    control module. Re-open the compressed air supply.

    23

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)14

  • DANGEROnly allow qualified personnel to make electricalconnec tions. Prior to making electrical connections check the maxi-mum permissible operating voltage.

    Undo cylinder screws (25) and remove hood (7).

    Insert the cable into the cable gland (24.1) and connectit in the control module to the terminals (K) accordingto the wiring diagram.

    Connections ASI

    Terminal Box ASI (24.4)

    Open terminal box.

    Insert flat cable (4) into the insulation displacementconnection (3).

    The guides have different widths. Polarity reversal isthus excluded.

    Close the terminal box.The electrical contact is produced by pressing theupper part.

    Tighten locking screw (24.43).

    3

    4

    24.43

    Electrical Connection

    K

    24.1

    725

    50

    170

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 15

  • 10

    S

    Plug (24.2) M12/3-poles for ASI

    Connect cable using plug-in connections M 12/3-poles.

    Plug (24.3) M12/5-polesfor DeviceNet

    Connect cable using plug-in connections M 12/5-poles.

    External Proximity Switch(170)

    Insert the cable into the cable gland (50) and connectit in the control module to the terminals K1 and K2according to the wiring diagram.

    CAUTIONUse only proximity switches that are specified in Chapt.Technical Data, Equipment.

    Step 3 Voltage

    In idle state, the control system may be changed fromPNP output to NPN output. Remove the jumpers inserted at factory between theterminals 9 and 10, see Chapt. "Wiring diagramm forcontrol systems with P and N logic".

    CAUTIONFirmly tighten terminals for jumper.

    Switch on operating voltage.

    K1

    K2

    24.2 /24.3

    CommissioningCommissioning can take place if the control module hasbeen mounted correctly on the valve and if the electricaland pneumatic connections have been attached proper-ly.

    Step 1 Control air

    Switch on control air supply.

    Step 2 Valve Actuation

    Check valve functions by activating the solenoidvalves using the manual operating element on thesolenoid valves: use a screwdriver to turn the screw(S) by 90 in direction 1.

    All solenoid valves have to be switched on and thenoff again one after the other in the order Y1, Y2 and Y3 if fitted.

    Y1 main actuatorY2 valve disk liftY3 double-disk lift

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)16

  • Step 4 Feedback of the valve actuation

    Sensor S2

    Ill.: Control module shown w.o.pneumatic block

    S1 Module input S2

    Module output

    PMO Valve Type M_O (06) or M_OB (06)

    Position of the sensor downSetting the switchpoint in upward position,

    1 clockwise rotation

    PMO Valve Type M_O (06) or M_OB (06)

    Position of the sensor upSetting the switchpoint in downward position,

    1 anti-clockwise rotation

    Sensor S1

    StartValve not actuated

    EndValve main stroke actuated

    Non-actuated position of the spring closing valve: actuator selection Z

    Valve closed Valve opened

    Valve closedValve opened

    PMO Valve Type M_O (06) or M_OB (06)

    Position of the sensor upSetting the switchpoint in downward position,

    1 anti-clockwise rotation

    PMO Valve Type M_O (06) or M_OB (06)

    Position of the sensor downSetting the switchpoint in upward position,

    1 clockwise rotation

    Non-actuated position of the spring opening valve: actuator selection A*

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 17

  • 43

    1 2

    S2

    Step 4.1 Adjusting the Sensorsin the Control Modulefor the start position of the valve disk Valve non-actuated

    CAUTIONWhen actuating the valve for adjusting the sensor or forchecking the switching function, make sure that nomedia are inside the valve.

    Clockwise rotation of the setting screw (1) moves thesensor upwards, anti-clockwise rotation downwards!

    CAUTIONThere is a risk of overwinding the setting screw (1)! Therefore turn the setting screw (1) with a torque of 0.3 Nm max. up to the upper or down to the lower limitstop of the sensor.

    Presetting

    Slacken the locking screw (2).

    Turn setting screw (1) of the sensor S1, until light emit-ting diode A at the interface module shines green

    Move sensor using the setting screw (1) in the direc-tion of the lower switching edge (4) of the switchingrange (3) until the diode goes out.

    Setting the switch point

    Setting the switch point as shown in the table Step 4 Feedback of the valve actuation.Light emitting diode A at the interface module shinesgreen.

    Tighten the locking screw (2).

    or the actuated position of the valve disk valve main stroke actuated

    Move the valve disk to the upper position either by electrical or manual actuation of the solenoidvalve Y1, (see chapterCommissioning)

    Presetting

    Slacken the locking screw (2).

    Turn setting screw (1) of the sensor S2, until light emit-ting diode B at the interface module shines yellow.

    Move sensor using the setting screw (1) in the direc-tion of the upper switching edge (4) of the switchingrange (3) until the diode goes out.

    4

    3

    12

    S1

    Setting the switch point

    Setting the switch point as shown in the table Step 4 Feedback of the valve actuation.Light emitting diode B at the interface module shinesyellow.

    Tighten the locking screw (2).

    Deactivate solenoid valve Y1. Valve disk moves intothe non-actuated position. LED B yellow goes out and LED A green switches on.

    Check feedback function by actuating the valve.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)18

  • 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 19

    31

    1

    2

    42

    Step 4.2 Adjusting the External Proximity Switch in the Lantern

    Screw off first nut (1) from sensor (2).

    Unscrew second nut (3) until approx. 10 mm beforethe end of the sensor.

    Insert proximity switch (2) into the correspondingbore in the lantern (4).

    Position nut (1) inside and screw-in proximity switch(2).

    Hold position of the nut (1) in lantern and with thehelp of a feeler gauge screw in the sensor (2) until adistance of approx. 1.1 mm (0,43 inch) to the upperdouble disk (5) remains.

    Tighten nut (3).

    CAUTION Actuate the valve once to check the switching function.

    The diode will go off, as soon as the double disk is mov-ing upwards.

    If necessary, adjust the gap clearance until the correctswitch point is achieved.

    Pull safety plate (7) for the switch over the shaft of theproximity switch.

    Insert the hex. screw from the inside into the correspond-ing bore and tighten from the outside with the cap nut (8)

    Thread seal wire (9) through the bore and seal.

    1,12

    13

    5

    7

    8

    9

  • Step 5 Test Procedures forTuchenhagen PMO Valve TypeM_O

    Purpose1.The purpose of test procedure 1 is for the Regulatory

    Inspector to check and ensure that the 2 proximityswitches which detect and confirm the closed positionof the upper and lower seats of the PMO valve respec-tively (as per PMO Item 15p.(B) Point 1.b.(2)) areadjusted and functioning properly.

    2.The purpose of test procedure 2 is to allow the Regula-tory Inspector to confirm the proper controls inter-locking of the PMO Valve type M_O during an activecircuit CIP operation.

    Test Procedure Overview

    The methodology behind the test procedure 1 is for theRegulatory inspector to manually implement the upperseat lift and the lower seat lift operations locally at thevalve, thereby verifying that the 2 proximity switchesused for upper and lower seat closed position detectionDO change status.

    Hardware Description :

    1.The (blue-colored) T.VIS M1 Control Module on thetop of the valve will house 3 solenoid valves (see page10):

    a.Solenoid Y1 Main Valve Activationb.Solenoid Y2 Lower Seat Lift Activationc. Solenoid Y3 Upper Seat Lift Activation

    These valves can be activated using a small screwdriverto move the screw at the top of each solenoid valve fromthe 0 position to the 1 position.

    2.The lower seat closed position is detected by proximi-ty switch S1 inside the control module as shown onpage 14 of the Operating instructions. The correctadjustment of this switch to detect the closed positionof the lower seat is given in detail on page 14 of theOperating instructions.

    a.The sensitivity of the proximity switch is 0.1 mm.

    3.The upper seat closed position is detected by theexternally-mounted lantern proximity switch S3 asshown on page 15 of the Operating instructions. Thecorrect adjustment of this switch to detect the closedposition of the upper seat is given in detail on page 15of the Operating instructions.

    a.The sensitivity of this proximity switch is also 0.1 mm.

    Test procedure 1Step 1The valve should be in the closed position. This can beseen by the GREEN LED on the top of the control mod-ule. In this case, the lid of the control module should beremoved with a screwdriver

    Step 2 Activate the lower seat lift operation by turning the

    screw position at the top of solenoid Y2 from the 0position to the 1 position.

    When the seat moves downwards (approx. 6 mm), theGREEN LED on the top of the control module will turnoff to indicate that the proximity switch S1 no longersees the lower seat in its closed position. If the GREEN LED does not turn off, the lower seatproximity switch S1 is NOT adjusted correctly and theadjustment procedure described on Page 14 of the Oper-ating instructions should be repeated.

    Step 3 Activate the upper seat lift operation by turning the

    screw position at the top of solenoid Y3 from the 0position to the 1 position.

    When the seat moves upwards (approx. 2 mm), theYELLOW LED on the externally-mounted lantern prox-imity switch will turn off to indicate that the proximityswitch S3 no longer sees the upper seat in its closedposition. If the YELLOW LED does not turn off, theupper seat proximity switch S3 is NOT adjusted correct-ly and the adjustment procedure described on page 15of the Operating instructions should be repeated.

    Test procedure 2The methology behind test procedure 2 is to allow theRegulatory Inspector to manually force open the seatopposite to the valve housing which is part of an activeCIP circuit to ensure that proper control system inter-locking is in place. In this case, the CIP supply pump orthe source of the CIP solution pressure should be deacti-vated.

    CAUTIONPlease note that great care should be taken with test pro-cedure 2 as there is danger of CIP mixing with productif the proper control system interlocks are not in place.Ensure that product is NOT present in the valve hous-ing opposite to the housing which is part of the activeCIP circuit for the duration of this test!

    Step 1Ensure that the valve being tested is part of an activeCIP circuit program and determine which housing(upper or lower) of the valve is part of that active CIPcircuit.

    Step 2Remove the control module cap with a screw driver andmanual activate either the lower seat lift ( by turning thescrew position at the top of solenoid Y2 from the 0position to the 1 position) if the upper housing is partof the active CIP circuit OR the upper seat lift (by turn-ing the screw position at the top of solenoid Y3 from the0 position to the 1 position) if the lower housing ispart of the active CIP circuit.

    Step 3If the control system is properly interlocked, the CIPsupply pump or the source of the CIP solution pressurewill be deactivated. If the CIP supply pump or thesource of the CIP solution pressure does NOT deacti-vate, the system should be shut down immediately foran investigation of the control system interlocking soft-ware.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)20

  • 39

    15

    5

    257

    MaintenanceInspections Check cap nut of the cable gland (24.1) for firm seat.

    Check air hose connection for firm seat.

    Check cable connections at the adaptor module andinterface module.

    Check that screw connection between interface module (43) and base plate (5) is firmly in place.

    Check that screw connection between hood (7) andbase plate (5) is firmly in place.

    Check that clamp (15) is firmly in place.

    If the external proximity switch (170) is fitted: checkthat counternut (3) is firmly in place.

    If the adaptor module (47) is mounted:check that union for the base plate (5) and in the terminal strip of the interface module (43) is firmly in place.

    Check locking screw of the setting screws (43.1) forfirm seat.

    Check solenoid valves (63) and logic element NOT(64), if provided, for pressure sealed seat.

    Check closing plug (23) for firm seat.

    Dismantling

    Separate control module fromthe valve

    CAUTIONTake care that no solenoid valve is actuated electricallyor manually.

    The pneumatic and electrical connections can remainon the control module.

    Undo screws (39) and remove clamps (15).

    Pull off control module (5) upwards. The light emitting diode A (green) will go out and thelight emitting diode B (yellow) will flash.

    7

    63

    24.1

    64

    47

    4343.1

    50

    170

    15

    5

    1

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 21

  • 75

    25

    63

    65

    65.1

    4353

    54

    63.1

    8

    Dismantle the control module

    The control module can be fitted with: 3 solenoid valves (63) and

    with or without 1 logic element NOT (64)

    DANGERSwitch off electrical current and control air before takingapart the control module.

    Undo the 3 screws (25) of the hood (7) and removehood (7) from base plate (5).

    Change the O-ring (53) and (54).

    Dismantling solenoid valves andcontrol plate

    CAUTIONRisk of burns from the solenoid valve as a result of longswitch-on time and high ambient temperature. Allow to cool before dismantling.

    Disconnect cable of the solenoid valve from the termi-nals of the interface module (43).

    Undo screws (63.1) and separate the solenoid valve(63) from the pneumatic block (8).

    Undo screws (65.1) and separate the control plate (65)from the pneumatic block (8).

    CAUTIONAdhere to the assignment of the cable between the sole-noid valve and the interface module Solenoid valveY1 to be connected to terminal Y1.1/Y1.2.

    CAUTIONUse only solenoid valves which are specified in theChapt. Technical Data, Equipment.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)22

  • 64.2

    6464.1

    8.1

    8.2

    8

    Assemble the solenoid valves and control plate in thereverse order.

    Prior to installation, slightly lubricate seals to preventthem from falling out!

    On use of the pneumatic block (8.1) complete withcontrol plate (65), the groove (65.12) must be providedon the left side. The two screws (65.11) are located inthe left location bores.

    On use of the pneumatic block (8.2) with 1 or 2 con-trol plates (65), the groove (65.22) must be provided onthe top. The screws (65.21) are located in the lowerlocation bores.

    Dismantling the logic element NOT(gasket package)

    CAUTIONLogic element NOT is provided in connection with thepneumatic block T.VIS/NOT!

    Undo screws (64.2) and remove logic element NOT(64) complete with flat gasket (64.1).

    If needed, change the gasket package only (64.1), con-sisting of screws and gasket.

    CAUTIONFaulty assembly may cause failures, as the spring forcebackup is then not given.

    Mount the logic element NOT (64) in reverse order.Insert the positioning peg of the logic element NOTinto the bore (8.1) of the pneumatic block (8) and takecare that the position of the bore (8.2) fits with flat seal(64.1).

    Pneumatic block 8.1 for 1 solenoid valve max.

    Pneumatic block 8.2 for 3 solenoid valves max.

    8.1

    6565.11

    65.12

    8.2

    65.22

    65.21

    65

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 23

  • Dismantling the adaptor module

    Remove all cables from the connection terminals onthe adaptor module (47).

    Unscrew and remove screws (57.2).

    Slacken screws K (11-16 + 19-20) of the connection ter-minals of the interface module (43) and pull adaptormodule (47) in direction of the arrow by approx. 7 mmout of the interface module for removing it from thebase plate (5).

    Assemble the adaptor module in reverse order.Observe the wiring diagrams. (see Chapt. Wiring dia-gram)

    Dismantling the Interface module

    Dismount the adaptor module (47), if provided seeChapt. Dismantling the adaptor module.

    Disconnect all cables from the connection terminals ofthe interface module (43).

    Unscrew and remove screws (57, 56.2).

    Remove the interface module (43) from the base plate(5).

    Mounting in reverse order, in this case tighten screw(56.2) first .

    Dismantling the pneumatic block

    Loose all cables on the solenoid valves (63)) from theconnection terminals of the interface module (43).

    If only the O-rings (42) and (55) are to be changed, thesolenoid valves (63) /control plate and the logic ele-ment NOT (64) on the pneumatic block (8) can remainscrewed in place.

    Undo screws (57.1, 57.2).

    Pull out pneumatic block (8).

    47

    5

    57.2

    43

    K

    43

    64

    63

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)24

  • 31

    2626.1

    21

    21.1

    54

    CAUTIONLubricate the O-rings (42) slightly before installingthem, to prevent them from falling out.

    Change the 3 O-rings (42) on the pneumatic block (8.1)

    Change the 6 O-rings (42) on pneumatic block (8.2)(without logic element NOT 5 pces.).

    Prior to installation, slightly lubricate the seals to pre-vent them from falling out!

    Change the O-ring (55).

    When installing the pneumatic block, first screw inscrew (57.1) and then screw (57.2): tightening torque 2Nm (1.4 lbft).

    For other mounting parts (interface module, adaptormodule, solenoid valves, control plate, logic elementNOT), see the corresponding chapter on the precedingpages.

    Changing gaskets on the base plate

    Remove the two O-rings (31, 54) and replace them.

    CAUTIONOn VARIVENT actuators with a vent hole in the actua-tor cover the control module may only be fitted withoutO-ring (54)!

    Sound absorber, Exhaust air throttle andreflux valve

    Check sound absorber (21, 26), exhaust air throttle(21.1) and reflux valve (26.1) for free exit of the controlair and replace, if required so.

    CAUTIONUse no other reflux valve (26.1) and sound absorber (21,26) or exhaust air throttle (21.1) than the ones specifiedin the Chapt. Technical Data, Equipment.

    57.2

    8.2

    8.1

    57.1

    57.2

    42

    42

    57.2

    55

    55

    Pneumatic block 8.1 for 1 solenoid valve max.

    Pneumatic block 8.2 for 3 solenoid valves max.

    4242

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 25

  • Equipment Type Technical DataProximity switch as per NAMUR M12x1 normally closed contact part no. 505-095 4,5...30 V DCin the lantern Ambient temperature: 25...+85 C

    Protection class IP 67non-metal contact switching

    Logic element NOT pressure range: 2,0...8,0 bar part no. 512-137 Ambient temperature:

    20...+70 C, Solenoid valve 24 V DC+20%/-12,5%, 0,85 Wpart no. 512-151 Ambient temperature: 20...+60 C

    Protection class IP 51pressure range: 2,0...8,0 bar

    Sound absorber Filter material: stainless steel wool 6 mm Ambient temperature:part no. 933-981 20...+70 C

    Temperature of the medium: +70 Cmax. pressure 10 bar

    Sound absorber Filter material: stainless steel woolG 1/2" Ambient temperature:part no. 933-967 20...+70 C

    Temperature of the medium: +70 Cmax. pressure 10 bar

    Check valve pressure range: 0 up to 10 barpart no. 602-060 opening pressure: 0,15 bar

    flowrate at p 6 bar: 600 dm3n/min +/-5%

    Exhaust air throttle Filter material: sintered s/s 6 mm Pressure range 0 to10 barpart no. 933-976 variable flow rate setting,

    at p 6 bar: 200 dm3n/mintemperature of the medium +70 Cambient temperature:20...+70 Cflow rate setting at 0...+70 C

    Technical DataGeneralMaterial Noryl

    Ambient temperature 20 up to +50 C

    Control air acc. to ISO 8573-1:2001 Solid particle content: quality class 6

    particle size max. 5 mpart. density max. 5 mg/m3

    Water content: quality class 4max. dew point +3 C If the valve is used athigher altitudes or at low ambient temperatures,the dew point must beadapted accordingly.

    Oil content: quality class 3, preferably oil free max. 1 mg oil in 1m3 air

    Air hosemetric material PE-LD

    outside dia. 6 mminside dia. 4 mm

    Inch material PAoutside dia. 6.35 mminside dia. 4.3 mm

    Protection class IP 66, IP 67 on option

    Lists of Tools/LubricantTool Part no.

    Hose cutter 407-065Allen key, size 3 and 8 408-112Open spanner, size 12x13 408-034Open spanner, size 14x17 408-045Open spanner, size 20Open spanner, size 22 408-039Open spanner, size 24x27 408-040Open spanner, size 25Face wrench, pin 4 9065837Screw driver Torx 10 IPScrew driver Torx 20 IP PlusPhillips head screw driver size 2Slotted screw driver A 0.4 x 2.5Flat-nosed pliersLubricant

    Rivolta F.L.G. MD-2 413-071 PARALIQ GTE 703 413-064

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)26

  • Specifications adaptor module AC-Interface

    Type 221-589.21 AC-MODULOperating voltage Uv 48...130 VACNo-load current 11 mA*Load current max. Rated isolalation voltage 1,5 kVReverse voltage protection yes

    InputsActuation voltage > 48V = High**; < 30V = LowActuation current > 1,5 mA = High*; < 0,4 mA = Low

    OutputsPower rating IAx 100 mASignal voltage ULx Uv 5 V)

    Design E/A-module fr/I/O Module for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connection 10-polig/poles, 0,5...1,5 mm 2Pin strip 10-polig/poles (ohne /w.o. 7 + 8),

    Raster/grid 3,5 mmVibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C

    * Note operating current for interface module!** When PLC modules with electronic outputs are used, leakage currents can be generated. If leakage currents above

    1.5 mA are present, a loading resistor must be provided in parallel to the interface module. Recommendation: 15k/ 2 W

    Specifications interface module 24V DC

    Type 221-589.19 / 221-589.20Power supplyNominal and suppply voltage 24 V DC (+20%, 15%)No-load current 40mA (with ext. Initiator 50mA)Operating current interface module (24 V DC) No-load current + Current consumption

    solenoid valve + Current load feedback outputOperating current interface module with adaptor module No-load current interface module+ No-load (ASI, DeviceNet, AC) current adaptor module + Current consumption

    solenoid valveAllowable residual ripple < 5%

    OutputsMaximum power rating per feedback output 50mAVoltage drop at the outputs 3VShort ciruit and overload protection

    Inputs for solenoid valve actuationControl voltage 24 V DC (+20% 12,5%) Current consumption solenoid valve 35 mA

    External proximity switchType digital 2-wire configuration (Namur)

    Ambient conditionsAmbient temperature 20 ... +70CConnection terminals for conductor cross section up to 1,5mm2

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 27

  • Specification adaptor module DeviceNet

    Type 221-589.22 DeviceNet T.VISEDS-File F1022_R4.edsOperating voltage VBUS 21...26 VDCNo-load current 18 mA for 24 VDC*Load current max. 180 mARated isolation voltage 0,5 kVReverse voltage protection yes

    Inputs- Input 1 Start Databit DI 0- Input 2 End Databit DI 1- Input 3 Seatlift Y3 Databit DI 2

    Outputs Output 1 PV Y1 Databit DO 0 Output 2 PV Y2 Databit DO 1 Output 3 PV Y3 Databit DO 2

    Design I/O Module for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connections 2-polig/poles, 0,5...1,5 mm 2

    Pin strip 10 poles ( w.o. 7 + 8), grid 3,5 mm

    Vibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C

    * Note operating current for interface module!

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)28

  • Specifications adaptor module AS-Interface

    Type 221-589.24 AS-I MODUL Operating voltage VBUS 23,5...31,6 VDCNo-load current 22 mA*Load current max. 170 mARated isolalation voltage 0,5 kVAS-i-Specifications AS-i V2.11 (max. 62 slaves with master V2.11)ID-Code/ID2-Code 7.A.EReverse voltage protection yes

    InputsInput (E/A ACTIVE HIGH)Feedbeck Input 1 Start Datenbit DI 0 Input 2 End Datenbit DI 1 Input 3 Seatlift Y3 Datenbit DI 2 Input 4 (not used)

    OutputsOutput (I/O ACTIVE HIGH) Actuation of solenoid Output 1 PV Y1 Datenbit DO 0 Output 2 PV Y2 Datenbit DO 1 Output 3 PV Y3 Datenbit DO 2 Output 4 (reserved for A/B identification)

    Design E/A-Modul fr/for T.VISDimensions 85 x 61 x 32 mmHousing material PA6-GF30-V0Connections 2-polig/poles, 0,5...1,5 mm 2

    Pin strip 10-polig/poles (ohne/w.o. 7 + 8), Raster/grid 3,5 mm

    Vibration proof 55 Hz (1 mm)Shock proof 15 x gProtection class IP 20Temperature range 25...+70 C

    * Note operating current for interface module!When using an A/B slave with Version 2.0 ASI-Master, you must ensure that parameter P3 = 1 and output DO3 = 0are set.

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 29

  • Date: 2011-11-07 Page 1 of 4 221ELI008999EN_0.DOC

    Spare parts list

    Control Module T.VIS M-1 / PMO

    GEA Mechanical Equipment GEA Tuchenhagen GmbH

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)30

  • Date: 2011-11-07 Page 2 of 4 221ELI008999EN_0.DOC

    Spare parts list

    Control Module T.VIS M-1 / PMO

    GEA Mechanical Equipment GEA Tuchenhagen GmbH

    Control module T.VIS M-1;24VDC/PNP/NPN with cable connections in metric and air connections in inch

    Item Designation Material Without logic element NOT With logic element NOT

    TM1L..A. TM1Y..A.

    5 Base PZM-T.VIS Noryl/ GFN2 221-589.13 --

    Base PNZM-T.VIS Noryl/ GFN2 -- 221-589.14

    5.1 Filter PE gesintert 221-003869 221-003869

    5.2 Plug-in screw connector Ms/vern. 933-144 933-144

    7 Cap T.VIS wih screws (919-008) Noryl/ GFN2 221-589.02 221-589.02

    8 Pneumatic block with NOT Noryl/ GFN2 -- 221-589.04

    Pneumatic block without NOT Noryl/ GFN2 221-589.05 --

    15

    Clamp incl. screw

    GRIVORY 221-320.93 221-320.93

    21

    SRXQGDEVRUEHU

    Ms/vern. 933-958 933-958

    22

    Round plug

    HD-PE 922-284 --

    23

    Locking plug

    PP 922-280 922-280

    24

    Cable gland

    PA 508-995 508-995

    26

    Sound absorber 1/4"

    Ms/vern. 933-967 933-967

    31

    O-ring

    NBR 930-041 930-041

    42

    O-ring

    NBR 930-436 930-436

    43.2

    Interface module (24V DC max. 3 sensors)

    -- 221-589.20 221-589.20

    50

    Cable gland

    PA 508-914 508-914

    52

    O-ring

    EPDM 930-148 930-148

    53

    O-ring

    NBR 930-833 930-833

    54

    O-ring

    NBR 930-093 930-093

    55

    O-ring

    NBR 930-038 930-038

    56

    Thread cutting screw

    A2 514-749 514-749

    57

    Thread cutting screw

    A2 514-750 514-750

    63 Solenoid valve 24V DC without screws with seals PPS 512-151 512-151

    63.1

    Seal package T.VIS PV

    -- 221-589.15 221-589.15

    64

    Logic element NOT

    -- -- 512-137

    64.1

    Seal package T.VIS NOT

    -- -- 221-589.16

    66

    Thread-cutting screw

    A2 514-751 514-751

    67

    Thread-cutting screw

    A2 -- 514-758

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 31

  • Date: 2011-11-07 Page 3 of 4 221ELI008999EN_0.DOC

    Spare parts list

    Control Module T.VIS M-1 / PMO

    GEA Mechanical Equipment GEA Tuchenhagen GmbH

    Control module T.VIS M-1;24VDC/PNP/NPN with cable connections and air connections in inch

    Item Designation Material Without logic element NOT With logic element NOT

    TM1L..AZ TM1Y..AZ

    5 Base PZ-T.VIS Noryl/ GFN2 221-589.11 --

    Base PNZ-T.VIS Noryl/ GFN2 -- 221-589.12

    5.1 Filter PE gesintert 221-003869 221-003869

    5.2 Plug-in screw connector Ms/vern. 933-144 933-144

    7 Cap T.VIS wih screws (919-008) Noryl/ GFN2 221-589.02 221-589.02

    8 Pneumatic block with NOT Noryl/ GFN2 -- 221-589.04

    Pneumatic block without NOT Noryl/ GFN2 221-589.05 --

    15

    Clamp incl. screw

    GRIVORY 221-320.93 221-320.93

    21

    6RXQGDEVRUEHU

    Ms/vern. 933-958 933-958

    22

    Round plug

    HD-PE 922-284 --

    23

    Locking plug

    PP 922-280 922-280

    24

    Cable gland

    PA 508-299 508-299

    26

    Sound absorber 1/4"

    Ms/vern. 933-967 933-967

    31

    O-ring

    NBR 930-041 930-041

    42

    O-ring

    NBR 930-436 930-436

    43.2

    Interface module (24V DC max. 3 sensors)

    -- 221-589.20 221-589.20

    50

    Cable gland

    PA 508-913 508-913

    52

    O-ring

    EPDM 930-148 930-148

    53

    O-ring

    NBR 930-833 930-833

    54

    O-ring

    NBR 930-093 930-093

    55

    O-ring

    NBR 930-038 930-038

    56

    Thread cutting screw

    A2 514-749 514-749

    57

    Thread cutting screw

    A2 514-750 514-750

    63 Solenoid valve 24V DC without screws with seals PPS 512-151 512-151

    63.1

    Seal package T.VIS PV

    -- 221-589.15 221-589.15

    64

    Logic element NOT

    -- -- 512-137

    64.1

    Seal package T.VIS NOT

    -- -- 221-589.16

    66

    Thread-cutting screw

    A2 514-751 514-751

    67

    Thread-cutting screw

    A2 -- 514-758

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)32

  • Date: 2011-11-07 Page 4 of 4 221ELI008999EN_0.DOC

    Spare parts list

    Control Module T.VIS M-1 / PMO

    GEA Mechanical Equipment GEA Tuchenhagen GmbH

    Item

    Designation Material part no. Application

    21.1* &KRNHYDOYH* Ms/vern. 603-042 for reduced closing speed of the main stroke (Exhaust air outlet with silencer, item 21)

    21.2* &KRNHYDOYH* Ms/vern. 603-042 To reduce the opening speed during the main stroke (cunnection with plug-in screw connector, item 5.2)

    21.3* Pluggable exhaust throttle Ms/vern. 933-976 for reduced closing speed of the main stroke (only for exhaust outflow with inserted air connection) 24.1* Connector M12/8-pole/M20x1,5 Ms/vern. 508-060 24VDC cable connection with cable socket, M12/8-pole/A-coded

    24.2* Connector M12/5-pole/4-wire/ M20x1,5 Ms/vern. 508-981 DeviceNet cable connection with cable socket, M12/5-pole/A-coded (Option for cable gland 508-995)

    24.3* Connector M12/2-pole/M20x1,5 Ms/vern. 508-996 ASI cable connection with cable socket, M12/4-pole/A-coded (Option for cable gland 508-995) 24.4* Connecting box M20 x 1,5 Ms/vern. 221-359.65

    Cable connection ASI with cable and connecting box (Option for cable gland 508-995)

    24.4.1 reducer PA 508-980 24.4.2 cable gland M16 x 1,5 PA 508-914 24.4.3 vampire contact for ASI PA 508-019

    26.1* disk reflux valve Ms/vern 602-060 in case of protection class IP 6, in addition to sound absorber 933-967 26.2* flat seal PVC 928-676 only with reflux valve 602-060

    47.1* AS interface adapter module -- 221-589.24 Connection type ASI 4E/4A (Connection at interface module 24V DC 221-589.20)

    47.2* Device Net adapter module -- 221-589.22 Connection type DeviceNet 4E/4A (Connection at interface module 24V DC 221-589.20)

    47.3* AC interface adapter module -- 221-589.21 Connection type 48 - 130V AC (Connection at interface module 24V DC 221-589.20) 170* proximity switch M12x1 external A2 505-095 use with the lantern for PMO

    ) 171* switch locking plate 1.4404 221-478.08 221-478.02 only with proximity switch item 170

    ) 172* Hex. screw A2-70 901-350 901-020 only with proximity switch item 170

    ) 173* Cap nut Hex. Nut 1.4301

    A2 912-002 910-009 only with proximity switch item 170

    ) 175* Nut Ni / M / 06 1.4305 221-478.07 only with proximity switch item 170

    1* Switch bar LFT-R compl. T.VIS M-1: See separate spare parts list 221ELI008224G and dimension sheet 221MBL008208G

    ) In case of a separate order for proximity switch (Item170)

    Please see more detail in the spare parts list of the valves typ M.

    Accessoirs (please order separately)

    Angular cable socket, M12/5-pole/A-coded / 24 V DC / Device Net

    508-963 electrical connection to connector Item 24.2 / 24.5

    Straight cable socket, M12/8-pole/A-coded / 24 V DC

    508-061 electrical connection to connector Item 24.1

    Angular cable socket, M12/4-pole/A-coded / ASi

    514-161 electrical connection to connector Item 24.3

    Straight cable socket M12 with 1.0m cable and ASi insulation displacement connector

    508-027 electrical connection to connector Item 24.3

    Straight cable socket M12 with 2.0m cable and ASi insulation

    508-028 electrical connection to connector Item 24.3

    quick air vent valve D6 (double -sided with connection for hose 6mm)

    603-039

    2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO) 33

  • 34 2012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Process Equipment Division

    Mablatt / Dimension sheet

    Anschlusskopf T.VIS A-7 und T.VIS M-1 Control module T.VIS A-7 and T.VIS M-1

    TUCHENHAGEN Datum/date: 2006-03-23 221MBL000380G_2.DOC

    196

    46

    22

    164

    146

    9720

    44

    21

    Zuordnung N, Y1, Y2, Y3, E1, E2 und P siehe Betriebsanleitung 430-232 und 430-398 Allocation for N, Y1, Y2, Y3, E1, E2 and P see operating instruction 430-232 and 430-

    398

    N Y1

    Y2 Y3

    Externer Initiator external proximity switch

    Anschluss Elektrik Electrical connection

    E1

    E2

    P

    Ansicht ohne Haube dargestelltView is presented without cap

  • 352012-06 Control Module T.VIS M-1 for Valve M_O (06), Valve M_OB(06), MT/T_R 08 (PMO)

    Datum/date: 2011-05-26 Seite / Page 1 von / of 1

    221ELI008224G_0.DOC

    Ersatzteilliste / Spare parts list Schaltstange LFT-R T.VIS A-8 und M-1 fr Ventile mit Lift /

    Ventil Typ R; T_R; L; M_O (06); MT/T_R (08) Switch bar LFT-R T.VIS A-8 and M-1 for Valve with Lift

    Valve type R; T_R; L; M_O (06); MT/T_R (08)

    * Gesichert mit UHU Endfest 300 / Secured with UHU Endfest 300

    Schaltstange LFT-R T.VIS A-8 / switch bar LFT-R T.VIS A-8

    Schaltstange LFT-R T.VIS M-1 / switch bar LFT-R T.VIS M-1

    Typ / type 125 200 205 166 256 125 200 205 166 256 Pos. item

    Benennung / Designation Sach-Nr. / Part no.

    Schaltstange kpl. / switch bar kpl. 221-618.07 221-618.08 221-618.09 221-618.10 221-618.11 221-618.02 221-618.03 221-618.04 221-618.06 221-618.05

    1 Schaltstange / switch bar LFT-RM7 -- -- -- -- -- 221-618.01 221-618.01 221-618.01 221-618.01 221-618.01

    2 Schaltstange LFT-R / switch bar LFT-R 221-615.06 221-615.08 221-615.09 221-615.07 221-615.10 221-615.01 221-615.02 221-615.03 221-615.05 221-615.04

    3 Gleitstck / slide 221-619.02 221-619.02 221-619.02 221-619.02 221-619.02 221-619.01 221-619.01 221-619.01 221-619.01 221-619.01

    4 Fhrungsring / rod guide ring -- -- - -- -- 935-085 935-085 935-085 935-085 935-085

    5 Sechskantmutter / hex. nut -- -- -- -- -- 910-018 910-018 910-018 910-018 910-018

    6 Magnet / magnet 221-589.41 221-589.41 221-589.41 221-589.41 221-589.41 -- -- -- -- --

    *Sicherheitshinweise siehe Datenblatt fr UHU Endfest 300 / see safety specification in data sheet for UHU Endfest 300.

    Schaltstange LFT-R T.VIS A-8 switch bar LFT-R T.VIS A-8

    Schaltstange LFT-R T.VIS M-1 switch bar LFT-R T.VIS M-1

  • GEA Mechanical Equipment

    GEA Tuchenhagen GmbH

    Am Industriepark 2-10, 21514 Bchen, Germany

    Phone +49-4155 49-0, Fax +49-4155 [email protected], www.tuchenhagen.com