3
Capacity to 1,600 GPM (365 M 3 /Hr) Viscosity 28 to 2,000,000 SSU (1 to 440,000 cSt) With special construction Pressure to 200 PSI (14 BAR) Higher pressures with factory approval Temperature -20°F to +650°F (-29°C to +340°C) With special construction XPD 676 PUMPS INTERNAL GEAR

INTERNAL GEAR XPD 676 PUMPS - Asco · PDF fileapi 682 cartridge seal bracket jacket bracket bushing casing jacket seal suckback or flush rotor idler idler pin casing drain o-ring sealed

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Page 1: INTERNAL GEAR XPD 676 PUMPS - Asco · PDF fileapi 682 cartridge seal bracket jacket bracket bushing casing jacket seal suckback or flush rotor idler idler pin casing drain o-ring sealed

Capacity to 1,600 GPM (365 M3/Hr)

Viscosity 28 to 2,000,000 SSU (1 to 440,000 cSt)With special construction

Pressure to 200 PSI (14 BAR)Higher pressures with factory approval

Temperature -20°F to +650°F (-29°C to +340°C) With special construction

XPD 676 PUMPSINTERNAL GEAR

Page 2: INTERNAL GEAR XPD 676 PUMPS - Asco · PDF fileapi 682 cartridge seal bracket jacket bracket bushing casing jacket seal suckback or flush rotor idler idler pin casing drain o-ring sealed

32 VIKINGPUMP.COM VIKINGPUMP.COMG L O B A L L E A D E R I N P O S I T I V E D I S P L A C E M E N T P U M P I N G S O L U T I O N S

XPD 676 PUMPSINTERNAL GEAR

DOES YOUR API 676 PUMPCOMPLY WITH ALL OF THESE?

If not, it doesn’t comply with API 676 standards. Viking XPD DOES: • Bearing Lubrication – grease lubricated with overfill protection standard, with lip seals or optional labyrinth seals to protect bearings from external contamination.

• O-Ring Static Seals on Bracket/Casing and Casing/Head Interfaces – provides better sealing at high pressures than flat gaskets.

• Jacketed Bracket and Casing – enables heating or cooling. Jackets are designed for minimum of 5.2 barg (75 psig) working pressure and are suitable for hydrostatic testing at a minimum of 8 barg (115 psig). Jacketed head optional.

DUAL TAPERED

ROLLER BEARINGS

TOP OF FOOT MACHINED FLAT

& PARALLEL TO BOTTOM

API 682 CARTRIDGE

SEAL

BRACKET JACKET

BRACKET BUSHING

CASING JACKET

SEAL SUCKBACK OR FLUSH

ROTOR

IDLER

IDLER PIN

CASING DRAIN

O-RING SEALEDCASING & HEAD

• Materials of Construction – pressure-containing components are carbon steel (ASTM A216, Grade WCB).

• Bearing Life – tapered roller type thrust bearings are designed for minimum 25,000 hour L-10 life at maximum speed and pressure conditions.

• Bearings Mounting – bearings are located on the shaft using collars, because snap rings and spring-type washers are not acceptable.

• Seal Gland – accepts most major brands of API 682 cartridge seals to enable compliance with plant seal standards.

• Casing Drain and Seal Chamber Venting Port – enable complete draining of casing before opening pump for maintenance.

• Fasteners have the material grade and manufacturer’s identification symbols applied.

• In pressure containing areas, metal equal in thickness to at least half the nominal bolt diameter (including the allowance for corrosion) has been left around and below the bottom of drilled and threaded holes. The depth of threaded holes is at least 1.5 times the stud diameter.

• All threaded openings not connected to piping are plugged with long-shank, hex-head, taper-threaded plugs in accordance with ASME B16.11.

• Flanges conform to ISO 7005-1 PN 50 and ASME B16.5 Class 300.

• Mounting surfaces (feet) are machined to 25 µm (0.001 in.) flatness, with a minimum finish of 6.3 µm (250 µin.) Ra, and on models with both casing and bracket feet, they are flat and parallel within 150 µm/m (0.002 in./ft) of distance between them. In addition, upper side of mounting feet are spot faced parallel to the mounting surface for superior alignment.

• The casing, head and bracket are designed with an additional 3 mm (0.12 in.) corrosion allowance over and above the casing thickness needed for the maximum allowable casing pressure (MACP).

• Nameplate – includes all relevant information including purchaser’s item number, serial number, and pump size and type, minimum and maximum allowable design limits and rating data (including pressures, temperatures, speeds, and power), MAWPs and temperatures, hydrostatic test pressures and critical speeds.

• Metal Port Covers – protects pump internals prior to installation.

• Tight shaft tolerances to provide close fit with the coupling, reduced tendency to work loose and lower vibration: +0.0000 / -.0005 on H-LS sizes; +.0000/ -.0010 on Q-RS sizes.

• Rectangular keyways which transmit more torque because the keyseat is stronger.

• Keyway fillet radii conforming to ASME B17.1 to reduce stress concentration.

• Tapered shaft hub on R and larger sizes to reduce the clearances between the shaft and the coupling bore.

Page 3: INTERNAL GEAR XPD 676 PUMPS - Asco · PDF fileapi 682 cartridge seal bracket jacket bracket bushing casing jacket seal suckback or flush rotor idler idler pin casing drain o-ring sealed

Distributed By:

VIKING PUMP, INC.A Unit of IDEX Corporation406 State Street Cedar Falls, Iowa 50613 U.S.A.Phone: (319) 266-1741Fax: (319) 273-8157vikingpump.com

China - ShanghaiPhone: +86-21-5241-5599China - BeijingPhone: +86-10-6566-9090China - GuangzhouPhone: +86-20-3886-6156India - Mumbai Phone: +91-22-66780049/53

China - Chengdu Phone: +86-28-86767458 China - Suzhou Phone: +86-512-62833000 Korea - Seoul Phone: +82-19-9134-1110 Australia & New Zealand Phone: +61 (0)2 4574 0448

Middle East www.idexfmt-asia.com Dubai, UAEPhone: +973-4-299-1095/1097

Europewww.vikingpump.comShannon, IrelandPhone: +353 (61) 471933

Canada www.vikingpumpcanada.comWindsor, OntarioPhone: (519) 256-5438

United States www.vikingpump.comCedar Falls, IowaPhone: (319) 266-1741

Asia-Pacific www.idexfmt-asia.comSingaporePhone: +65-6684-7305

Latin America www.vikingpump.com Mexico D.F., C.P. Phone: +52 (55) 5255-1357 Brazil - Sao Paulo Phone: +55 (19) 3871-3500

© Copyright 2014 Viking Pump, Inc. All Rights Reserved. Rev0514 | Form No. 676-C

MATERIALS OF CONSTRUCTIONCOMPONENT STEEL EXTERNALS

Casing, Head

& Bracket

Steel

ASTM A216, Grade WCB

Head Plate for

Jacketed Models

Steel

ASTM A216, Grade WCB

Idler①② Cast Iron

ASTM A48 Class 35B

Rotor

Standard③ Cast Iron

ASTM A48, Class 35B

Steel Fitted④ Steel

ASTM A148, Grade 80-40

Rotor ShaftSteel

ASTM A108, Grade 1045

Idler PinHardened Steel

ASTM A108, Grade 1045

Idler Bushing &

Bracket BushingCarbon Graphite

① Steel fitted Q and QS sizes have steel idler.

② H and HL sizes have powdered metal idler, MPIF Std 35 FC-0208-50.

③ KK, LS, QS, N and RS sizes have ductile iron rotor, ASTM A536 Grade 60-40-18.

④ Material specifiction for HL steel rotor is AISI 8620, LS steel rotor is ASTM A148 80-50.

SERIES SPECIFICATIONS

Size

Universal Seal with Std. Cartridge Seal

③⑤

Universal Seal with API 682 Cartridge Seal

④⑤

XPD 676 ②④⑥ ⑦⑧

Std. Port

Nominal Capacity at Max. Speed

Max. Speed

Max. Pressure

Differential

Non-Jacketed Jacketed Jacketed Jacketed Inches GPM M3/Hr RPM PSI BAR

H 4123A① 4223A① 4223AA① — 1.5 15 3 1750 200 14

HL 4123A① 4223A① 4223AA① 4223AX 1.5 30 7 1750 200 14

K 4123A① 4223A① 4223AA① — 2 75 17 780 200 14

KK 4123A① 4223A① 4223AA① 4223AX 2 100 23 780 200 14

LQ 4123A① 4223A① 4223AA① — 2.5 135 31 640 200 14

LL 4123A① 4223A① 4223AA① — 3 140 32 520 200 14

LS 4123A① 4223A① 4223AA① 4223AX 3 200 45 640 200 14

Q 4123A① 4223A① 4223AA① 4223AX 4 300 68 520 200 14

QS 4123A② 4223A② 4223AA② 4223AX 6 500 114 520 200 14

N — 4323A② 4323AA② 4323AX 6 600 136 350 200 14

R — 4323A② 4323AA② 4323AX 8 1100 250 280 200 14

RS — 4323A② 4323AA② — 10 1600 365 280 125 8.5

① 90⁰ Ports.

② Opposite Ports.

③ Packed gland, component seal or standard cartridge seal.

④ API 682-compliant cartridge seal (Category 1, 2 or 3).

⑤ ASME Class 150 flanges standard, Class 300 optional.

⑥ ASME Class 300 raised face flanges standard.

⑦ Flanged casing drain standard.

⑧ Fully Compliant with API 676 Design Standards.

SPECIFICATIONSCONSTRUCTION &

XPD 676 PUMPSINTERNAL GEAR

• Crude Oil• Sour Crude • Lube Oil• Fuel Oils (All grades)• Asphalt / Bitumen / Pitch• Natural Gas Liquids

TYPICAL LIQUIDS HANDLED:THREE OPTIONS FOR API 676 COMPLIANCE:• Universal Seal with Std. Cartridge Seal -

steel construction, with exceptions to API 676.• Universal Seal with API 682 Cartridge Seal -

steel construction, with exceptions to API 676.• XPD 676 - designed to full compliance with API 676

design standard, including API 682 seal.

• Naptha• Waxes• Molten Sulfur• Basic Chemicals• Polymers• Resins