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I n t r o d u c i n g F l e x i b i l i t yt o F l e x i b l e P a c k a g i n g
Polysack Flexible Packaging Ltd.Nir Yitzhak, D.N. Negev, 8545500 Israel
Tel + 972-8-9989796 I Fax [email protected] I www.polysack.com
Polyphane®Pack´n Cycle Base PortfolioEnabling circular economy
Polyphane®Pack´n Cycle Films100% recyclable flexible packaging
Pack ’n Cycle MDO-HDPE films introduce modularity to flexible packaging. Combining the advantages of Mono Orientation technology with HDPE’s excellent properties, Pack ’n Cycle supports 100% recyclable PE mono-material flexible packaging.
Pack ’n Cycle’s innovative solutions further reduce environmental impact through dramatic savings of packaging volume and mass.
Various gaugesMultiple finishes including highly transparent, matt, white and metallizedHigh barriers for water vapour, gas, mineral oils, visible and UV light
Pack ’n Cycle MDO-HDPE films offer brand owners choices for fully recyclable, quality, cost-effective flexible packaging, supportinga circular economy.
Available in modular configurationsmeeting customers’ demanding needs:
Polyphane® Pack 'n Cycle LC External Film - MDO HDPE film replacing external PET film providing a PE mono-material solution for 100% recyclable packaging.
Polyphane® Pack 'n Cycle High Barrier LC External Film – merging the advantages of MDO-HDPE film with the excellent performance of high barrier Alox coating. The result is a best-in-class high barrier HDPE film.
Polyphane® Pack 'n Cycle IWL Internal Film - MDO HDPE film replacing the internal LDPE film for laminates. Typically Pack ’n Cycle film is 25% - 40% thinner, hence saving material and mass, while reducing environmental footprint.
Polyphane® Pack 'n Cycle MHHS Mono Film - MDO PE film replacing multi-material laminates or LDPE packaging, delivering outstanding results with less material.100% recyclability with significant savings supportsbetter sustainability while reducing environmental impact.
1 2
MDO Technology – the polymer PE film is heated to a temperature slightly below its melting point and stretched in the machine direction orientation. The result is Polyphane Pack ’n Cycle HDPE films delivering:
MDO Technology
Improvedproperties
Highstiffness
Tensilestrength
02 0301
Easy tearin one direction
Costeffective
07 08
Enhanced opticalproperties
Improved watervapour barrier
HigherYield
0604 05
3 4
GlobalFootprint
Global Footprint
100% recyclable mono-material flexible packaging Dramatically reduced volume and massSupports a circular economyConfigurable films for your specific needsReduce costsSuperior mechanical features supporting efficient packaging machinesImproved shelf life through high barrier optionsWorldwide reliable distribution Regulatory requirements
Meeting most demanding needs:
5 6
Pack ’n Cycle MDO-HDPE films“Meeting the Market Needs”
100% Recyclability Cost efficient High productivity Modular Engineering
7 8
Don’t be restricted to predefined films with given properties. With Polyphane Pack ’n Cycle MDO-HDPE films, flexible packaging experts engineer the film they need by selecting modules to meet packaging requirements. Choose the appropriate base layer module and related properties (e.g. material thickness), apply the finish you desire with the barrier that you seek. The result is a flexible packaging design which is uniquely configuredto meet your product needs!
Polyphane Pack ’n Cycle MDO-HDPE films challenge traditional products, delivering flexible packaging solutions to meet tomorrow’s demanding needs.
Introducing Modularityto Flexible Packaging
External lamination
15 - 25Mic
25 - 80Mic
Internal lamination
Base Films
Water Vapour
GasLight
(visible & UV)
Mineral Oils
BarrierColor Texture
Finishes
Clear White MetalPapertouch
Silktouch Matt
40 – 80Mic
Mono film
9 10
MOPE LC25 / PE 50
PET 12 /PE 80
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & ink All measure performed by internal methods
75
92
69.5
89.5
14.4
11.2
95-105
95-105
YES
NO
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
Configuration Option:Standard Midsize BAG• Polyphane Pack ’n Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.
• MOPE LC25 µm / PE 50 µm configuration replaces a PET 12 µm / PE 80 µm laminate, providing the same quality for Standard Midsize SUP of up to A5.
• Perfectly suited for applications requiring good moisture barrier, such as dry pet food, powder, dry food and personal care.
BAG Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting as standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear
11 12
MOPE LC25 / PE 150
BOPP 40 / PE 150
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
175
190
160.5
173
6.2
5.8
95-105
95-105
YES
NO
Configuration Option:Big Bags for Dry Grains• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.
• MOPE LC25 μm / PE 150 μm configuration replaces a BOPP 40µm / PE 150µm laminate, providing the same quality for SUP of up to 10 Kg.
• Configured for packaging of sizeable dry grains, such as dry pet food & dry food.
BAG Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy convertingExcellent machinability thanks to great weldingEasy and straight tear
13 14
MOPE LC15 / PE 30
PET 12 /PE 40
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
45
52
41.8
53.2
23.9
18.7
95-105
95-105
YES
NO
Nominalthickness [µm]
Unit weight[g/m2] SIT (ºC) Recyclability
Yield[m2/KG]
Configuration Option:Small Size SUP• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.
• MOPE LC15 m / PE 30 μm replaces PET 12 μm / PE 40 μm laminate, providing the same quality for SUP of up to A5 size
• Targeted at applications requiring good moisture barrier, such as dry pet food, powders, dry food, Personal care and liquids.
SUP Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear
15 16
MOPE LC25 /MOPE IWL40
PET 12 /PE 80
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & ink All measure performed by internal methods
65
92
61.3
89.6
16.3
11.1
105
95-105
YES
NO
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
Configuration Option:3 sides Welding Pouch• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.
• Polyphane Pack ’N Cycle IWL replaces the standard PE layer by down-gaug ing 25% - 40% of the original thickness enabled by high stiffness and supported by a very tight seal.
• MOPE LC 25 µm / MOPE IWL40 µm replaces a PET 12 µm /PE 80 µm laminate, providing the same quality for SUP of up to A5 size.
• Appropriate for small – medium packaging requiring good moisture barrier, such as dry pet food, powder, dry food and personal care.
POUCH Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tearSignificant down-gauging reducing volumeand mass
17 18
MOPE LC25 AIOx / PE 80
PET 12 / 8 / PE 70 µm
WVTR : <3 gr/m2/day (38°C, 90% RH) ; OTR: <1 cm3/m2/day (23°C, 0% RH); Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
105
90
96.9
102.1
10.3
9.8
95-105
95-105
YES
NO
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
SUP Properties:
100% Recyclable mono-material structureExcellent barrier to gas, mineral oilsand water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear
Configuration Option:High Barrier Pouch• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.
• This LC film coated with Alox protects against gas, mineral oils and water vapour, delivering excellent barrier for high aroma, flavor and oxygen.
• MOPE LC Alox 25 µm / PE 80 µm replaces PET12 / 8 Al / PE 70 µm laminate, providing the same quality for SUP of up to 1Kg.
• Perfect for applications demanding improved Oxygen barrier, such as Coffee, Cereals or fruit bars, powders and personal care.
19 20
MOPE MHHS 40
LDPE 60
WVTR : WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
40
60
37.6
54.6
26.5
18.3
105
95-105
YES
YES
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
Configuration Option:Pillow Pouch for Frozen Food• Polyphane Pack ’n Cycle MHHS is a mono-film designed to replace standard PE films or a standard PET/PE laminate.
• MOPE MHHS40 µm replaces a PE 60 µm structure, providing dramatic material saving, lower volume and mass, improved stiffness and easy tear for pouches up to 1Kg.
• Suited for packaging of frozen food.
POUCH Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapourEasy convertingHigh heat resistance externally and low heat resistance internallyEasy and straight tear
21 22
MOPE MHHS 40
Paper 40 / PE 15
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
37.6
60
26.5
16.7
105
110
YES
NO
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
Configuration Option:Small Sachet• Polyphane Pack'N Cycle MHHS is a mono-film designed to replace small laminated sachets of Paper/PE or PET/PE for small quantities.
• MOPE MHHS40 µm replaces a Paper 40 /PE 15 µm structure, providing significant savings and 100% recyclability.
• Supports packaging of sugar, spices, powder, and personal care items, such as wet wipes.
SACHET Properties:
100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapourEasy convertingHigh heat resistance outside and low heat resistance insideEasy and straight tear
23 24
MOPE LC25Matt / PE 40
PET12Matt / LDPE 70
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
65
82
63.9
80.5
15.6
12.4
95-105
95-105
YES
NO
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
SUP Properties:
100% Recyclable mono-material structureExceptional Matt finishExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear
Configuration Option:Midsize SUP with Matt Appearance • Apply matt, paper or a silk touch finish to Polyphane Pack ’n Cycle
for a sleek look and feel.
• MOPE LC 25 Matt / PE 40 µm replaces a PET 12 µm matt / PE 70 µm laminate, providing the same quality for SUP up to A5 size.
• Perfectly suited for applications requiring good moisture barrier, such asdry pet food, powders, dry food or personal care.
25 26
MOPE LC 25 /MOPE IWL 40
PET 12 /PE 80
WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier
All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods
65
92
61.3
89.6
16.3
11.2
95-105
95-105
NO
YES
Nominalthickness [µm]
Unit weight[g/m2]
Yield[m2/KG] SIT (ºC) Recyclability
Configuration Option:SUP with Spout for Aseptic Drink • Polysack’s UV & Light blocking signature technology for labels is applied to our MOPE IWL film delivering excellent spout welding.
• The film is black on one side and white on the other.
• MOPE LC 25 µm / MOPE IWL LB 40 µm replaces a PET12 µm /PE 80 µm demonstrating unparalleled performance for small pouches up to 150 ml.
• Designed for packaging requiring good UV & visible light blocking, such as aseptic drinks.
SUP Properties:
100% Recyclable mono-material structureExcellent barrier to UV & Light, mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear
27 28
LC
IWL
MHHS
15,20,25
25 – 80
40 - 80
WaterVapor(WVTR)
Yes
Yes
Yes
Gas(OTR)
Yes
No
No
Light& UV
No
Yes
Yes
Mineraloil
Yes
Yes
Yes
Clear
Yes
Yes
Yes
White
Yes
Yes
Yes
Metal
Yes
Yes
Yes
Brown
Yes
Yes
Yes
ThicknessBase Film High Barrier Colors
PaperLike
Yes
Yes
Yes
SilkTouch
Yes
Yes
Yes
Matt
Yes
Yes
Yes
Texture
WVTR < 3 gr/m2/day (38°C, 90% RH); OTR < 1 cm3/m2/day (23°C, 0% RH); UV & Visible light blocking >99%
Mineral oil barrier protection (MOSH, MOAH)All measure performed by internal methods
Polyphane Pack N Cycle Configuration Options
29 30
I n t r o d u c i n g F l e x i b i l i t yt o F l e x i b l e P a c k a g i n g
Polysack Flexible Packaging Ltd.Nir Yitzhak, D.N. Negev, 8545500 Israel
Tel + 972-8-9989796 I Fax [email protected] I www.polysack.com