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+44 (0)24 7663 9595 2018 Introduction WELCOME TO THE AP RACING 2018 PRODUCT CATALOGUE. This catalogue has been designed to provide the user from whatever level of motorsport, OE / High performance and motorcycle industry with a guide to the most popular AP Racing products. However not all products are listed so if your requirements differ from those in the catalogue please contact us for more help, we aim to be flexible. A pdf version of this catalogue is also available to download from www.apracing.com/aboutus. ABOUT US THE COMPANY For over 50 years AP Racing has been the leading manufacturer of performance brake and clutch systems for motorsport, OEM, aftermarket road, armoured and motorcycle applications. Based in Coventry AP Racing has achieved more national and international sporting success than any of its rivals. In 2017 alone, AP Racing supplied either brakes, clutches or both to over 30 champions across the entire spectrum of the motorsport world. AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and competition brake systems for motorcycles. 2017 saw AP Racing once again achieve accreditation to ISO:9001:2008 and registration to the TS 16949 quality approval standards and are still only one of a small number of European automotive component manufacturers to do so. This certification underlines AP Racing’s commitment to provide the highest quality products and services to meet the exacting requirements of its customers. HISTORY Ever since AP Racing’s creation over 50 years ago it has been at the forefront of the motorsport industry, creating winners on the track and the roads, from Iron brakes to today’s Carbon/Carbon, from large based clutches to compact Ø97mm, F1 multi-plate units that transmit 900bhp at 18,000rpm, AP Racing has shown the way. In Motorsport and F1 respectively our successes started with the incredible Auto Unions and have continued uninterrupted up to the 2017 Championship winning Mercedes. At the end of the 2017 Season AP Racing had notched up an incredible 805 Grand Prix wins with either our brake calipers or clutches since 1967. This longevity of success has seen AP Racing repeating these achievements in other branches of motorsport from WRC, Touring Cars, Nascar, Indycar, GT and Motorcycles and many others in more than 50 countries around the world. ENGINEERING & TECHNOLOGY It isn’t easy being at the pinnacle of motorsport or performance road brake and clutch design but the resources available to AP Racing ensure the best is always on hand for all its customers, from state of the art three dimensional solid modelling/design and FEA CAD Facilites to sophisticated research, development, testing and quality departments that constantly probe the boundaries of technology. In 2007 AP Racing introduced its first Radi-CAL™ designed brake caliper to the world. This revolution in brake calipers technology features a design concept that improve efficiency, cooling and driver control. This proven race winning technology is available in all major race series around the world from F1, GT, Touring Car, WRC to F3 and Nascar to name a few and AP Racing are continuing with further developments of Radi-CAL™ technology for additional motorsport applications but also including OEM Road and Aftermarket calipers. To date AP Racing has produced some 90 first and second generation variants with the company continuing to refine the Radi-CAL™ design processes to further enhance its position as a world leader in brake caliper design. ROAD CAR Competition is the best of test-beds and AP Racing’s years of experience in motor sport also brings benefits for the latest OEM road cars. The emphasis may be different, qualified by the everyday demands of the modern road conditions but the essential requirements remain the same. Supporting both low and high volume OE customers, AP Racing has the resources, technology and knowledge to bring its racing history and performance to the road. For many years, AP Racing has been supplying some of the top marques in the high performance vehicle market with brake and clutch systems to suit specific applications. Through a proven design and development program, along with engineering support to the customer, AP Racing is able to provide high performing, reliable brake and clutch solutions to a variety of performance cars marques . SPECIAL VEHICLES. AP Racing can and have engineer unique solutions for various “ Special Vehicles” sectors which includes Armoured or Defence, Hybrid, Electric, Land Speed, Bomb Disposal and even Aerospace applications, to a customer’s own specific criteria and requirements. With varying duty levels of brake and clutch systems available, solutions can be designed and developed based on our specific vehicle testing procedures replicating the environments and scenarios experienced by these vehicles. With over 50 years experience and a wealth of talent in all area’s or our business AP Racing is perfectly placed to offer the innovation required in these exciting market sectors.

Introduction - AP Racing Product... · AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and

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Page 1: Introduction - AP Racing Product... · AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and

+44 (0)24 7663 9595 2018

IntroductionWELCOME TO THE AP RACING 2018 PRODUCT CATALOGUE.This catalogue has been designed to provide the user from whatever level of motorsport, OE / High performance and motorcycle industry with a guide to the most popular AP Racing products. However not all products are listed so if your requirements differ from those in the catalogue please contact us for more help, we aim to be flexible. A pdf version of this catalogue is also available to download from www.apracing.com/aboutus.

ABOUT USTHE COMPANY For over 50 years AP Racing has been the leading manufacturer of performance brake and clutch systems for motorsport, OEM, aftermarket road, armoured and motorcycle applications. Based in Coventry AP Racing has achieved more national and international sporting success than any of its rivals. In 2017 alone, AP Racing supplied either brakes, clutches or both to over 30 champions across the entire spectrum of the motorsport world. AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and competition brake systems for motorcycles.2017 saw AP Racing once again achieve accreditation to ISO:9001:2008 and registration to the TS 16949 quality approval standards and are still only one of a small number of European automotive component manufacturers to do so. This certification underlines AP Racing’s commitment to provide the highest quality products and services to meet the exacting requirements of its customers.

HISTORYEver since AP Racing’s creation over 50 years ago it has been at the forefront of the motorsport industry, creating winners on the track and the roads, from Iron brakes to today’s Carbon/Carbon, from large based clutches to compact Ø97mm, F1 multi-plate units that transmit 900bhp at 18,000rpm, AP Racing has shown the way. In Motorsport and F1 respectively our successes started with the incredible Auto Unions and have continued uninterrupted up to the 2017 Championship winning Mercedes. At the end of the 2017 Season AP Racing had notched up an incredible 805 Grand Prix wins with either our brake calipers or clutches since 1967. This longevity of success has seen AP Racing repeating these achievements in other branches of motorsport from WRC, Touring Cars, Nascar, Indycar, GT and Motorcycles and many others in more than 50 countries around the world.

ENGINEERING & TECHNOLOGYIt isn’t easy being at the pinnacle of motorsport or performance road brake and clutch design but the resources available to AP Racing ensure the best is always on hand for all its customers, from state of the art three dimensional solid modelling/design and FEA CAD Facilites to sophisticated research, development, testing and quality departments that constantly probe the boundaries of technology.

In 2007 AP Racing introduced its first Radi-CAL™ designed brake caliper to the world. This revolution in brake calipers technology features a design concept that improve efficiency, cooling and driver control. This proven race winning technology is available in all major race series around the world from F1, GT, Touring Car, WRC to F3 and Nascar to name a few and AP Racing are continuing with further developments of Radi-CAL™ technology for additional motorsport applications but also including OEM Road and Aftermarket calipers. To date AP Racing has produced some 90 first and second generation variants with the company continuing to refine the Radi-CAL™ design processes to further enhance its position as a world leader in brake caliper design.

ROAD CARCompetition is the best of test-beds and AP Racing’s years of experience in motor sport also brings benefits for the latest OEM road cars. The emphasis may be different, qualified by the everyday demands of the modern road conditions but the essential requirements remain the same. Supporting both low and high volume OE customers, AP Racing has the resources, technology and knowledge to bring its racing history and performance to the road. For many years, AP Racing has been supplying some of the top marques in the high performance vehicle market with brake and clutch systems to suit specific applications.Through a proven design and development program, along with engineering support to the customer, AP Racing is able to provide high performing, reliable brake and clutch solutions to a variety of performance cars marques .

SPECIAL VEHICLES.AP Racing can and have engineer unique solutions for various “ Special Vehicles” sectors which includes Armoured or Defence, Hybrid, Electric, Land Speed, Bomb Disposal and even Aerospace applications, to a customer’s own specifi c criteria and requirements.With varying duty levels of brake and clutch systems available, solutions can be designed and developed based on our specifi c vehicle testing procedures replicating the environments and scenarios experienced by these vehicles.With over 50 years experience and a wealth of talent in all area’s or our business AP Racing is perfectly placed to offer the innovation required in these exciting market sectors.

Page 2: Introduction - AP Racing Product... · AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and

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Visit www.apracing.com for full & up to date product range2018

IMPORTANT INFORMATIONWhilst this catalogue provides a comprehensive overview of some of the most popular AP Racing products, our website (www.apracing.com) details the entire product range available and provides our customers the most up to date information including any changes that may occur during 2018.

N.B: A version of the 2018 Product catalogue including all installation drawings in pdf format for the products listed in this publication where possible can be download by reading the QR Code opposite.

N.B: All information contained is intended as a guide only, the responsibility rests with the reader to ascertain its accuracy. All images are for illustration purposes only. All images and information are the copyright of AP Racing, and may not be reproduced in any way without our prior written consent.

CONTENTS PAGE

◘ ACTUATION. 60 to 86.- MASTER CYLINDERS. 61.- RESERVOIRS. 71.- PEDAL BOXES. 73.- HAND BRAKES. 80.- BALANCE BARS. 81.- BALANCE BAR ACCESSORIES. 82.- BRAKE FLUID. 83.- HYDRAULIC FITTINGS. 84.- DRY BLEED SYSTEM 85.- PROPORTIONING VALVES. 86.

◘ CARBON / CARBON CLUTCHES. 88 to 101.- GENERAL INFORMATION. 88.- Ø115MM CLUTCHES. 89.- Ø138MM CLUTCHES. 91.- Ø140MM CLUTCHES. 92.- Ø184MM CLUTCHES. 95.- Ø200MM CLUTCHES. 97.- TECHNICAL INFORMATION. 98.

◘ METALLIC RACE CLUTCHES. 102 to 133.- GENERAL INFORMATION. 102.- Ø115MM CLUTCHES. 104.- Ø140MM CLUTCHES. 106.- Ø184MM CLUTCHES. 114.- Ø200MM CLUTCHES. 126.- Ø215MM CLUTCHES. 129.- TECHNICAL INFORMATION. 131.

◘ CLUTCH SLAVE CYLINDERS. 134.

◘ CLUTCH RELEASE BEARINGS. 136.

◘ CLUTCH MOUNTING STUDS. 137.

◘ HIGH PERFORMANCE CLUTCHES. 138 to 143.- GENERAL INFORMATION. 138.- COVER ASSEMBLIES. 140.- DRIVEN PLATES. 141.

◘ AIR JACKS. 144 to 147.- GENERAL INFORMATION. 145.- CP3985 AIR JACKS. 145.- CP3945 AIR JACKS 145. - AIR JACK ACCESSORIES. 146.- AIR JACK MAINTENANCE. 147.

◘ MOTORCYCLE. 148 to 152.- INTRODUCTION. 149.- BRAKE CALIPERS 149.- MASTER CYLINDERS. 151.

◘ CUSTOMER SERVICES - INSIDE BACK COVER.

Contents

CONTENTS PAGE

◘ INTRODUCTION - INSIDE FRONT COVER.

◘ TABLE OF CONTENTS. 1.

◘ NEW PRODUCTS & CHANGESFOR 2018. 2.

◘ BRAKE CALIPERS. 3 to 32.- GENERAL INFORMATION. 4.- PRO 5000 ). 5.- FORMULA CAR. 9. - GT & ENDURANCE. 10.- RALLY. 14.- TOURING CAR. 17.- 2 PISTON . 19.- HISTORIC. 22.- ROAD CAR. 23.- TECHNICAL INFORMATION. 30.

◘ BRAKE DISCS. 33 to 45.- GENERAL INFORMATION. 34.- VENTILATED. 35.- VENTILATED DISC & BELL KITS. 38.- SOLID. 39.- INTEGRAL VENTILATED. 38.- INTEGRAL SOLID 39.- CARBON DISC INFORMATION. 44.- TECHNICAL INFORMATION 40.

◘ BRAKE PADS. 46 to 55.- GENERAL INFORMATION. 47.- AP RACING APF BRAKE PADS. 48.- BRAKE PAD PROFILES. 50.

◘ FACTORY BRAKE KITS 56 to 59.- ROAD. 58.- COMPETITION. 59.

jbennett
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To access a particular content on this page, run the mouse over the text, were the hand image will change to a finger pointing image, this identifies a link to another part of the catalogue.
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Page 3: Introduction - AP Racing Product... · AP Racing core product ranges includes, brake calipers, clutches, discs, pads, master cylinders, pedal boxes and air jacks as well as road and

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Visit www.apracing.com for full & up to date product range 2018

New and changes for 2018

New For 2018Has been included for 2018 to highlight new products that have been added to the product

catalogue.

Master Cylinders.In 2017 AP Racing introduced a new range of centre valve high effi ciency master cylinders. Those cylinders were CP6467, CP7198 & CP9093 types featuring a centre valve confi guration which helps to improve cylinder performance and seal durability with ABS. The centre valve replaces conventional ‘cut off’ ports that can cause ‘seal heel nibble’ when used with some ABS systems.

For 2018 we have added another cylinder CP7398 to the range. Similar to CP7198 but with a 60° mounting fl ange offset to give improved access to mounting bolts.

CP7398Is a compact 60° offset fl ange mounted ‘Push type’ master cylinder. CP7398 is similar to CP7198 type but with IMPERIAL hydraulic ports, with a forged aluminium alloy body the cylinders average weight is 370g. There are a choice of 3 bore sizes, Ø17.8mm (0.70”) / Ø19.1mm (3/4”) & Ø22.2mm (7/8”).

See page 64 for further details.

Changes For 2018Has been included for 2018 to highlight products and or ranges that have been removed.

Factory Big Brake Kits.We have removed the following kits:BMW- 318 & 325i, Compact E36 - CP5570-1010.- 3 Series & 330i E46 - CP5570-1011.G8.- Ford - Escort Cosworth - CP5570-1001.- Peugeot - 206 GTi & Si - CP5100-1034.- Nissan - GTR35 - CCM Front and Rear kits - CP7714-1000S5.D Front / CP7551-1000S5.D Rear.

Formula Clutch Kits.The whole range has been removed from this catalogue issue but will remain on our website.However the following have been made obsolete and no longer available to order:

Mitsubishi- Lancer Evo 4/5/6 - CP2000-19 & CP2015-19.- Lancer Evo 7/8/9/10 - CP2000-32 / CP2015-32 & CP2015-32R.Nissan- Sunny Pulsar GTiR Turbo - CP2000-23 & CP2015-23.- 200SX - CP2000-24 & CP2015-24.- Skyline GTR33 - CP2000-21NB.Subaru- Impreza Turbo / WRX - CP2000-18 & CP2015-18.- Impreza STi - CP2000-31 / CP2015-31 & CP2015-31R.- Impreza STi Twin Plate - CP9500-700-N.

NEWSAP Racing has many new exciting projects and products to be released throughout 2018 and will be announcing all relevant details through our website and social media platforms. Please sign up to our newsletter at http://www.apracing.com/Contactus.aspx?cid=14 to receive information.

jbennett
Note
To access a particular content on this page, run the mouse over the "See Page for further details" text, were the hand image will change to a finger pointing image, this identifies a link to another part of the catalogue.