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INTRODUCTION
We take pleasure in introducing ourselves as one of the leading manufacturers of Electrical Stampings for OEMs of Industrial Motors / Pumps / Alternators / Fans.We have a capacity to manufacture 2000 M.T. of Stampings per month currently running at a 35% production, i.e. 700 Tonnes per month.
We manufacture stampings with CRNGO produced by SAIL (Steel Authority of India Ltd.) / POSCO / China Steel / WISCO / Thyssen Krupp India, or Imported from Germany, Japan or Russia as desired by the Customers. We manufacture over 1000 different sizes / dimensions of Stampings, for which the tools are available off the shelf. We produce the Stampings of various sizes ranging from 28 mm up to 1250mm diameter .
In our quest to reach out to the Customer’s Specific & Individualistic requirements, the Stamping range includes built up stacks in the form of Auto-stitched/Riveted/Cleated Stators & Pressure Die Cast Rotors. The unit has got the in-house facility to Die Cast Rotors. Dies & moulds for the Die-casting of Rotors can be developed at a very short notice. Our unit is equipped with high-speed power presses and therefore has a large capacity to take on any type of requirement.
Quality Control
Pearl Engineering is an ISO 9001: 2008 certified Company. We maintain the highest Standards of Quality. We have achieved a good deal of sophistication. We have our own CNC wire-cut machines and Vertical Machining Centers.
Various tools & dies are manufactured with the use of the above machine. Rigid quality control for all tools is maintained beginning with testing raw materials followed by inspection for heat treatment and dimensional tolerances. Completed tools are checked thoroughly for alignment to ensure long life and quality production. The unit has a large number of progressive dies. Larger stampings are generally manufactured by use of single blow gang slotting dies. This helps in creating a product, which is vastly superior in accuracy.
VISION
We wish to be the leading suppliers of electrical lamination for all types of rotating machines in the world.
MISSION
} To develop a staunch global presence as a technology leader in stamping industry through constant innovation.
} Pool resources and know-how to manufacture products of superlative quality.
} We, at Pearl have always counted our success rate on delivering 100% defect free and cost effective laminations stringently delivered on-time, and we aspire to do the same in future.
} Achieve organisational growth by providing the professional and a rewarding working environment to the employees.
Values
} Professional dynamism at every level in the organisation.
} Retaining transparency with the customers.
} Tapping the lamination industry with technological advancement and precision in delivering products of good quality.
} Advancement, growth and development of every individual in the organisation. Everyone profits from vocational training, higher education or selective further education: our employees, the company.
} Maximum benefit to customers from our continuous improvement process from design & development to manufacturing and final quality control.
Manufacturing Electrical
Laminations
• We have our factory spread in the area of 40,000 square feet.
• Current Capacity of 2000 Tonnes electrical stampings per month.
Location
We are located in the heart of New Delhi, India just 30 minutes by car from the International Airport.
ISO 9001:2008 CERTIFIED
Applied for TS 16949:2008
• In house fully equipped tool room for manufacturing Progressive; Compound; Notching; Diecasting; Jigs and Fixtures
• We can Repair and Maintain the Existing Tools in house.
• We have state of the art technology, like: Vertical Machining Centre, Wirecut CNC & Plano Millers.
IN-HOUSE
TOOL ROOM
Capability of punching any complex design.
Stamping Size we punch vary in between 28 mm to 1250mm.
SIZE OF LAMINATIONS
Technologically Advanced
} We have the latest technology in machinery for manufacturing the most precise and accurate Stamping Tools; Jigs and Fixtures, at the fastest speed possible.”
High Speed Punching
is required for tools required to punch diameter 55 mm - 250 mm. The press punches at a speed of 250 – 400 strokes per minute. We have 10 such presses.
Compound Tool punching
For middle size – Big diameters, ranging in between 250 mm - 800 mm. We have 50 GangSlot presses for the above.
is applicable for BIG laminations varying from diameter of 800 mm to 1500 mm.
We have 06 such presses.
Notching/Single punch stroke
Rotor Die-Casting
} We have 03 die-casting presses with the following capacity:
§ 75 Tonnes
§ 150 Tonnes
§ 200 Tonnes
LIST OF MACHINERY
} S. No. Type of Machine Capacity Qty.
} 1. High Speed Power Press Ingyu 350 Ton 1
} 2. Mechanical Power Press Narendra 310 Ton 1
} 3. High Speed Power Press 200 Ton 3
} 4. High Speed Power Press 150 Ton 1
} 5. High Speed Power Press 100 Ton 2
} 6. High Speed Power Press 50 Ton 1
} 7. Mechanical Power Press 100 Ton 5
} 8. Mechanical Power Press 75 Ton 10
} 9. Mechanical Power Press 50 Ton 25
} 10. Mechanical Power Press 30 Ton 6
} 11. Notching Press 12 Ton 3
} 12. Notching Press 8 Ton 5
} 13. CNC Wire Cut Machine Electonica Ultra cut 1
} 14. CNC Wire Cut Machine Electonica Sprint cut 1
} 15. Vertical Machining Centre HAAS - 1
} 16. Plano Miller - 1
} 17. Milling Machine - 1
} 18. Cylindrical Grinder - 2
} 19. Planer - 1
} 20. Shaper - 1
} 21. Drilling Machines - 8
} 22. Lathes - 6
} 23. Hydraulic Surface Grinder (2m X 1m) - 1
} 24. Hydraulic Surface Grinder (1m X 0.600m) - 2
} 25. Hydraulic Grinder (800mm X 6500mm) - 2
} 26. Hydraulic Grinder (400mm X 200mm) - 4
} 27. Coil Slitting line - 1
} 28. Cut to Length Line - 1
} 29. Hydraulic Presses - 6
} 30. Hydraulic Welding Presses - 4
} 31. Hydraulic Broaching Machine - 1
} 32. Broaching Grinder - 1
} 33. Loss Testing Machine - 2
} 34. Profile Projectors - 2
} 35. Hardness Testing Machine - 1
} 36. Die Casting Machine 250 Ton 1
} 37. Die Casting Machine 150 Ton 1
} 38. Die Casting Machine 75 Ton 1
Procurement } We procure approximately 20000 Metric Tonnes of Electrical Steel from all over the world per year.
• 40% from SAIL. • Balance 50% from China
Steel, POSCO, Baosteel, Thyssenkrupp Germany a n d I n d i a , W I S C O , Ansteel, Nippon Steel, Essar Steel, TATA Steel, etc.
Application
PEARL’S ELECTRICAL STAMPING IS USED FOR THE FOLLOWING END PRODUCTS:
MOTORS
AIR CONDITIONER COMPRESSOR MOTORS
AUTOMOBILE MOTORS – STARTERS AND ALTERNATORS
AC MOTORS
AEROSPACE MOTORS
INDUCTION MOTORS
SYNCHRONOUS MOTORS
SUBMERSIBLE MOTORS
VIBRATION MOTORS
VERTICAL MOTORS
TRACTION MOTORS
2) ALTERNATORS
3) WINDMILL GENERATORS
4) PUMPS
CENTRIFUGAL PUMPS
SUBMERSIBLE PUMPS
INLINE PUMP
ENDSUCTION PUMP
5) FANS
CEILING FANS
EXHAUST FANS
TABLE FANS
Application
Present Consumers We are at present supplying our product to some of the Top manufacturers of Electric Motors, Fans & Alternators. Few of our Important Customers are listed below: - ABB Ltd. - India Alstom Industrial Products Ltd. - India
Crompton Greaves Ltd. - India Chittranjan locomotive Works. - India
Tecumseh India Pvt.Ltd. - India
Siemens Limited - India
Leroy Some & Controls (P) Ltd. - India Shoubra Co. for Engg. Industries, - Egypt General Engineering - Egypt Circulating Pumps - U.K. ITT Flojet - USA A.O. Smith Electrical Products Ltd. - U.K. Ziehl Abegg AG - Germany Lenze Drive - Germany CEG - Italy
Nidec - Spain, Poland and Germany
Traktionsystemme - Austria
Rotomotive - India
DBT Cramaco - Argentina
ABB Ltd - Italy
Alberto Sassi - Italy
EMG Elettromeccanica - Italy
Weire - Germany
Weire - UK
ATB – Tamel - Poland
Smedegaard Pumps - Switzerland
ATE - Germany
EME - Germany
Some of the prestigious customers that we are
supplying to:
Site Under- Construction
