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IGNOU Introduction to Refrigeration and Air-conditioning Presentation by Dr. Subhasis Maji SCHOOL OF ENGINEERING AND TECHNOLOGY Indira Gandhi National Open University Maidan Garhi, New Delhi – 110 068

Introduction of REfrigerator

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Page 1: Introduction of REfrigerator

IGN

OU Introduction to

Refrigeration and

Air-conditioning

Presentation by

Dr. Subhasis Maji

SCHOOL OF ENGINEERING AND TECHNOLOGYIndira Gandhi National Open University

Maidan Garhi, New Delhi – 110 068

Page 2: Introduction of REfrigerator

IGN

OU Application of

RefrigerationPreserving fresh food

To store medicines, vaccines, blood plasma

To store cut flowers to preserve.

Ice Plants use refrigeration machines.

Industries use refrigeration for producing frozen fruit juice, ice creams, chemicals.

Manufacturing industries use refrigeration.

Refrigeration is used for chilling oil to remove wax in oil refineries.

Page 3: Introduction of REfrigerator

IGN

OU Refrigerants

The common refrigerants available at reasonable costs are ammonia, carbon di-oxide and freon – 12. Freon – 12 condenses at moderate pressure and under normal atmospheric temperature conditions. This property makes the refrigerant suitable for most refrigeration application.

Page 4: Introduction of REfrigerator

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OU Refrigerant

• Desirable properties:– High latent heat of vaporization - max cooling– Non-toxicity (no health hazard)– Desirable saturation temp (for operating pressure)– Chemical stability (non-flammable/non-explosive)– Ease of leak detection– Low cost– Readily available

• Commonly use FREON (R-12, R-114, etc.)

Page 5: Introduction of REfrigerator

IGN

OU Type of RefrigerationType of Refrigeration

Vapour Compression Refrigeration

Type of refrigerant

• Refrigerant determined by the required cooling temperature

• Chlorinated fluorocarbons (CFCs) or freons: R-11, R-12, R-21, R-22 and R-502

Page 6: Introduction of REfrigerator

IGN

OU Type of RefrigerationType of Refrigeration

Vapour Compression Refrigeration

Choice of compressor, design of condenser, evaporator determined by

• Refrigerant

• Required cooling

• Load

• Ease of maintenance

• Physical space requirements

• Availability of utilities (water, power)

Page 7: Introduction of REfrigerator

IGN

OU Type of RefrigerationType of Refrigeration

Vapour Absorption Refrigeration

Condenser Generator

Evaporator

AbsorberCold Side

Hot Side

Page 8: Introduction of REfrigerator

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OU

Air Conditioning

The process of conditioning the surrounding air according to the human comfort and desire is called as Air-Conditioning.

Page 9: Introduction of REfrigerator

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OU Application of Air Conditioning

Restaurants, Hotels, Home, Hospitals, Airplanes, Offices etc.Air conditioning helps control moisture in printing press.In business and industry, air conditioning improves efficiency.Manufacturing of Tools and Instruments.Textile Mills.Pharmaceutical, Chemical Plants and Food industries.

Page 10: Introduction of REfrigerator

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OU

Working of a Air Conditioning system

Page 11: Introduction of REfrigerator

IGN

OU Advantages of the Window Air Conditioner

A separate temperature control is provided in each room in which the unit is installed.

Ducts are not required for air distribution.

Disadvantages of the window Air conditioner

The unit has a fixed air quantity.The installation must be made only on the outside wall.

Page 12: Introduction of REfrigerator

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OU IntroductionIntroduction

How does it work?

High Temperature Reservoir

Low Temperature Reservoir

R Work Input

Heat Absorbed

Heat Rejected

Page 13: Introduction of REfrigerator

IGN

OU IntroductionIntroduction

AC options / combinations:

AC Systems

• Air Conditioning (for comfort / machine)

• Split air conditioners

• Fan coil units in a larger system

• Air handling units in a larger system

Page 14: Introduction of REfrigerator

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OU IntroductionIntroduction

• Small capacity modular units of direct expansion type (50 Tons of Refrigeration)

• Centralized chilled water plants with chilled water as a secondary coolant (50 – 250 TR)

• Brine plants with brines as lower temperature, secondary coolant (>250 TR)

Refrigeration systems for industrial processes

Page 15: Introduction of REfrigerator

IGN

OU Types of RefrigerationTypes of Refrigeration

• Vapour Compression Refrigeration (VCR): uses mechanical energy

• Vapour Absorption Refrigeration (VAR): uses thermal energy

Refrigeration systems

Page 16: Introduction of REfrigerator

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OU Type of RefrigerationType of Refrigeration

Vapour Compression Refrigeration

Two advantages

• Lot of heat can be removed (lot of thermal energy to change liquid to vapour)

• Heat transfer rate remains high (temperature of working fluid much lower than what is being cooled)

Page 17: Introduction of REfrigerator

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OU

It is the rate at which heat can be extracted from cold body, (i.e.) the rate at which refrigeration can be produced. It is defined as the Quantity of Heat removed ( refrigerating effect) to freeze one ton of water at 00C to ice at 00C in 24 hours.

One ton of refrigeration = 12,600 kJ /hr. = 210 kJ / min. = 3.5 kJ / sec.

Capacity of refrigerator

Page 18: Introduction of REfrigerator

IGN

OU Coefficient of

PerformanceCOP of a refrigeration system is defined as the ratio of heat extracted in a given time (refrigerating effect) to the work input to the system.

doneWork

extractedHeatCOP

workCompressor

effectingRefrigeratCOP

Page 19: Introduction of REfrigerator

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OU

RefrigeratorQ

1!

S

Evaporator

Exp. Device

Condenser

Compressor WC

Q2

Page 20: Introduction of REfrigerator

IGN

OU Type of Type of RefrigerationRefrigeration

Vapour Compression Refrigeration

Refrigeration cycle

Condenser

Evaporator

High Pressure

Side

Low Pressure

Side

CompressorExpansion Device

1 2

3

4

Page 21: Introduction of REfrigerator

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OU Generic Refrigeration Cycle

Page 22: Introduction of REfrigerator

IGN

OU Thermodynamic Cycle

Page 23: Introduction of REfrigerator

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OU

TypicalRefrigeration

Cycle

Page 24: Introduction of REfrigerator

IGN

OU Components

• Refrigerant

• Evaporator/Chiller

• Compressor

• Condenser

• Receiver

• Thermostatic expansion valve (TXV)

Page 25: Introduction of REfrigerator

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OU Evaporator/Chiller

• Located in space to be refrigerated

• Cooling coil acts as an indirect heat exchanger

• Absorbs heat from surroundings and vaporizes– Latent Heat of Vaporization– Sensible Heat of surroundings

• Slightly superheated (10°F) - ensures no liquid carryover into compressor

Page 26: Introduction of REfrigerator

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OU

Page 27: Introduction of REfrigerator

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OU Compressor

• Superheated Vapor:– Enters as low press, low temp vapor– Exits as high press, high temp vapor

• Temp: creates differential (T) promotes heat transfer

• Press: Tsat allows for condensation at warmer temps

• Increase in energy provides the driving force to circulate refrigerant through the system

Page 28: Introduction of REfrigerator

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OU Condenser

• Refrigerant rejects latent heat to cooling medium

• Latent heat of condensation (LHC)

• Indirect heat exchanger: seawater absorbs the heat and discharges it overboard

Page 29: Introduction of REfrigerator

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OU Expansion Device

• Thermostatic Expansion Valve (TXV)

• Liquid Freon enters the expansion valve at high pressure and leaves as a low pressure wet vapor (vapor forms as refrigerant enters saturation region)

• Controls:– Pressure reduction– Amount of refrigerant entering evaporator

controls capacity

Page 30: Introduction of REfrigerator

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OU Air Conditioning

• Purpose: maintain the atmosphere of an enclosed space at a required temp, humidity and purity

• Refrigeration system is at heart of AC system

• Heaters in ventilation system

• Types Used:• Self-contained

• Refrigerant circulating

• Chill water circulating

Page 31: Introduction of REfrigerator

IGN

OU WQ

CWQQ 21

CW

Q2fRe)COP(

Or

Coefficient of Performance

Calculations

CWQQ 21

)()COP(

21

2fRe QQ

Q

Page 32: Introduction of REfrigerator

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OU Heat Pump

21

11hp)COP(

QQ

Q

W

Q

C

fhp COPCOP Re)(1)(

Page 33: Introduction of REfrigerator

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OU

41 hhQ2 12W hh 43 hh

12

41

h

h)(

h

hCOP

4132

41

hhhh

hh

PH

PL

TH

TL

T

1

23

4

s

Page 34: Introduction of REfrigerator

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OU

TH

TL

PH

PL

P

1

23

4

h

Page 35: Introduction of REfrigerator

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OU Refrigerating Effect

kj/kghheffectRef. 41

Capacity of the VCRS

kWhhCapacity 41

.

m

Compressor Power

kWhhPower 12

.

m

Page 36: Introduction of REfrigerator

IGN

OU Heat Engine

Direct Heat Engine

t!

E W

t2

t! > t2

Q!

Q2

t!

E

W

t2

Q!

Q2

Reversed Heat Engine

Page 37: Introduction of REfrigerator

IGN

OU Exercise

A reversible heat engine is operating between –130C and 370C. Find its COP as (a) heat pump and (b) refrigerator.

T2

T1

Q2

Q1

12

1

12

11fRe)COP(

TT

T

QQ

Q

W

Q

W

E

2.550

260)COP( fRe

2.612.5)COP( .p.h

Page 38: Introduction of REfrigerator

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OU

Page 39: Introduction of REfrigerator

IGN

OU Exercise

An ideal wet compression refrigeration cycle, with R– 12 as the refrigerant, operates between an evaporator temperature of –100C and a condenser temperature of 400C. Calculate the following: Refrigerating effect, Compressor work, and COP.

kg/kJ05.203h2

kg/kJ53.74hh 34

kg/kJ53.74h3

kg/kJ9.177h1

Page 40: Introduction of REfrigerator

IGN

OU Refrigerating Effect

kg/kJ37.103heffect.fRe 4 1h

Compressor Work

kg/kJ15.25hwork.Comp 12 h

Coefficient of Performance

11.415.25

37.103

work.comp

effect.refCOP

Page 41: Introduction of REfrigerator

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OU

Page 42: Introduction of REfrigerator

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OU Vapour absorption refrigerators

COP

EO

E

G

OG

G

E

TT

T

T

TT

Q

Q

Page 43: Introduction of REfrigerator

IGN

OU Exercise

What is the maximum COP of an absorption refrigeration system, if it has to maintain an evaporator at –30C, while having heat transfer from a high temperature reservoir at 127oC at a place where the ambient temperature is 270C?.

K400TG K300TK,270T oE

EO

E

G

OG

TT

T

T

TTCOP

25.2270300

270

400

300400COP

Page 44: Introduction of REfrigerator

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OU

Dr. Subhasis MajiProfessor in Mechanical EngineeringSchool of Engineering & TechnologyIGNOU, Maidan Garhi, New Delhi – 110 068

E-mail : [email protected] [email protected]

Telephone/Fax : 91-11-2953 4808

Contact us

Page 45: Introduction of REfrigerator

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OU

Thank You !