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Introduction to Avantium Technologies
Capabilities and proven benefitsfor chemical and petrochemical customers
Accelerating
R&D
Ed de Jong
Oktober, 2007
Company overview
• Privately held, independent research company• We provide
– contract research services– innovative technologies
on basis of high-speed parallel experimentation• Core expertise: catalysis and crystallization• Main markets:
– Petrochemical, Chemical, Refinery and Pharmaceutical industries
• Based in Amsterdam
Organization
• We employ a highly educated workforce of >100 people– Crystallographers, Chemical Engineers, Inorganic and Organic
Chemists, Catalysis Specialists, Applied Statisticians, IT Specialists, Data base engineers, etc.
• Strong growth in coming period
Value proposition
Avantium provides commercially driven R&D solutionsaimed at increasing productivity:
• Greater speed (more experiments/time unit)• Greater efficiency (lower cost /experiment)• High-quality data (reproducible, good correlation to
larger scale equipment, rational experimental design techniques, modeling)
This allows our customers to innovate faster than theircompetitors and to get more value out of their R&Dinvestments
Services
Avantium provides the following services to the (petro)chemical, refinery and pharmaceutical industry:�Catalyst discovery, optimization, ranking�Large catalyst library�Rational Design and Modeling (kinetics, RSM) �Crystallization optimization, polymorph screening & salt selection�Development of High Throughput Methodologies, Performance & Analytical Tools and Models
Proven benefits
Avantium has an excellent track record in collaborative R&D programs:– Discovery of new catalysts for a range of applications – Catalyst optimization for bulk-chemical processes– Catalyst ranking for refinery applications (for catalyst
change-out)– Discovery of >100 previously unknown crystal forms
(drug polymorphs)– Development of various dedicated HT workflows and
platforms
Proven applications Heterogeneous catalysts
AldolCondensation
AldolCondensation
Selectivehydrogenation
Selectivehydrogenation
DehydrationDehydration
Selective Oxidation
Selective Oxidation
HydrodearomatizationHydrodearomatizationWater gas shiftWater gas shift
Selective hydrogenation
Selective hydrogenation
AmmoxidationAmmoxidation
Gas Phase
Trickle
Flow
HydrodesulfurizationHydrodesulfurization
MetathesisMetathesis
IsomerizationIsomerization
Fixed Bed
Gas to liquidsGas to liquids
Technology platforms
Avantium has a wide experience in development and construction of High Throughput equipment and methodologies.
At Avantium we have a range of proprietary high-throughput experimentation workflows with proven capabilities, a.o.
• Heterogeneous catalyst preparation• Parallel fixed bed reactors• Parallel batch reactors• Crystallization research
Catalyst preparation
Avantium has a range of catalyst preparation platforms:
• Automated parallel impregnation• Automated parallel precipitation• Other techniques (drying, grinding, sieving,
calcination, reduction)• Testing of real catalysts• Performance determined by composition and
preparation method
Automated heterogeneous catalyst synthesis
• Automated solids impregnation
• Automated precipitation
• Hydrothermal synthesis
• High T treatment
Parallel batch technology
Avantium’s has a range of parallel batch systems to accommodate a broad range of chemistries:
• Experience with a.o. hydrogenation, oxidation, hydroformylation, selective reduction, coupling reaction and asymmetric synthesis
• Scale: 1 – 100 ml• Pressure: up to 100 bar• Temperature: up to 180ºC
Parallel fixed bed technology
Avantium’s proprietary flow-reactor technology (“Nanoflow”):• Wide range of temperature and pressure capabilities• Gas and trickle flow operation• Proven for a wide range of applications, such as oxidation,
hydrogenation, isomerization, GTL, FT, HDS, HDA• Aim to test under industrial relevant conditions• Good track record in running extensive screening
programs and proven ability to modify the equipment for new applications
Nanoflow philosophyTesting under relevant conditions:
• Real pressure, temperature and feed
• Isothermal conditions• Plug flow conditions• No mass transfer limitations• No catalyst bypassing
(wetting !)• Limited pressure drop
Intrinsic kinetics can be derived from Nanoflow data
Nanoflow reactors (0.05-1 ml)
Parallel fixed bed reactors
Multiple systems available for different applications
• High viscous feed• High conversion
reactions• High temperatures and
or pressures• Small effluent streams• Gas/liquid separation• Gas and liquid analyses
Key figures
• Both gas and liquid feed options– Low flow rates possible (<1 Nml/min hydrogen)
• Possibility to have heated feed system (up to 180°C)• 16 to 96 reactors per system• Reactor diameter 2mm, bed length 70mm
– Option for longer reactors (350mm bed length)• Typical reactor volume 0.05 to 0.2 ml
– Larger reactor up to 1.0 ml• Different options for reactor effluent handling
– Heated up to 180°C– Parallel pressure regulator for gas/liquid effluent
• Analysis– Online (GC and others)– Offline (various techniques)
Fixed bed units Overview of Units at Avantium
• NF 20 � 32-64 Reactors Gas phase, 50 bar and 550 °C• NF 21 � 32-64 Reactors Trickle flow, 50 bar and 550 °C • NF 30 � 16 Reactors Trickle flow, liquid/gas sampling, 100 bar and 550°C• NF 31 � 48 Reactors Trickle flow, liquid sampling, 100 bar and 550°C• NF 32 � 32 Reactors Trickle flow, liquid sampling, 100 bar and 550°C,
high temperature feeding
• NF 33-36 � 64 Reactors gas phase, 100 bar and 550°C• NF 40 � 24 Reactors Full liquid, liquid sampling
• NF 50 � 16 Reactors gas phase, 0.1-1 bar and 750°C• NF 60 � 64 reactors 60 bar, 850°C
Flowrence, Fixed bed, 16 parallel reactors
Crystal 16, 16 parallel crystallizations
Block 96, 96 parallel Batch reactions
Bio-Fuels and Bulk Chemicals
Avantium chooses for catalytic routes
• Carbohydrate chemistry• Fatty biomass upgrading• Fischer-Tropsch catalysis
Carbohydrate Chemistry
• Non-enzymatic cellulose to glucose route developments/fundamental/mechanistic research
• (Fundamental) catalyst development for high water content feeds (at high T, p)
• Selective pyrolysis of (well defined) biobased feeds (zie bv. Aida et al. J. Supercritical Fluids 40, 381 (2007)
• Mechanistic research (incl. modelling) into sugar dehydration (see e.g. Dumesic 2006, 2007; Qian et al. Appl Biochem and Biotech 121-124, 989 (2005))
Topics of interest
• Fatty acid/ester conversion to primary fatty alcohols/amines
• Transesterification• Hydrotreating• Glycerol conversion
Example: Palmoil Fatty ester hydrogenolysis (Avantium project)
Project Goals• Development of novel catalysts for the
hydrogenolysis of methyl ester or wax ester to fatty alcohols.
• Novel catalysts to enable operation at lower pressure, lower temperature and/or longer operation cycle
– e.g. 50 bar– >> 50 days– Conventional process is operated at 200-300°C and
200-250 bar.
Phase 1: Conversion of C12 fatty acid to C12 Alcohol
Performance depends strongly on support type.Main byproduct is lauryl laurate; negligible production of dodecane.
• Mono-, bimetallic
and trimetallic
catalysts.
• Color by metal 3;
shape by metal 2.
• Results of 725
experiments.
Phase 3: Duration Test 2Example of specific interest:understanding catalyst deactivation
•Novel catalyst has higher stability and higher yield than best commercial catalyst at commercially most relevant conditions
•Novel catalysts give less byproducts
Conclusions
Potential Benefits
• Less reactor downtime.
• Reduced catalyst consumption.
• Reduction in utility cost: 40-50% reduction in H2 recycle compressor & aftercooler duty.
• Grassroots plant: reduction in capex investment (possibility to operate at lower pressure).
Fischer-Tropsch catalysis
• For Avantium this is in the services domain• Mainly observer role
Thank you for your attention
Avantium Business model
Deal structure:• Fee for service• Shared risk/reward arrangement is possible;
related to achieving technical milestones• Master Services Agreement to govern relationship
and multiple projects• Avantium sells high-throughput workflows and
components thereof, including licenses of proprietary features (technology transfer)
Typical Collaboration flow
Feasibility program (3-6 months)
Research collaboration (1-2 years)
Technology transfer
Project scoping and contract discussions
Confidentiality Disclosure Agreement
Master Service Agreement
Collaboration mode
• Synergy: combine expertise of customer (application) and Avantium (high-throughput techniques and data-processing)
• Close collaboration between technical teams: weekly conference calls with Webex, and monthly face-to-face meetings
• Customer has full insight in project data (customized database) and project progress
• Steering committee to oversee collaboration, project resourcing, program directions and to resolve commercial/IP issues
Intellectual property rights
Starting point for division of Intellectual Property Rights:• Customer and Avantium own all IPR on their existing
technology and know-how• Customer owns all new product and process related IP• Avantium owns all new IP on hardware, software and
research methodologies
Automation software sequential testing
• Sequential testing of up to 96 catalysts
• Fast test method of 5 to 60 seconds
• Temperature measurement of catalyst bed
• Experimental data and gas analysis stored in database
Data analysis
SQL database
Specific calculations (e.g.
X, S, STY)
Custom-made tools (e.g.
interpolation)
MS Access database
Visualization (Spotfire)
Catalyst Testing
Catalyst Preparation
Catalyst Characterization
Recipe Process log data
Reactor Loading
Catalyst composition e.g. Spectra
Data analysis
SQL database
Specific calculations (e.g.
X, S, STY)
Custom-made tools (e.g.
interpolation)
MS Access database
Visualization (Spotfire)
Catalyst Testing
Catalyst Preparation
Catalyst Characterization
Recipe Process log data
Reactor Loading
Catalyst composition e.g. Spectra